Charge Amps Dawn Installation Manual

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Charge Amps Dawn

Installation

English

Manual

Charge Amps Dawn 130297

Charge Amps Dawn Professional 131595

Charge Amps Dawn Base 131391

www.chargeamps.com

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Summary of Contents for Charge Amps Dawn

Page 1 Charge Amps Dawn Installation English Manual Charge Amps Dawn 130297 Charge Amps Dawn Professional 131595 Charge Amps Dawn Base 131391 www.chargeamps.com...
Page 2 English Table of content Safety Technical data Product overview Package contents Installation Kit Before installation Recommended tools Materials provided by installer Mounting requirements Electric requirements 4.4.1 Short circuit safety - internal MCB installation 4.4.2 Short circuit safety - external MCB installation 4.4.3 Residual current safety Internet access...
Page 3 Install Charge Amps LAN module 5.4.1 Mount the LAN module 5.4.2 Connect the LAN cable Reassemble Configuration Create a Charge Amps Partner Account Configure via Charge Amps Installer App Configure via Installation Wizard Cloud connectivity Dismounting Maintenance Regular maintenance Preventative maintenance...
Page 4 Neglecting to follow and carry out the directions, instructions and safety precautions in this Installation Manual implies that any warranty provisions will be cancelled and that Charge Amps AB can reject any and all claims for compensation in connection with any injuries/damage or incidents – direct or indirect –...
Page 5 English Safety WARNING: Read all instructions before installation! • The product must only be installed by a qualified electrician in accordance with the Installation Manual. • Make sure to switch the power off at the main switch before installation or service. •...
Page 6 192 A for 2 s Residual current safety Built in RCD Type-B complying with IEC 60947-2. AC: 30mA, DC: 6mA Short circuit safety Charge Amps Dawn, 130297 External MCB is required Charge Amps Dawn Professional, MCB is included. 131595 Protection against electric shock...
Page 7 English Overvoltage category Pollution degree Electromagnetic compatibility Environment B Operating temperature -35°C to +45°C Altitude 0 m to 2000 m IP code IP54 IK code IK10 Mechanical resistance High Dimensions (W x D x H) 250 x 145 x 380 mm Weight 3.5 kg Characteristics of power supply and...
Page 8 English RFID Type: ISO/IEC 14443 Typ A 13.56 MHz Mifare Range: 13.553 – 13.567 MHz Max output: 24 dBm Bluetooth Type: Class 2 Version: v4.2 Range: 2400 – 2500 MHz Max output: 4 dBm Wi-Fi Type: 802.11 b/g/n Range: 2400 – 2500 MHz Max output: 17.5/14/12.5 dBm@802.11 b/g/n (Ethernet 10Base-T/100Base-...
Page 9 English 3 Product overview Back plate EV socket MID display Socket lights RFID reader EV socket lid RFID light Front cover lock screw Front cover...
Page 10 English 3.1 Package contents Charge Amps Dawn comes in two versions. What is included in each version is described in the table on next page: Connection block M32 Plugs M12 cable gland* M32 Insert Only M32 Cable gland M12 Plugs...
Page 11 MCB** Terminal block** LAN module** *Charge Amps Dawn with product number 130297 requires the Installation Kit described in chapter 3.2. **For Charge Amps Dawn Professional with product number 131595, the MCB, connection block, Terminal block and LAN module comes pre-installed.
Page 12 The terminal block from the Installation Kit is needed. In installations where the MCB is placed inside of Charge Amps Dawn, a specific terminal block and MCB must be used. The terminal block and MCB can be purchased as a set in the Charge Amps Installation Kit, or bought separately.
Page 13 • Screwdriver Torx T10 and a flat screwdriver (NOTE: only needed for field installation of a LAN module for a LAN connected Charge Amps Dawn). • Screwdriver PH (or flat) • Step drill (∅12 mm for LAN cable and ∅32 mm for power cable) (NOTE: only applicable for top cable entry holes) •...
Page 14 • Dust cover for RJ45 plug (only applicable for installation of Charge Amps Base and at preparation of LAN connection). 4.3 Mounting requirements • If possible, do not mount the Charge Amps Dawn in direct sunlight. • Make sure the wall can support a weight of 3.5 kg and the tractive force from the inserted cabling.
Page 15 N.B: Local regulations might add additional requirements for the electrical installation. • Charge Amps Dawn must be earthed through permanent electrical installation. • Only insert the electrical cable through the specified cable entry. • If installing one Charge Amps Dawn, follow instructions for Single installation. Single installation...
Page 16 English • When daisy chaining several Charge Amps Dawn, follow instructions for Daisy chain installation. • If using the Installatation Kit, or Charge Amps Dawn Professional, the incoming current of the daisy chain installation can be up to 63 A.
Page 17 IMPORTANT! Any deviation from the specifications stated below will imply waiving of the warranty for Charge Amps Dawn! When an MCB is installed internally, inside of Charge Amps Dawn, an MCB with following specifications is required: • ABB: S203-C32 Article nr: 2CDS253001R0324...
Page 18 If an upstream RCD is required, it is recommended to be selected as follows: • If selectivity in relation to the built-in RCD in Charge Amps Dawn is required: RCD Type A Type S, 100mA or 300mA. • If selectivity in relation to the built-in RCD in Charge Amps...
Page 19 100 Mbps. The speed effects the download time of diagnostics from Charge Amps Dawn and and upload time of firmware to Charge Amps Dawn, but also the latency of the traffic as a faster link has lower latency when transmitting traffic.
Page 20 Wi-Fi connection IMPORTANT! Small adjustments of the location of Charge Amps Dawn might have significant effect on the Wi-Fi signal. Wi-Fi connection is available and the placement of Charge Amps Dawn is key to solid Wi-Fi connectivity. Before installing Charge Amps Dawn: 1.
Page 21 (LPWA), connection is available and requires public land mobile network (PLMN) coverage with reliable signal strength and quality. The first time the Charge Amps Dawn attach to the PLMN it will require some additional time (up to ten minutes) due to the LTE-M network attachment procedure.
Page 22 Make the measurement as close to the real installation as possible, e.g. with the garage door closed. 2. If you can’t find a good location for Charge Amps Dawn, you might need to use Wi-Fi or LAN connectivity. 4.5.3 LAN connection It is possible to connect Charge Amps Dawn via LAN connection, which is the most reliable option for internet connectivity.
Page 23 Charge Amps Dawn! 5.1 Mounting N.B: Make sure to place front cover and charging unit in a place where they will not be damaged. 1. Unpack Charge Amps Dawn and make sure that Charge Amps Dawn is in good condition.
Page 24 English 2. A: If installing Charge Amps Dawn, lift the charging unit from the backplate according to picture ”A”, no need to loosen any screws! B: If installing Charge Amps Base, only remove the lid according to picture ”B” .
Page 25 3 mm. No other part of the surface should be in contact with the charger. The surface must also cover the area within the rim on the back side of the Charge Amps Dawn. 4. Mark the mounting holes on the wall. [mm] Not to scale.
Page 26 English 5.2 Connection WARNING! Make sure that the power is turned off at the main switch and that the feed cable is isolated! N.B: Installation shall only be performed by a qualified electrician. 5.2.1 Cable connection N.B: Local regulations for the electrical installation should always be followed! There are are three options for cable entry, via the bottom, top or back side.
Page 27 If local regulations, e.g. TN/TT networks, stipulates that the three phases as well as neutral shall be cut, then apply what is stated in section 4.4.2): N.B: Only applicable for Charge Amps Dawn with product number 130297. Example of three phase connection:...
Page 28 English 5.2.2 Bottom cable entry 1. Insert and connect the cables. Single installation Daisy chain installation...
Page 29 English N.B: Make sure the cables are straight after the cable gland to avoid strain on the cable glands and plastic parts. Important! Make sure to cover non used cable entries with suitable plugs found in the Accessories kit.
Page 30 English 5.2.3 Top cable entry 1. Drill hole(s) according to the markings on the top using a step drill (Power cable: ∅32 mm). 2. Insert and connect the cables.
Page 31 English N.B: Make sure the cables are straight after the cable gland to avoid strain on the cable glands and plastic parts. Single installation Daisy chain installation...
Page 32 English Important! Make sure to cover non used cable entries with suitable plugs found in the Accessories kit.
Page 33 English 5.2.4 Back side cable entry 1. Make appropriate sized holes in the membrane using a suitable tool. Ø 7mm Ø 12mm Ø 16mm Ø 21mm...
Page 34 English 2. Insert and connect the cables. Single installation Daisy chain installation...
Page 35 English Important! Make sure to cover non used cable entries with suitable plugs found in the Accessories kit.
Page 36 Dawn with LAN connection, or chapter 5.5 to reassemble Charge Amps Dawn. If preparing a future installation of Charge Amps Dawn by using the Charge Amps Base solution, follow the steps below. NOTE: if preparing a Charge Amps Dawn with LAN connection,...
Page 37 If the LAN module is already mounted, proceed to chapter ”5.4.2 Connect the LAN cable”. There’s three options for LAN cable entry, via the bottom, top and back side of Charge Amps Dawn. IMPORTANT! It’s only possible to daisy chain the power supply of Charge Amps Dawn with LAN connection from the bottom side of Charge Amps Dawn.
Page 38 N.B: Mounting of the LAN module is only applicable for models where the LAN module is purshased separately from Charge Amps Dawn. If the LAN module is already mounted, continue to bullet chapter ”5.4.2 Connect the LAN cable”. 1. Before mounting the LAN module, unscrew the screws of the...
Page 39 English 2. Mount the LAN module and screw it in place. Attach the cable clips using the screws included in the packaging. Important! Max.0.7 Nm!
Page 40 1. Thread the LAN cable through your designated cable entry: IMPORTANT! It is not possible to daisy chain the power supply for Charge Amps Dawn if pulling the LAN cable from the top or back side of Charge Amps Dawn.
Page 41 English Top LAN cable entry: Back side LAN cable entry:...
Page 42 English 2. Remove the rubber grommet from the LAN module. 3. Make a hole in the rubber grommmet using a screwdriver or similar.
Page 43 5. Secure the LAN cable in the cable clips and make sure the LAN cable is seated properly to avoid squeezing. 6. Connect the LAN cable to the LAN module and proceed to chapter 5.5 to reassemble Charge Amps Dawn.
Page 44 English 5.5 Reassemble 1. Insert the charger unit back on to the back plate and secure in place by tightening the 8 screws. IMPORTANT: If using LAN connection, make sure to not squeeze the LAN cable. 2. IMPORTANT: Remove the peel off label located on the lid of the charging socket and save for configuration.
Page 45 English 3. Insert the front cover bottom flange and rotate the cover in place. Secure in place by tightening the front cover lock screw using Torx 25. N.B: The front cover lock screw should not be removed. Use a max. torque of 2 Nm when tightening the screw. 4.
Page 46 N.B: Always register in Charge Amps Partner Portal to configure Charge Amps Dawn. There’s two ways to configure Charge Amps Dawn, via the Charge Amps Installer App or via the Installation Wizard in Charge Amps Cloud. Before starting the configuration, make sure to create a Partner Account in Charge Amps Partner Portal.
Page 47 1. Open the app and press the button for configuration on the front page 2. Select the Charge Amps Dawn you wish to configure and enter the PIN code. (The PIN code can be found on the peel off label located on the lid of the charging socket).
Page 48 6.3 Configure via Installation Wizard To use the Installation Wizard in Charge Amps Cloud, Charge Amps Dawn must be connected to the internet and Charge Amps Cloud. By default, Charge Amps Dawn will use LTE-M to connect to the mobile network and automatically connect to Charge Amps Cloud.
Page 49 English 7 Cloud connectivity Charge Amps Installer App and Charge Amps Cloud are available for Charge Amps Dawn connected to Charge Amps as the cloud provider. Charge Amps Installer App Please download Charge Amps Installer App, available in App store and in Google Play.
Page 50 1. Turn the power off at the main switch. 2. Use this installation manual and follow the steps in reverse to dismount Charge Amps Dawn in the correct order. 9 Maintenance 9.1 Regular maintenance N.B: Never spray water or any other liquid directly on to the product.
Page 51 • Remove the front cover and charging unit and make a visual check of the cable connections. • Test the internal RCD (twice a year). See the instructions for how to test and reset the internal RCD in Charge Amps Daw User Manual. 10 Product support and...

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Dawn professionalDawn base130297 131595 131391