Pepperl+Fuchs ICA G60A IO Series Manual
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Pepperl+Fuchs ICA G60A IO Series Manual

I/o hub with io-link for module variants 16di, 10di6do, 16dio
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ICA-*-G60A*-IO
I/O Hub with IO-Link
For Module Variants 16DI,
10DI6DO, 16DIO
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Summary of Contents for Pepperl+Fuchs ICA G60A IO Series

  • Page 1 ICA-*-G60A*-IO I/O Hub with IO-Link For Module Variants 16DI, 10DI6DO, 16DIO Manual...
  • Page 2 Phone: +49 621 776 - 0 E-mail: info@de.pepperl-fuchs.com North American Headquarters Pepperl+Fuchs Inc. 1600 Enterprise Parkway Twinsburg, Ohio 44087 Phone: +1 330 425-3555 E-mail: sales@us.pepperl-fuchs.com Asia Headquarters Pepperl+Fuchs Pte. Ltd. P+F Building 18 Ayer Rajah Crescent Singapore 139942 Phone: +65 6779-9091 E-mail: sales@sg.pepperl-fuchs.com https://www.pepperl-fuchs.com...

  • Page 3: Table Of Contents

    ICA-*-G60A*-IO Contents Introduction ............5 Content of this Document .
  • Page 4 ICA-*-G60A*-IO Contents...

  • Page 5: Introduction

    In addition, the documentation may comprise the following parts, if applicable: • EU-type examination certificate • EU declaration of conformity • Attestation of conformity • Certificates • Control drawings • Instruction manual • Functional safety manual • Other documents Manufacturer Pepperl+Fuchs Group Lilienthalstraße 200, 68307 Mannheim, Germany Internet: www.pepperl-fuchs.com...

  • Page 6: Target Group, Personnel

    ICA-*-G60A*-IO Introduction Target Group, Personnel Responsibility for planning, assembly, commissioning, operation, maintenance, and dismounting lies with the plant operator. Only appropriately trained and qualified personnel may carry out mounting, installation, commissioning, operation, maintenance, and dismounting of the product. The personnel must have read and understood the instruction manual and the further documentation.

  • Page 7: Product Description

    Only install cables and accessories that meet the requirements and regulations for safety, electromagnetic compatibility and, if necessary, telecommunications terminal equipment facilities, as well as the specification stipulations. Information about which cables and accessories are approved for installation is available from Pepperl+Fuchs or on our website. System Description The ICA module series has a very rugged metal housing made of die-cast zinc.

  • Page 8: Module Variants

    ICA-*-G60A*-IO Product Description In principle, an ICA module with digital inputs detects binary sensor signals from the process level and transmits them via an IO-Link master and the higher-level fieldbus system to the PLC. ICA modules with digital outputs receive output commands from the PLC via the IO-Link master, which they output as binary signals to connected actuators.

  • Page 9: Names And Synonyms

    ICA-*-G60A*-IO Product Description 2.3.3 ICA-10DI6DO-G60A-IO IO-Link device—I/O hub with IO-Link—10DI6DO The IO-Link module ICA-10DI6DO-G60A-IO with 10 digital inputs and 6 digital outputs detects binary sensor signals from the process level and transmits them via the IO-Link master and the higher-level fieldbus system to the PLC. The inputs and outputs are galvanically isolated.

  • Page 10: Interfaces And Connections

    ICA-*-G60A*-IO Product Description Color Description X1-X8 (B/DIA) Channel B—signal = 0/OFF White Channel B—signal = 1/ON Peripheral fault (sensor or actuator overload/short circuit) Table 2.3 Note Channel errors or general errors on the IO-Link module are indicated by an illuminated red U LED.
  • Page 11 ICA-*-G60A*-IO Product Description 2.6.2 X1 – X8—Ports for the Sensors/Actuators • Connection: M12 socket, 5 pin, A-coded • Color coding: black Figure 2.2 Schematic drawing of ports X1 to X8 16DI 16DIO 10DI/6DO Function +24 VDC (L+) +24 VDC (L+) +24 VDC (L+) Sensor supply X1...X8: IN B...

  • Page 12: Dimensions

    ICA-*-G60A*-IO Product Description Dimensions ICA-16DI-G60A-IO and ICA10DI6DO-G60A-IO 16.5 M12 x1 (9x) 11.5 149.3 150.8 158.8 Figure 2.4 ICA-16DIO-G60AL-IO 16.5 M12 x1 (9x) 11.5 149.3 150.8 158.8 Figure 2.5...

  • Page 13: Installation

    ICA-*-G60A*-IO Installation Installation Mounting and Wiring General Information on Mounting and Connecting Install the module with two M4x25/30 size screws on a level surface. The required torque is 1 Nm. For all types of mounting, use washers according to DIN 125. For the installation holes, use a spacing of 149.3 mm to 150.8 mm.
  • Page 14 ICA-*-G60A*-IO Installation Warning! Risk of burning Terminals, the enclosure of field-wired terminal boxes or components may exceed temperatures of 60 °C. This presents a risk of burning. Warning! Risk of damage Any work on the electrical wiring of the modules may only be carried out in a de-energized state to prevent the destruction of electronic components.

  • Page 15: Project Planning And Commissioning

    Project Planning and Commissioning The I/O hubs with IO-Link are operated with an IO-Link master with version 1.1. The IO-Link masters from Pepperl+Fuchs support standard 1.1. The data storage mechanism is supported only in connection with an IO-Link master function with standard 1.1.

  • Page 16: Assigning Process Data

    ICA-*-G60A*-IO Assigning Process Data Assigning Process Data 16DI Modules: ICA-16DI-G60A-IO 5.1.1 Input Data This module provides a total of four bytes of input data, the input process image is mapped in the first two bytes as follows: Standard mapping INPUT Bit 7 Bit 6 Bit 5...

  • Page 17: 10Di6Do-Module: Ica-10Di6Do-G60A-Io

    ICA-*-G60A*-IO Assigning Process Data 10DI6DO-Module: ICA-10DI6DO-G60A-IO 5.2.1 Input Data This module provides a total of four bytes of input data, the input process image is mapped in the first two bytes as follows: Standard mapping INPUT Bit 7 Bit 6 Bit 5 Bit 4 Bit 3...

  • Page 18: 16Dio-Module: Ica-16Dio-G60Al-Io

    ICA-*-G60A*-IO Assigning Process Data 16DIO-Module: ICA-16DIO-G60AL-IO 5.3.1 Input Data This module provides a total of four bytes of input data, the input process image is mapped in the first two bytes as follows: Standard mapping INPUT Bit 7 Bit 6 Bit 5 Bit 4 Bit 3...

  • Page 19: Description Of Byte 2 And Byte 3

    ICA-*-G60A*-IO Assigning Process Data Alternative Mapping INPUT Bit 7 Bit 6 Bit 5 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0 Byte 0 X8-A X7-A X6-A X6-A X4-A X3-A X2-A X1-A Byte 1 X8-B X7-B X6-B X5-B X4-B X3-B X2-B X1-B...

  • Page 20: Parameterization Of I/O Hub Io-Link Modules

    ICA-*-G60A*-IO Parameterization of I/O Hub IO-Link Modules Parameterization of I/O Hub IO-Link Modules The parameters set during system start-up are transferred to the device. The device and the master store these parameters. In case of a module replacement, the saved parameters can be automatically transferred to the new module. The behavior of the master and device is defined at the IO-Link master port.
  • Page 21 Identification Index Sub- Parameter Access Data length Data Default values Index [byte] type 0x0010 Vendor name String Pepperl+Fuchs 0x0011 Vendor text String www.pepperl-fuchs.com/io-link 0x0012 Product name String ICA-16DI-G60A-IO 0x0013 Product ID String 313335 0x0014 Product text String ICA-16DI-G60A-IO, A-coded, IO-...

  • Page 22: 10Di/6Do Module: Ica-10Di6Do-G60A-Io

    Table 6.4 Identification Index Sub- Parameter Access Data length Data Default values Index [byte] type 0x0010 Vendor name String Pepperl+Fuchs 0x0011 Vendor text String www.pepperl-fuchs.com/io-link 0x0012 Product name String ICA-10DI6DO-G60A-IO 0x0013 Product ID String 314644 0x0014 Product text String ICA-10DI6DO-G60A-IO, A-coded,...

  • Page 23: 16Dio Module: Ica-16Dio-G60Al-Io

    Identification Index Sub- Parameter Access Data length Data Default values Index [byte] type 0x0010 Vendor name String Pepperl+Fuchs 0x0011 Vendor text String www.pepperl-fuchs.com/io-link 0x0012 Product name String ICA-16DIO-G60AL-IO 0x0013 Product ID String 70101647 0x0014 Product text String I/O-Hub with IO-Link...

  • Page 24: Writing The Parameter Data

    ICA-*-G60A*-IO Parameterization of I/O Hub IO-Link Modules Writing the Parameter Data 6.6.1 Parameter – Module Config Access to individual sub-indices not possible. Writing to index 0x40 Index Sub- Parameter Default Index Offset Values 0x40 I/O Port Mapping, 0 = standard (AB-AB), 1 = alternative (AA-BB) 0x40 Actuator Reset by Process Data, 0 = automatic restart, 1 = no restart 0x40...
  • Page 25 ICA-*-G60A*-IO Parameterization of I/O Hub IO-Link Modules 6.6.3 Parameter – DI Config Filter Use the parameter setting to specify an input filter time. Writing to index 0x43 Index Sub- IO channel/ Parameter Default Index Offset port values 0x43 0/X1-A 0 = off, 1 = 0.5ms, 2 = 1ms, 3 = 2ms, 4 = 3ms 0x43 1/X1-B 0 = off, 1 = 0.5ms, 2 = 1ms, 3 = 2ms, 4 = 3ms...
  • Page 26 ICA-*-G60A*-IO Parameterization of I/O Hub IO-Link Modules 6.6.4 Parameter – DI Config Signal Extension Using the parameter setting, a minimum input switching time is specified. This minimum switching time is used for both the state Logical-1 and the state Logical-0. Writing to index 0x44 Index Sub-...
  • Page 27 ICA-*-G60A*-IO Parameterization of I/O Hub IO-Link Modules 6.6.5 Parameter – DI Config Logic This parameter determines whether the switched input is displayed as Logical-1 (normal mode) or, alternatively, as Logical-0 (inverted mode) Writing to index 0x45 Index Sub- IO channel/ Parameter Default Index...
  • Page 28 ICA-*-G60A*-IO Parameterization of I/O Hub IO-Link Modules 6.6.6 Parameter – Fail-Safe Settings Note Only for modules with DO function (10DI6DO and 16DO), otherwise do not use. The parameter setting determines the behavior of the digital outputs in case of loss of communication.
  • Page 29 ICA-*-G60A*-IO Parameterization of I/O Hub IO-Link Modules 6.6.7 Parameter – Surveillance Timeout A delay time can be configured using this parameter before output current monitoring is activated. The delay time begins when the status of the output channel has been changed. Once the specified time has elapsed, the output is monitored and fault states are reported by the diagnostics.
  • Page 30 ICA-*-G60A*-IO Parameterization of I/O Hub IO-Link Modules 6.6.8 Parameter – Module ID The parameter specifies the ID for detection to ensure correct tool changes. The parameter (index 0x60) is outside of the data storage memory bank. Writing to index 0x60 Index Subindex, Data length [bytes] Parameter...
  • Page 31 ICA-*-G60A*-IO Notes...
  • Page 32 Pepperl+Fuchs Quality Download our latest policy here: www.pepperl-fuchs.com/quality www.pepperl-fuchs.com © Pepperl+Fuchs · Subject to modifications DOCT-5993D / 2024-12...

This manual is also suitable for:

Ica-16di-g60a-ioIca-16dio-g60al-ioIca-10di6do-g60a-io

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