Vibration level switch, atex, iexex, ex ia iic ga (16 pages)
Summary of Contents for Pepperl+Fuchs PROFINET IO Power Hub
Page 1
PROCESS AUTOMATION MANUAL PROFINET IO Power Hub With HD2-GTR-4PA.PN Gateway ®...
Page 2
PROFINET IO Power Hub With regard to the supply of products, the current issue of the following document is ap- plicable: The General Terms of Delivery for Products and Services of the Electrical Indus- try, published by the Central Association of the Electrical Industry (Zentralverband Elektrotechnik und Elektroindustrie (ZVEI) e.V.) in its most recent version as well as the...
PROFINET IO Power Hub Introduction Introduction Contents This document contains information that you need in order to use your product throughout the applicable stages of the product life cycle. These can include the following: Product identification ■ Delivery, transport, and storage ■...
Page 7
PROFINET IO Power Hub Introduction Warning Messages You will find warning messages, whenever dangers may arise from your actions. It is mandatory that you observe these warning messages for your personal safety and in order to avoid property damage. Depending on the risk level, the warning messages are displayed in descending order as...
PROFINET IO Power Hub Product Specifications Product Specifications Overview and Application The Pepperl+Fuchs FieldConnex Power Hub for PROFINET IO is based on a modular ® system. The system consists of various motherboards with slots, plug-in modules, e.g., power supplies, diagnostic modules, and a gateway. The gateway couples up to 4 PROFIBUS PA segments to PROFINET IO system interfaces.
Universal Power Hubs MB–FB–GT, MB–FB–GTR, MBHC–FB-4.GT, MB-FB-GTR1 ■ Compact Power Hub KT–MB–GTB–2PS ■ DART Power Hub KT–MB–GTB–D–2PS ■ Application documents for the integration of the PROFINET Power Hub into various control systems are available. For more information, contact your Pepperl+Fuchs representative or visit pepperl-fuchs.com.
Page 10
PROFINET IO Power Hub Product Specifications Fieldbus Power Supply Modules The fieldbus power supplies supply the PROFIBUS PA segments with power. For different application requirements, dedicated power supply modules are available: HCD2-FBPS-1.500. Output: 28 V... 30 V at 500 mA with an intrinsically safe limited ■...
PROFINET IO Power Hub Product Specifications Recommended System Combinations Simplex Power Feed for 4 Segments with Single Gateway PROFIBUS Power Hub Power Coupling Segment Supply Figure 2.1 MBHC-FB-4.GT motherboard for the simplex supply of 4 segments and 1 gateway module HD2-GTR-4PA.PN for simplex gateway coupling.
Page 12
PROFINET IO Power Hub Product Specifications Redundant Power Feed for 4 Segments with Single Gateway PROFIBUS Power Hub Coupling Segment Supply PROFIBUS PA Figure 2.2 MBHC-FB-4R.HSC motherboard for the redundant supply of 4 segments combined with the MB-FB-GTR1 motherboard and 1 HD2-GTR-4PA.PN gateway module for gateway coupling.
PROFINET IO Power Hub Product Specifications HD2-GTR-4PA.PN Component Overview Red. HD2- GTR- 4PA.PN Seg1 Seg2 Seg3 Seg4 Figure 2.4 HD2-GTR-4PA.PN component identity Ethernet port 1 Ethernet port 1 LED - Yellow: Communication activity status Ethernet port 1 LED ...
Page 15
PROFINET IO Power Hub Product Specifications Mounting motherboard mounting Standard conformity Electromagnetic compatibility NE 21:2011 Degree of protection IEC 60529 Fieldbus standard IEC 61158-2 Shock resistance EN 60068-2-27 Vibration resistance EN 60068-2-6 Data for application in connection with Ex-areas Statement of conformity TÜV 15 ATEX 7735 X...
PROFINET IO Power Hub Product Specifications Accessories ACC-MB-HDC Diagnostic link cable, length 6 cm ACC–MB–HGC Sub-D cable, 9 pins for connecting the gateway motherboard and Power Hub motherboard. Included in the delivery of gateway motherboards. Overview of Ordering Information HD2–GTR–4PA.PN PROFINET to PROFIBUS PA gateway module, 4 PROFIBUS PA segments.
PROFINET IO Power Hub PROFINET System Integration PROFINET System Integration PROFINET IO Communication Profile The HD2-GTR-4PA.PN is compatible with PROFINET communication profile CP3/5 according to IEC/EN 61784–2:2015. This communication profile describes the performance characteristics capabilities of a PROFINET device. Important PROFINET/PA Performance Characteristics...
Page 18
PROFINET IO Power Hub PROFINET System Integration Mapping PROFIBUS PA Device Data to PROFINET All information provided by the gateway is accessible using a fixed slot/subslot addressing. Most of the accessible data is handled by system-specific software. Therefore, no detailed knowledge on data mapping is required.
PROFINET IO Power Hub PROFINET System Integration Gateway Management Function The gateway supports SNMPv1 and SNMPv2c to exchange gateway and network-specific management information with dedicated tools. The data content is defined in various specifications and allows mainly to monitor the health status of network components, provided that information is organized in so–called management information bases (MIBs) that various...
PROFINET IO Power Hub Installation and Commissioning Installation and Commissioning In the following section you find information on how to install and commission the device in your fieldbus topology. Danger! Explosion hazard from exposure to potentially explosive gas atmosphere If the device is installed in Zone 2 without mounting it in a sufficiently suitable enclosure, gas, dust, water or other external interferences can cause the live device to spark.
Page 21
PROFINET IO Power Hub Installation and Commissioning Danger! Explosion hazard from damaged electronic components Premature wear of electronic components in a device that was previously used in a general electrical installation can cause sparks that can ignite the surrounding potentially explosive atmosphere.
PROFINET IO Power Hub Installation and Commissioning The new module has been installed. Dismounting Modules from the Motherboard To dismount a module from the motherboard, proceed as follows: Pull up the red Quick Lok Bars on each side of the module and carefully lift off the entire module.
PROFINET IO Power Hub Installation and Commissioning 4.2.1 Connection to Equipotential Bonding System Caution! Risk of electric shock or property damage from inadequate grounding If you fail to connect all metal parts of the device to protective local earth correctly, this could result in potential equalization currents.
Depending on the type of power supply modules used, different topologies and Zone 2 installations can be implemented. The fieldbus trunk is always rated Ex ec for Zone 2 applications. Connecting the PROFINET Power Hub with the Pepperl+Fuchs Segment Protectors allows for hot swapping of field devices.
PROFINET IO Power Hub Installation and Commissioning Connections Connections RJ45 Ethernet for PROFINET RJ45 Ethernet for PROFINET Grounding terminal Connections: Volt-free contact alarm and diagnostic bus. Diagnostic link cable ACC-MB- HDC, optional accessory Sub-D connection to Power Hub motherboard MBHC-FB-4*.HSC* using ACC-MB-HDC...
PROFINET IO Power Hub Installation and Commissioning Connections of the PROFIBUS Power Hub System RJ45 Ethernet (2 x) RJ45 Ethernet (2 x) Trunk connections (4 x) Primary and secondary bulk power supply connection ACC-MB-HDC diagnostic link cable connecting neighboring Power Hubs (optional)
PROFINET IO Power Hub Installation and Commissioning Gateway Configuration You can configure the gateway only via the PROFINET IO engineering station. In order to view the parameters in read-only status, use the web server or the gateway device type manager.
The system integration is mostly dependent on the control system in use. For common control systems supporting PROFINET IO, Pepperl+Fuchs provides an integration document. For further information, contact your local Pepperl+Fuchs sales office or refer to www.pepperl- fuchs.com. For system integration, a PROFINET GSD generator is provided. You can use this generator to generate a PROFINET GSD containing all required PROFINET GSD information of the PROFIBUS PA devices used.
Page 29
PROFINET IO Power Hub System Integration We recommend to use this file name unchanged according to this convention to ensure that all system configuration tools handle the GSDML file name the same way. Example of a GSDML File Name GSDML- V2.31-...
Page 30
PROFINET IO Power Hub System Integration Generating a PROFINET GSD File 1. In order to start the PROFINET GSD generator, double-click on ProfinetGsdGenera- tor.exe. 2. In the PROFINET GSD File dialog section: In order to change an existing PROFINET GSD file, in the menu choose Open and go to the directory where the PROFIBUS PA GSD files are located.
PROFINET IO Power Hub System Integration PROFINET Redundancy Concepts The HD2-GTR-4PA.PN gateway supports S2 redundancy according to the PROFINET specification. A redundant pair of PROFINET IO controllers is connected to 1 gateway each at 1 port. S2 System Redundancy PROFINET IO Controller PROFINET IO Controller Figure 5.2...
Page 32
PROFINET IO Power Hub System Integration Redundant PROFINET communication can also be implemented via a socalled media redundancy protocol (MRP) topology. The HD2-GTR-4PA.PN gateway supports MRP in a ring according to the PROFINET specification. For more information, refer to the specific control system documentation of your application.
2. In order to view the project tree, choose View > Project. Alternatively, press <F2>. 3. Open the appropriate project or create a new one via File > New or File > Open. 4. Open the Device catalog:View > Device Catalog. Alternatively, press <F3>. 5. Open the menu entry PEPPERL+FUCHS GmbH.
Ensure that you have created the PROFINET DTM project tree, see chapter 6.2. Ensure that the PNIO Comm DTM line remains active, and proceed as follows: 1. In the Device catalog, open menu item Pepperl+Fuchs GmbH > Device > HD2-GTR- 4PA.PN.
Page 35
3. With the HD2-GTR-4PA.PN line active, you can now add field devices or diagnostic DTMs in either of the following ways: In the Device catalog, open menu item Pepperl+Fuchs GmbH > Device > ... and select the device you would like to add by double-clicking on it or dragging and dropping it into the project tree.
PROFINET IO Power Hub PROFIBUS Commissioning The field devices are successfully added to your project tree. PROFINET Gateway Addressing You can address the PROFINET gateway either by entering the assigned tag name or the IP address of the gateway into the DTM.
PROFINET IO Power Hub PROFIBUS Commissioning Topology Scan The DTM provides a topology scan wizard to detect and store the device structure of the scanned network in an FDT project. The scan is performed independently on each level for the communication DTM, the PROFINET gateway, and the advanced diagnostic module.
Page 38
PROFINET IO Power Hub PROFIBUS Commissioning The wizard finalizes the device topology according to your selection. 4. Once the gateway is detected, click on Next and have it added to your project tree. Close the Topology Scan dialog. 5. In the project tree, go to the gateway and double-click to connect it. In order to scan the topology for the field devices and the advanced diagnostic module (ADM), from the context menu, again select Additional Functions >...
PROFINET IO Power Hub PROFIBUS Commissioning PROFINET Identification and Maintenance (I&M) You can change the PROFINET I&M information. Setting or Changing PROFINET Identification and Maintenance (I&M) Information in the DTM Proceed as follows: 1. Double-click on HD2-GTR-4PA.PN in the project tree.
Refer to the documentation of the control system used and the control-system specific application document provided by Pepperl+Fuchs. If a device type manager (DTM) is available for a PROFIBUS PA device, diagnostic information is also provided by the gateway DTM.
PROFINET IO Power Hub Diagnostic Information and Troubleshooting Gateway Diagnostics PROFINET DAP Module Channel Diagnostics For the gateway and the motherboard, diagnostic information is available and mapped to the DAP module channel diagnostics. The information is also available in the gateway device type manager and web server.
PROFINET IO Power Hub Diagnostic Information and Troubleshooting PROFINET FAP Module Channel Diagnostics For each PA segment, diagnostic information is available and mapped to the FAP module channel diagnostics. The information is also available in the gateway device type manager (DTM) and web server.
Page 43
PROFINET IO Power Hub Diagnostic Information and Troubleshooting PROFINET PROFIBUS Slave Channel Diagnostics For each PROFIBUS PA slave, diagnostic information is available. Diagnostic ChannelDia Remedy/Next Message Severity g ErrorType Possible Root Cause Steps Communication Fault 0x0013 The physical The the wiring of the...
Page 44
PROFINET IO Power Hub Diagnostic Information and Troubleshooting Possible Information Symptom Cause/Status Remedy/Next Steps LED Seg Status of the Red 2 Hz Watchdog time too Increase the 1 ... 4 PROFIBUS PA flashing short. watchdog time. segments PROFIBUS PA devices Check the communication error.
PROFINET IO Power Hub Gateway Web Server Gateway Web Server The gateway provides a web server with information and diagnostics on the gateway, the PROFINET IO network, and the PROFIBUS PA segments. Relevant product documentation can be downloaded from the gateway. The web server is intended for read-only access.
PROFINET IO Power Hub Gateway Information and Diagnostics Gateway Information and Diagnostics For information purposes, the gateway can either be accessed via the web server or the device type manager. The user interfaces of both programs are almost identical. Deviations are expressly noted where they occur.
PROFINET IO Power Hub Gateway Information and Diagnostics Device Identification Device identification dialog Menu item "Device" Identification tab Section "General" with general information on the PROFINET gateway, e.g., order ID, manufacturer, etc. Section "PROFINET I&M Data" (read-only in the web server user...
PROFINET IO Power Hub Gateway Information and Diagnostics Device Diagnostics Device diagnostics dialog Menu item "Device" Diagnosis tab Section "PROFINET": Information on the PROFINET IO connections, redundancy, etc. For more information on the PROFINET IO communication profile, see chapter 3.1.
PROFINET IO Power Hub Gateway Information and Diagnostics Device Network Information Device network dialog Menu item "Device" Network tab Section "IP Configuration": Displays all network details of the gateway. Section "NTP Time Server(s)": Settings of the simple network time protocol (SNTP).
PROFINET IO Power Hub Gateway Information and Diagnostics Segment Diagnostics Segment diagnostics dialog Menu item "Segment 1 ... 4" Diagnosis tab Section "General": PROFIBUS PA parameters and number of field devices, PNIO configured devices, etc. For more information on the PROFIBUS PA parameters (FAP submodules), see chapter 4.9.
Page 51
PROFINET IO Power Hub Gateway Information and Diagnostics Information on Field Devices of the Segment While the content of the field device information is identical, they way to access the information slightly differs in the DTM and in the web server user interface. Parameter settings can only be changed in the DTM.
PROFINET IO Power Hub Gateway Information and Diagnostics Web Server Information Dialog on Field Devices of the Segment Figure 9.1 Web server user interface dialog Segment 1 ... 4 > Field Devices Magnifying glass symbol for access to the device details Navigation to page through the Device details dialog of all devices in the list or to close the dialog.
Page 53
PROFINET IO Power Hub Gateway Information and Diagnostics Gateway Firmware Update (Web Server Only) It may be necessary to update the firmware of the gateway from time to time. This function is exclusively accessible via the gateway web server. Updating the Firmware In order to update the gateway firmware, access the web server user interface of the gateway.
Page 54
PROFINET IO Power Hub Gateway Information and Diagnostics Gateway Documentation You can access all gateway documentation via the web server user interface. From the left navigation bar, select Documentation. The documentation is also available in the DTM: Figure 9.2 Help menu...
Page 55
PROFINET IO Power Hub References References Fieldbus integration in PROFINET IO. Version 2.0 – Date: May 2011; Order No.: 7.012. PROFIBUS Integration in PROFINET IO Amendment 1 to Fieldbus Integration into PROFINET IO. Version 2.1 – Date: June 2013; Order No.: 7.012.
Page 56
PROCESS AUTOMATION – PROTECTING YOUR PROCESS Worldwide Headquarters Pepperl+Fuchs GmbH 68307 Mannheim · Germany Tel. +49 621 776-0 E-mail: info@de.pepperl-fuchs.com For the Pepperl+Fuchs representative closest to you check www.pepperl-fuchs.com/contact www.pepperl-fuchs.com Subject to modifications / TDOCT-5050__ENG Copyright PEPPERL+FUCHS • Printed in Germany 06/2016...