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Related Manuals for LEMKEN Quarz 7 KA
Summary of Contents for LEMKEN Quarz 7 KA
- Page 1 Quarz 7 KA Safety is our concern Part-No. 175 3556 GB-1/09.01 LEMKEN GmbH & Co. KG Weseler Straße 5, D-46519 Alpen / Postfach 11 60, D-46515 Alpen Telefon (0 28 02) 81-0, Telefax (0 28 02) 81-220 eMail: lemken@lemken.com, Internet: http://www.lemken.com...
- Page 3 Only use genuine Lemken spare-parts. Spurious parts negatively influence the function of the implement, show a shorter lifetime and increase in nearly all cases additional maintenance. We trust that you will understand that LEMKEN unable to guarantee poor operation and damage caused by using spurious parts!
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Page 4: Table Of Contents
Under „defined use“ the manufacturer’s prescribed operation-, maintenance- and repair conditions are to be adhered to! • The LEMKEN Quarz may only be operated, maintained and repaired by such persons who have been made acquainted with it and who have been advised about the dangers! •... - Page 5 5.8.4 Quarz KA with electric or electronic control valve L8S in Load Sensing operation ................13 6 PREPARATION OF THE QUARZ KA............14 Brake pressure regulator................14 6.2 Air pressure of the wheels ..............14 7 ATTACHING AND DETACHING THE QUARZ KA ........15 Attaching the compact combination..............15 7.2 Detaching the compact combination............16 7.3 Pull point adjustment................16 8 FOLDING OF THE WING SECTIONS ............17...
- Page 6 14.2 Lubrication chart..................30 14.3 Braking assembly ..................30 TRAILER 31 15.1 Tyres ......................31 Tyres 15.2 Brakes.......................31 16 DRIVING ON PUBLIC ROADS ..............32 16.1 General Instructions ................32 16.2 Allowed transport speed .................32 17 TECHNICAL DATA ..................32 18 NOTES......................33 19 NOISE, AIRBORNE SOUND .................33 20 PRODUCT REGISTRATION / GUARANTEE..........33 EC CERTIFICATE OF CONFORMITY 34...
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Page 7: Table Of Variants
L8S (electric) control block LU8S (electronic) Wheel size: 12.5/80-18 550/60-22.5 Hydraulic assemblies: for pneumatic seed drill for LEMKEN Solitair for drills without hydraulic fan drive Coupling parts: for Solitair Three point linkage: Cat. II, hydraulic, single acting Extension cable:... -
Page 8: Safety Instructions
2 SAFETY INSTRUCTIONS General Safety Instructions • Before using the machine, always check both it and the tractor for roadworthiness and operational safety! • As well as the notes in these instructions the operator is advised to comply with the generally applicable safety at work regulations and those relating to use of the public highway! •... - Page 9 • On all pivoting parts actuated by power assistance (e.g. hydraulics) exists danger of injury by bruising and crushing! • Before leaving the tractor lower the machine to the ground. Apply the parking brake, stop the engine and remove the ignition key! •...
- Page 10 • Regularly check the hydraulic pipes and replace them in the event of damage or signs of ageing. The replacement pipes must comply with the technical specification as laid down by Lemken! • Hydraulic oil escaping at high pressure can penetrate the skin and cause serious injury! When injured see a doctor immediately! Danger of infection! •...
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Page 11: Use Of Spring Loaded Brake Ram
3 USE OF SPRING LOADED BRAKE RAM In order to make unloading and manoeuvring possible without air pressure supply, the spring loaded brake rams (FS) and therewith the complete braking assembly have been locked out of use by means of a key bolt (KS). Before the first use, the braking assembly must be set under pressure, the nut of the key bolt (KS) loosened, the key bolt turned by 90°... -
Page 12: Warning Stickers
4 WARNING STICKERS General Instructions The LEMKEN Quarz is equipped with all features to ensure safe operation. Where potential danger areas of the implement can not be fully safeguarded, warning stickers are fitted which draw attention to these. Meaning of the stickers Familiarise with the meaning of the stickers. -
Page 13: Preparation Of Tractor
5 PREPARATION OF TRACTOR Tyres Ensure that all tyres- especially the rear ones - are at identical pressures. See also tractor manufacturer’s instructions. Lift rods Adjust lift rods to equal length. Check chains or sway blocks It is essential that the check chains or sway blocks are adjusted so that the lower links may not move sideways when in working position. -
Page 14: Required Spool Valves At The Tractor
Required spool valves at the tractor The Quarz KA will be delivered with separate hydraulic hoses for each use as standard. If required the Quarz can be equipped with 6/2 valve, an electrical control valve L8S or an electronic control valve LU8S. The protection caps of the hydraulic hoses are marked in colours and the hydraulic hoses alphanumerically. -
Page 15: Quarz 9 Ka With 6/2 Valve
5.8.2 Quarz 9 KA with 6/2 valve in combination with Solitair 9 KA Single acting Double acting Implement sided Coding spool valve spool valve colour coding 6/2 valve P1, T1 green P2, T2 Lifting device Track marker black Drag tine black adjustment Oil supply = yellow... -
Page 16: Preparation Of The Quarz Ka
6 PREPARATION OF THE QUARZ KA Brake pressure regulator Depending on the existing axle load the brake power must be adjusted by means of the brake pressure regulator (BR) according to the following table. For the adjustment the lever (HE) must be turned. Four different brake pressure adjustments are possible: 1/1, ½, O and The arrow points to the chosen setting. -
Page 17: Attaching And Detaching The Quarz Ka
7 ATTACHING AND DETACHING THE QUARZ KA Attaching the compact combination - For attaching the Quarz KA the hydraulics of the tractor must be set to position control! - Connect the tractor lower link to the drawbar (1) and secure! - Swing stand (4) upwards and secure! - Connect hydraulic hoses! - Connect electric cables. -
Page 18: Detaching The Compact Combination
Detaching the compact combination The compact combination must always − be parked on level and firm ground! Swing down stand (4) and secure! − Set tractor hydraulics to position control − before detaching the implement! Open lock valves (AV) and (SP)! −... -
Page 19: Folding Of The Wing Sections
8 FOLDING OF THE WING SECTIONS For transport the QUARZ KA compact combinations must be folded-in hydraulically. For the folding-in device a double acting spool valve is needed. By moving the spool valve into the first pressure position, the wing sections will be folded-in. -
Page 20: Adjustments
9 ADJUSTMENTS General Instructions The semi-mounted compact combination Quarz KA is available with a number of tine sections and roller variants. Tine sections The choice consists out of tines sectins with 2 rows of duck-foot shars, 2 rows of marathon tines, 3 rows of Gamma tines or 2 rows of drag tines. Duck-foot share Marathon tines Drag tines... -
Page 21: Working Width Of The Tines
Working depth of the tines By moving the adjusting rod (6) inwards, an increased working depth of the tines (4) will be reached. By means of moving the adjusting rod (6) to the outside, a shallower working depth will be reached. The left hand and right hand adjusting rod must be adjusted by the same amount. -
Page 22: Working Depth Of The Track Looseners
9.5.2 Working depth of the track scrapers The working depth of the track scrapers (12) will be adjusted by means of the pin adjustment (13) with pin (14). The track scrapers being equipped with 25 cm wide duck-foot shares G25 (15) may not be set too deep, as otherwise wet subsoil would be moved to the top. -
Page 23: Scrapers For Rollers
Scrapers for rollers The trapeze rollers as well as the packer rollers are equipped with scrapers (28) or (AB). The scrapers of the trapeze ring rollers must not be adjusted. The scrapers of the packer rollers, the trapeze packer rollers and the trapeze disc rollers must be re-adjusted from time to time. -
Page 24: Pressure Load On The Rollers
Pressure load on the rollers a) Trailer without flow control valve During work the trailer is lifted a little, so that the rollers will be loaded with additional pressure. When the pressure load is too high and the rollers block or sink into the soil too much, it is recommended to set the hydraulic system of the trailer to floating position. -
Page 25: Hydraulic Switch Device
10 HYDRAULIC SWITCH DEVICE Depending on the number of available tractor spool valves and the desired use comfort, the compact combination Quarz KA is available with different hydraulic controls: Standard equipment = for each use one tractor spool valve is required. Version with 6/2 valve = one double acting tractor spool valve less than with the standard version is required. - Page 26 a) Operation with constant oil supply The adjuster screw (S1) must be screwed out until its internal stop, in order to get into the constant oil supply setting. In this position the oil is flowing back freely from the pump via the control valve from P to T into the tank.
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Page 27: Attaching Or Detaching The Solitair
11.1 General Instructions The Quarz KA compact combination is available with coupling parts for mounting the Lemken Solitair seed drill. The coupling parts include two supporting plates (SP) fitted to the trailer frame as shown in the sketch. With these parts it is simple to mount the Lemken Solitair to the trailer frame (11). -
Page 28: Detaching The Solitair Seed Drill
11.3 Detaching the Solitair seed drill - The Solitair seed drill must always be parked on level and firm ground. - Before detaching, the hopper must be emptied completely and the lock valve of the coulter bar lifting device opened. - Fold-out and secure coulter bar. -
Page 29: Hydraulic Lift Linkage
12 HYDRAULIC LIFT LINKAGE 12.1 Attaching a seed drill trailed Quarz seedbed combinations are available with an hydraulic lift linkage (30) (category II) for attaching a seed drill (only in connection with the braking device and the tyres 550/60-22.5). The seed drill will be connected to the lower link unit (32) of the lift linkage by means of the mounting pins and secured by means of... -
Page 30: Track Markers
13 TRACK MARKERS The Quarz KA is available with track markers being adjustable to the centre of the tractor track. This happened as follows: After loosening the clamping screw (51) of the clamp piece (58) the length of the track marker arms (52) and the angle of the track marker discs (53) can be adjusted. -
Page 31: Maintenance
Worn shares, levelling bars and tines must be replaced in time, so that the carrying parts will not be damaged or worn. Use genuine-Lemken-spare parts, only. Bearings of the rollers are free of maintenance; there is no need to grease them. -
Page 32: Lubrication Chart
14.2 Lubrication chart * with braking device, only a) Grease every 8 working hours d) Grease every 8 working hours b) Grease every 40 working hours e) Grease every 40 working hours c) Grease every 8 working hours 14.3 Braking assembly Drain valve Operate drain valve (63) regularly, in order to drain the air tank (64). -
Page 33: Trailer
15 TRAILER 15.1 Tyres The semi-mounted device of the compact combination QUARZ is available with 550/60-22.5 or 12.5/80-18 tyres. When the Quarz is use in combination with a seed drill, the tyres 550/60-22.5 must be use. The PR No. and the profile description are printed on the tyre. Damaged or worn down tyres must be replaced at once. -
Page 34: Driving On Public Roads
16 DRIVING ON PUBLIC ROADS 16.1 General Instructions The prescribed lighting equipment and protection devices are standard with the Quarz KA. Attention: The protection devices for the tines and the packer rollers (if fitted) must be fitted before transport! 16.2 Allowed transport speed a) With the tyres 550/60-22.5 and in connection with a two line air braking device the Quarz KA is allowed to be driven up to 40 km/h, also with mounted or attached seed drill. -
Page 35: Notes
18 NOTES As the version of equipment is depending from the order, the equipment of your implement and its description concerned may deviate in some cases. To ensure a continuously updating of the technical features, we reserve the right to modify the design, equipment and technique.
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