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Sleipner SRHP240 Installation Manual

Hydraulic retractable thruster
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Installation Guide
For Hydraulic Retractable Thruster Models
SRHP240, SRHP320
DOCUMENT ID:
2933
REVISION:
10
DATE:
2024
EN
LANGUAGE:

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Summary of Contents for Sleipner SRHP240

  • Page 1 Installation Guide For Hydraulic Retractable Thruster Models SRHP240, SRHP320 DOCUMENT ID: 2933 REVISION: DATE: 2024 LANGUAGE:...
  • Page 2 USE CAUTION. Failure to follow any considerations and precautions can lead to serious personal injury, death and/or damage your product. Failure to follow any considerations and precautions will render all warranties given by Sleipner Motor as VOID. MC_0020 MC_0411 SH 240 &...
  • Page 3 • Any attempt to directly control or connect to the S-Link™ control system without a designated and approved interface from Sleipner will void all warranties and responsibilities of the connected Sleipner products. If you interface the S-Link™ bus by agreement with Sleipner through a designated Sleipner-supplied interface, you are still required to install at least one original Sleipner control panel to enable efficient troubleshooting if necessary.
  • Page 4 Thruster measurements MC_0168 SRHP240 SRHP320 Measurement Measurement description code mm inch inch Height 15.4 17.9 Length 27.1 33.2 Additional Length 22.83 Width 18.9 11.8 Internal Diameter 9.80 11.8 Water Depth 9.80 17.5 Retract Depth 14.2 16.3 Retract Width 13.7 18.9 Mould Width 16.3...
  • Page 5 Hull specifi cations MC_0609 Use sealants, adhesives or bonding material compatible with the materials of your vessels hull and Sleipner product. For information regards the material in Sleipner products, see table. Product Resin Housing SR(P)80/100 Polyester Flange SRF-185-GRP Polyester Flange...
  • Page 6 Positioning of the retract thruster Retract Thruster The thruster must always be installed so the hatch is opened towards the bow. Ensure enough space for the complete retract unit including room for installation of SRF flange and for future service. Allow minimum 100mm of clear space around the thruster for moulding of the SRF flange.
  • Page 7 Preparing a sandwich hull for retract systems MC_0792 For vessels with sandwich hull construction, additional reinforcement of the area around the SRF flange is required. Cross section of a sandwich core hull Inner laminate Core Outer laminate Gel coat • To achieve maximum strength and bonding in the area around the installation of the SRF flange remove the inner laminate and core material to expose the outer laminate.
  • Page 8 Marking and trimming of the SRF flange MC_0773 Flip the SRF flange upside down and position it at the identifi ed installation location. (Reference 1). • - For bow thrusters, this is usually symmetrical about the vessel centerline. - For stern thrusters, the position of the thruster may deviate from centerline. •...
  • Page 9 Cut out the hatch MC_0774 • When cutting from inside, prepare for cutting by drilling 4 holes in each corner of the marked area at 45º angle inwards against the centerline (Reference 1). The hatch opening must be cut at an angle of 45º on starboard, port and stern sides, (Reference 2), and 30º on the side facing •...
  • Page 10 Pre- mount the SRF flange and thruster housing MC_0777 Position the trimmed SRF flange (Reference 1) in the correct position over the hatch cut-out in the hull (Reference 2). • • Install the thruster housing (Reference 3) provisionally on the SRF flange, and secure it with 4 screws. Verify that the com- plete thruster assembly (SRF flange and thruster housing) is still inn correct position.
  • Page 11 Positioning of the hatch attachment holes MC_0776 • Ensure that the SRF flange and the thruster housing are positioned correctly inside the hull. (See the previous topic). • Use a suitable aid, e.g. adhesive tape, straight edge, laser or other adequate aid to follow a straight line over the center of the hatch bolt holes, in two directions.
  • Page 12 Drilling the attachment holes in the hatch MC_0778 • Drill four Ø11mm holes in the center of each marking created in the previous step. • It is recomended to use a pillar drill with a proper construction surface to ensure that the holes are drilled perpendicular to the hatch.
  • Page 13 Pre-install the hatch MC_0779 Temporarily setting up the complete installation to ensure no conflicts during the fi nal operation of the thruster. • Temporarily attach the hatch to the thruster housing by using the M10 countersunk bolts through the drilled holes in the hatch and screw them in to the hatch bolt holes.
  • Page 14 Pre-install the hatch   Hatch Hull MG_871 Hatch Raise SRF flange on stern end Use wedge to lift the SRF flange to required height SH 240 & SH 320 2933 2024...
  • Page 15 Pre-install the hatch MC_0781 • Press “UP” to retract the tunnel. • Ensure that the hatch is fi tted in the hatch opening, and that the hatch is aligned flush with the hull at all edges. (Reference 1). • Ensure that there is pressure on all the contact surfaces between the hatch and the hull when the hatch is closed. •...
  • Page 16 SRF flange installation MC_0782 Before grinding of hull and SRF flange, precautions must be taken against grinding dust inside the boat. Surfaces to be moulded/ bonded must be ground to remove coating and material to achieve suffi cient adhesion. • Grind and smooth the area inside the hull opening to remove the gelcoat.
  • Page 17 SRF flange installation MC_0783 • After the glue / adhesive has hardened completely, the inside and outside of the SRF flange and hull must be laminated. Apply several layers of fi breglass and ensure that the resin and fi breglass is compatible with hull and flange materials. •...
  • Page 18 Thruster housing installation MC_0784 • When the lamination process is completed, the thruster housing can be installed. • Apply MS polymer or equivalent on the SRF flange surface (Reference 1). • Lower the thruster housing down on the SRF flange. Install bolts, washers and nuts (Reference 2) in each mounting hole.
  • Page 19 Hatch installation MC_0786 • Ensure that the thruster is in the outer position • Apply glue on the twist ring facing the hatch. • Enter the hatch bolts through the hatch, (Reference 1) and enter the lock nuts (Reference 2) on the bolt. Position the nuts close to the inside of the hatch, but do not tighten.
  • Page 20 Hatch installation MC_0788 • Lower down the thruster. Apply a layer of aluminium or duct tape on hatch opening edges on the hull. (Reference 1). This is for masking out for the • adhesive in the next step. Apply fi ller or equivalent to hatch edges in such amount that it will fi ll the gap between the hull and the hatch. (Reference 2). •...
  • Page 21 Post installation MC_0173 ! Please refer to the graphic for special considerations relating to your model ! Check the drive shafts engage by rotating the propeller. It is required the propeller can rotate via hand power. (NB: Rotating the propellers can be •...
  • Page 22 Connection of hydraulic hose to motor MC_0172 Follow the defi ned hose specifi cations to connect hydraulic hoses to the motor. Motor type Port A/B Drain Port Models with gear motor 18L, Metric DIN 2353 1/4” BSP Models with BA16 and 18L, Metric DIN 2353 9/16-18 BA19 motor...
  • Page 23 Wiring diagram hydraulic retract thruster The Top wiring diagram is for a single bow or stern thruster system Control IMPORTANT panel See S-Link System Description chapter for detailed information on installation of S-Link POWER Cable, END Terminator and additional S-Link components. S-Link Backbone cable S-Link Spur cable PHC-3...
  • Page 24 MC_0120 S-Link is a CAN-based control system used for communication between Sleipner products installed on a vessel. The system uses BACKBONE Cables as a common power and communication bus with separate SPUR Cables to each connected unit. Only one S-Link POWER cable shall be connected to the BACKBONE Cable.
  • Page 25 Check drive shaft alignment MC_0069 IMPORTANT Before the thruster motor is operated, check the drive shaft alignment is completely straight when it reaches the end position form the control panel operation: 1) Connect power to thruster and S-link system. 2) Sett DIP-switch on the controller to OFF. Normal operation 3) Turn on the panel.
  • Page 26 Control panel installation MC_0398 For Control Panel installation please refer to the Installation Guide accompanying the control panel to be installed. Installation Guide Control Panel SLEIPNER MOTOR AS DOCUMENT ID: P.O. Box 519 REVISION: N-1612 Fredrikstad DATE: Norway LANGUAGE: www.sleipnergroup.com SH 240 &...
  • Page 27 Post installation checklist MC_0033 []..The bolts holding the gear leg and main bracket together are tightened correctly. []..The bolts holding the motor to its bracket are tightened correctly. []..All electrical connections are clean, dry and tight, and the correct cable, fuse and main switch size.
  • Page 28 11. This warranty gives you specific legal rights, and you may also have other rights which vary from country to country. Patents MC_0024 At Sleipner we continually reinvest to develop and offer the latest technology in marine advancements. To see the many unique designs we have patented visit our website www.sleipnergroup.com/patents SH 240 & SH 320...
  • Page 29 Notes MC_0037 ..............................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................SH 240 & SH 320 2933 2024...
  • Page 30 Notes MC_0037 ..............................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................SH 240 & SH 320 2933 2024...
  • Page 31 © Sleipner Group, All rights reserved The information given in the document was right at the time it was published. However, Sleipner Group cannot accept liability for any inaccuracies or omissions it may contain. Continuous product improvement may change the product specifi cations without notice.

This manual is also suitable for:

Srhp320