Page 1 OPERATING INSTRUCTIONS MOUNTED FIELD SPRAYER SIRIUS 12 en-GB | Item no. 17513465 | BA 00/10.2019...
Page 2 Pass these instructions to all users / owners. Original instructions © 2019 | This documentation is copyright protected. The copyright remains with LEMKEN GmbH & Co. KG, Weseler Straße 5, D-46519 Alpen. The texts, diagrams and drawings must not be duplicated, distributed or disclosed in any other way,...
Page 3: Table Of Contents
Table of contents Table of contents About these instructions............................1 1.1 Introduction................................. 1 1.2 Target groups..............................2 1.3 Applied symbols..............................2 1.3.1 Design of warning signs..........................2 1.3.2 Signal words and hazard statements...................... 3 1.3.3 Warning of property damage........................3 1.3.4 Other notices and information........................
Page 4 Table of contents 3.6.7 Chemical inductor............................37 3.6.8 Connections..............................39 3.7 Filter..................................40 3.7.1 Suction filter and press filter........................40 3.8 Pump................................... 41 3.9 Hydraulic control............................. 41 3.9.1 Electro-hydraulics............................41 3.10 Boom................................. 42 3.10.1 RA boom ..............................42 3.10.2 Sections................................. 44 3.10.3 Spacers................................
Page 5 Table of contents 6.3.1 All setup options at a glance........................72 6.3.2 Conversion..............................72 6.4 Prepare the implement for working in the field.................. 77 6.4.1 Adjust the implement..........................77 6.4.2 Drain antifreeze agent..........................78 6.4.3 Prepare the implement for operation in frosty conditions............79 6.4.4 Fill the main tank............................
Page 6 Table of contents 8.2 Detach and transport the implement....................127 8.3 Store and winterise the implement....................... 130 Maintenance and repair work........................132 9.1 Maintaining the implement properly....................132 9.1.1 Preparations..............................132 9.1.2 During the maintenance and repair....................132 9.2 Maintenance..............................133 9.2.1 Maintenance schedule..........................
Page 7 Table of contents 12.10 Filter................................164 12.11 Pumps................................164 12.12 Technical residual quantity........................165 12.13 Boom................................166 Index..................................168 Appendix................................. 175 A Type plate variants............................176 B Tightening torques............................177 C Calculating the axle load and ballasting for mounted implements..........179 D Cross shaft overview............................
Page 8 Table of contents en-GB | Item no. 17513465 | BA 00/10.2019...
Page 9: About These Instructions
Type designation Serial number Year of manufacture Equipment variants LEMKEN implements can be equipped differently at the factory. Standard components, special equipment or optional accessories are not marked separately. The contents of these operating instructions, e.g. illustrations, may therefore differ from the equipment of the implement.
Page 10: Target Groups
About these instructions Initial commissioning These operating instructions do not describe initial commissioning. INFORMATION Prior to operation, initial commissioning and instruction in operation, adjustment and maintenance must have been carried out by the dealer. Target groups The target groups of these operating instructions are operators, users and service personnel of the implement.
Page 11: Signal Words And Hazard Statements
About these instructions 1.3.2 Signal words and hazard statements The following signal words and hazard statements are used to label warning signs and to warn of residual risks: DANGER Indicates an immediate hazardous situation If the hazardous situation is not avoided, it will result in death or serious injury.
Page 12: Symbols And Text Markings
About these instructions 1.3.5 Symbols and text markings Symbol, text marking Meaning In front of and in texts Marking for routine maintenance ● tasks Activities that demand the help of service staff. Listing Position numbers [1], [kg] Unit Cross reference Ä...
Page 13: Further Applicable Documents
About these instructions Further applicable documents Further documents to be observed: Operating instructions of the tractor For partially assembled or disassembled delivery: Mounting instructions Spare-parts list Operating instructions, operation of the control Operating instructions for the operation terminal Instructions for the cardan shaft Instructions of the spraying agent Instructions of the nozzles or drop hoses Data sheets of the operating materials...
Page 14: Safety
If applications other than those described in the oper‐ ating instructions are planned, obtain the prior written consent of LEMKEN. This also applies to unauthorised modifications and altera‐ tions to the implement. Observe the operating instructions and follow the working steps given therein.
Page 15: Personnel Qualification Requirements
Operate the implement only in a technically perfect condition. Observe the maintenance instructions. Perform all the necessary tests. Use original spare parts or parts approved by LEMKEN. Only use the auxiliary and operating materials listed. Dispose of auxiliary materials and operating materials in an environ‐...
Page 16: Hazardous Areas
Safety Hazardous areas If the hazardous areas are not heeded, this may result in death or serious injury to personnel. Only once all persons have left the hazardous areas: Switch on drives and motors. Any work required while the motor or drive is running in a hazardous area requires special attention and precautions.
Page 17 Safety Moving hazardous area The hazardous area of the implement moves with the implement during operation. NEVER climb out of the tractor while it is moving. ► NEVER allow other persons to board the tractor while it is moving. ► The hazardous area includes the area in the direction of travel across the entire width...
Page 18 Safety Ensure that no persons or animals are in the hazardous area of the ► implement during the spraying process. Observe the increased hazardous area in adverse weather condi‐ ► tions: Depending on the weather conditions, spraying agents can evapo‐ rate and blow away, causing harm to people, animals and the envi‐...
Page 19 Safety When folding the implement, ensure that no-one is in the folding ► range. Overhead lines The boom may touch overhead lines during the folding process. NEVER fold the implement in and out near overhead lines. ► Bending the arm The arms can be bent when extended.
Page 20: Workplaces And Passengers
Safety Risk of injury at the hydraulic system The hydraulic system is under high pressure. Leaking hydraulic oil can penetrate through the skin into the body. Risk of injury to body parts, face, eyes and unprotected skin areas The hydraulic oil may be hot. The hydraulic oil is harmful to health.
Page 21: Technically Perfect Condition
Safety Technically perfect condition Operation only after proper prepara‐ Operational safety of the implement cannot be guaranteed without tions proper preparations in accordance with these operating instructions. This leads to accidents and people being seriously injured or killed. Use the implement only after proper preparations. ►...
Page 22 This may even be fatal or result in serious injuries. Additional equipment and spare parts that do not comply with LEMKEN requirements may impair the operational safety of the imple‐ ment and cause accidents. Modifications and conversions may only be carried out with the ►...
Page 23: Safe Handling
Safety Safe handling 2.6.1 Personal protective equipment Carrying and wearing protective equipment is an important safety component. Lack of or inappropriate protective equipment increases the risk of damage to health and injury to persons. For certain work on the implement, the following protective equip‐ ment is required in addition to suitable workwear: Chemical protective gloves Full-vision goggles...
Page 24: Handling Chemicals
Safety When folding in and out, make sure that the implement is standing ► on a flat surface. ► Observe driving behaviour when driving on a slope. Ä Chapter 6.6.3 ‘Working on uneven ground’ on page 96 Unattended parking An insufficiently secured and unattended tractor implement combina‐ tion is a danger to persons, e.g.
Page 25: Safety Devices And Labels
Safety Safety devices and labels For the protection of the user, other persons and the implement, the implement is equipped with special safety devices, e.g.: The actual equipment of the implement with safety devices depends on the country-specific rules and regulations. Ä The available safety devices are described in chapter Safety devices on page 24.
Page 26: Design And Description
Design and description Design and description Implement overview INFORMATION Depending on the equipment of the implement and country-specific requirements, the assembly groups described below may be present on the implement. Main tank 11 Water canister for hand washing Rotating beacon 12 Main tank level indicator Lift mast 13 Transport rollers...
Page 27: Implement Safety
Design and description Implement safety 3.2.1 Position of the labels 3.2.2 Meaning of the labels This section explains the information and warning signs that have been affixed to the implement. en-GB | Item no. 17513465 | BA 00/10.2019...
Page 28 Design and description Read the operating instructions Incorrect use or operation of the implement can result in death or serious injury. Before commissioning: Read and observe the operating instructions. ► Follow the instructions for action. ► Turn off the engine A tractor with the engine running can cause unintentional movements.
Page 29 Design and description Sling points Sling points for lifting processes Lashing points Lashing points for fixing during transport Lifting points for fork-lift truck Lifting points for fork-lift truck High-pressure cleaning prohibited Do not use a high-pressure cleaner for cleaning. Hydraulic equipment Connection overview of hydraulic hoses P1 - Boom height adjustment P2/T2 - Boom folding...
Page 30 Design and description Stand Before detaching: Fold out the stands. ► After attachment: Fold in the stands. ► AEF conformity ISOBUS functionalities comply with the ISO 11783 standard and the supplementary AEF guidelines. Appropriate implements are identified with an AEF ISOBUS certification label. CEMA Label of the European Agricultural Machinery Association (CEMA).
Page 31 The inspection sticker is issued subject to the condition that an inspec‐ tion report has been drawn up. If the inspection sticker or the inspec‐ tion report is lost during the inspection period, LEMKEN or the “Chamber of Agriculture Lower Saxony” (Landwirtschaftskammer Nie‐...
Page 32: Safety Devices
Design and description 3.2.3 Safety devices 3.2.3.1 Lighting equipment and identification The identification and the lighting equipment increase safety while driving on the road. For public road traffic, the implement must be equipped with the fol‐ lowing components in accordance with national regulations: Labelling Lighting equipment Lighting equipment...
Page 33 Design and description Design of a type plate Sample of a type plate (standard) Series Type designation Serial number Year of manufacture Vehicle class, subclass, speed index EU type approval number Vehicle identification number. The vehicle identification number is also engraved in the frame near the type plate. Permitted gross weight [kg]* Permissible drawbar load [kg] (axle 0) 10 Permissible axle load [kg] (axle 1)
Page 34: Fluid Flow
Design and description Fluid flow RA boom Main tank 15 Transfer by pump Clean water tank 16 Press filter Ä Page 40 Pump 17 Pressure relief valve Suction filter Ä Page 40 18 Control valve Selection valve: 19 Flowmeter Ä Page 138 a) with 2 selection options 20 Nozzles Ä...
Page 35 Design and description The pump (3) sucks in fluid via the suction filter (4) and the selection valve (5). The selection valve (5) allows 2 or 4 suction options. Selection valve 2: Main tank (1) Clean water tank (2) Selection valve 4: Main tank (1) Clean water tank (2) External, left (6)
Page 36 Design and description fluid circulates in the lines from the diverting valve (8) to the main tank (1). The distribution rate is adjusted using the control valve (18). If auto‐ matic control is activated at the operation terminal, control is propor‐ tional to the driving speed.
Page 37: Headstock
Design and description Headstock The headstock has catch pockets at the attachment points for the lower Top link attachment point Lower link attachment points links and one attachment point for the top link The headstock is used to attach the implement to the three-point linkage of the tractor.
Page 38 Design and description Press filter Ä Page 40 Induction fitting Ä Page 37 Lighting equipment of the control centre (not Chemical inductor Ä Page 37 shown) Connections Ä Page 39 Control centre Ä Page 31 Drain valve Water canister for hand washing 10 Suction filter Door of the control centre and the connection centre...
Page 39 Design and description Control centre Intensive mixing 6 b Manual selection valve (alternative) Ä Page 32 Transfer by pump / Fill the front tank Symbols indicating the connections Ä Page 39 External cleaning Filling valve Ä Page 36 Diverting valve Ä Page 33 Press filter discharge and agitator control Level indicator TankPilot Ä...
Page 40: Selection Valve
Design and description With regard to functions, the control centre can be divided into four areas: Selection valve: It is pumped from where? Ä See page 32 Diverting valve: It is pumped to where? Ä See page 33 Filling valve: How does fluid enter the implement from the outside? Ä...
Page 41: Diverting Valve
Design and description Pictogram Function Description No function selected Clean water tank Clean water is drawn from the clean water tank, e.g., for cleaning pur‐ poses. Selection valve versions Version Selection options Main tank External, External, Clean left right water tank Manually, with 2 selection options Manually, with 4 selection options Electronically...
Page 42 Design and description Pictogram Function Description Induction The spraying fluid is conveyed to the injector of the chemical inductor and to the fitting of the chemical inductor. Internal cleaning The fluid is conveyed to the cleaning nozzles in the main tank. For example, clean water from the clean water tank INFORMATION The following functions are optional.
Page 43: Agitator Control
Design and description 3.6.4 Agitator control The mixing action is adjusted via the agitator control Selection options Pictogram Function Description "3" Maximum mixing action in the main tank and maximum press Maximum agitator filter rinsing intensity Dirt particles are collected by the press filter and induced into the main tank via the agitator.
Page 44: Level Indicator Tankpilot
Design and description 3.6.5 Level indicator TankPilot Power LED Operating element (acknowledge alarm, set selection valve) Unit Display The following information is displayed on the TankPilot: Current level of the main tank Alarm for maximum filling quantity Alarm for minimum filling quantity Position of the current selection valve The level of the main tank can be read both on the TankPilot and on the operation terminal in the tractor cab.
Page 45: Chemical Inductor
Design and description 3.6.7 Chemical inductor Spraying agent is mixed with water or spraying fluid and induced into the main tank via the chemical inductor. Functions of the chemical inductor are operated via the suction valve and the induction fitting. Chemical inductor cover Agitator nozzle Measuring cup...
Page 46 Design and description Induction fitting Valve for the canister rinsing nozzle Rocker switches of the valves can be set to the following positions: Valve for edge moistening "ON" Valve for the ProFlow nozzle "OFF" Valve for the cleaning gun Valve for the agitator nozzle "ON"...
Page 47: Connections
Design and description Functions of the suction valve Suction valve position Pictogram Function Description Injector suction, The pump is used to chemical inductor draw fluid out of the chemical inductor. The suction valve is closed. Injector suction, The pump is used to suction connection draw fluid via a filling hose at the suction...
Page 48: Filter
Design and description Front connections Connection pump suction "External, right" External filling connection for main tank Pump pressure connection Drain valve Drain connection (illustration with locking cap) Lever, set to drain connection Lever, set to internal circulation Drain valve Filter 3.7.1 Suction filter and press filter Suction filter...
Page 49: Pump
Design and description Pump Pressure accumulator Sight glass for the oil level Oil filling opening Pressure section Suction section PTO shaft at the implement, for connection to the cardan shaft Oil drain screw (not shown) Ä For technical data of the pump, see page 164. Hydraulic control 3.9.1 Electro-hydraulics...
Page 50: Boom
Design and description 3.10 Boom 3.10.1 RA boom RearAluminium (RA) - boom Arm 0 Boom Arm 1 Spray cone lighting Ä Page 47 Arm 2 Nozzle Ä Page 45 Arm 3 10 Nozzle holder Ä Page 45 Arm 4 11 Section valves (not shown) Ä Page 44 Arm 5 12 Individual nozzle switch (not shown) Boom...
Page 51 Design and description Ultrasound sensors During a pass-over, ultrasound sensors at the boom detect the current Sensor distance of the boom to the ground or crop. The control calculates the current distance between the boom and the target area. Based on this calculation, the boom height and the slope compensation are independently adjusted during distribution.
Page 52: Sections
Design and description Automatic height guidance of the boom Distance to the ground is measured by ultrasound sensors. Automatic headland function Control via lift cylinder and slope compensation INFORMATION Observe the operating instructions for the control. Frictionless and backlash-free yaw Rubber buffer for damping yaw and roll movements guidance 3.10.2...
Page 53: Nozzle Holders
Design and description 3.10.4 Nozzle holders INFORMATION The following description considers the use of nozzles. Additional parts can be mounted to a nozzle holder Ä see page 46. RA boom Multiple nozzle holder Nozzle holders Connections for nozzles with bayonet cap Multiple nozzle holders feature several connections for nozzles...
Page 54: Drop Hoses
Design and description Spraying agents used and information from the spraying agent manufacturer Environmental conditions Nozzle characteristics Official requirements (e.g. distance requirements or drift reduction classes) INFORMATION Observe the instructions for the nozzles. 3.10.6 Drop hoses Drop hoses for the late application of liquid fertiliser: Dosing orifice Bayonet cap Place the dosing orifice...
Page 55: Spray Cone Lighting
These functions are operated, for example, via the control centre at the implement Ä see page 29. LEMKEN ISOBUS operation terminal The implement control is operated via an ISOBUS operation terminal, e.g. LEMKEN CCI 1200. LEMKEN ISOBUS operation terminal:...
Page 56 8 functions. The side switch can be used to select 3 button levels. The LEMKEN multifunctional handle can be freely assigned with 24 ISOBUS functions. Possible to switch between ISOBUS AUX-N (AUX-2) and AUX-O (AUX-1)
Page 57 Exchangeable grids Vibration feedback ISOBUS AUX-N LEMKEN CCI-A3 ISOBUS LEMKEN Section Box CCI A20 For section switch or other ISOBUS functions Enables control of up to 14 sections, e.g. for treating nests of infes‐ tation or for the tramline. ISOBUS Joystick Box LEMKEN CCI A10 ISOBUS Joystick Box for simple operation, e.g.:...
Page 58: Attachment
Attachment Attachment Checking suitability of the tractor WARNING Risk of accident due to unsuitable tractor If the tractor is not suitable for the implement, compo‐ nents of the implement may be overloaded and the tractor implement combination may not be steered safely.
Page 59: Prepare The Tractor
Attachment Prepare the tractor Keep the tractor documentation The tractor is prepared before mounting the implement. For this pur‐ ready pose, the user must carry out various checks and adjustments. The following information about the tractor is required: Air pressure of tyres Instructions for adjusting the lifting rods Instructions for adjusting the check chains or stabilisers WARNING...
Page 60: Preparing The Implement
Attachment Preparing the implement 4.3.1 Check and shorten the cardan shaft 4.3.1.1 Check the cardan shaft CAUTION Carry out all work on the cardan shaft only in accordance with the relevant instructions for the cardan shaft. The following working steps are exemplary and cannot be applied to every cardan shaft.
Page 61 Attachment 7. Hold the cut-off piece of the outer protection tube over the outer profile tube . Cut off the outer profile tube at right angles. 8. Hold the cut-off piece of the inner protection tube over the inner profile tube .
Page 62: Adjusting The Hydraulic System
Attachment 4.3.2 Adjusting the hydraulic system Deactivate or activate the hydraulic If the hydraulics at the implement are not being used, the hydraulic system. system at the implement can be uncoupled from the tractor hydraulics. Precondition: √ RA boom Premium 1.
Page 63 Attachment Switching between load sensing and If the implement is equipped with load sensing (LS), the implement can constant power be switched between load sensing and constant power. Depending on the equipment, adjustment is possible via a set screw on the control valve or a shut-off valve at the LS line.
Page 64: Attaching The Implement
Attachment Attaching the implement 4.4.1 Check preconditions WARNING Risk of accident due to unsuitable tractor If the tractor is not suitable for the implement, compo‐ nents of the implement may be overloaded and the tractor implement combination may not be steered safely.
Page 65: Attach The Implement With Headstock
Attachment Preconditions: √ The tractor is suitable for operating the implement Ä page 50. √ The tractor is prepared Ä page 51. √ The implement is prepared Ä page 52. 4.4.2 Attach the implement with headstock Precondition: √ The implement is not equipped with QuickConnect. √...
Page 66: Attach The Implement With Quickconnect
Attachment 12. Lift the lower link slowly. Observe the following: Do not lift the implement off the ground. The lower links are coupled to the implement. 13. Secure the coupled lower links. 14. Couple the top link to the attachment point and secure. 15.
Page 67 Attachment 1. Back the tractor up to the implement until the lower links are about 30 cm away from the attachment point. 2. Secure the tractor against rolling away. 3. Adjust the three-point connection at the tractor Adjust the top link to the height of the attachment point Adjust the lower link to the height of the catch pockets...
Page 68 Attachment CAUTION Risk of breakage due to incorrect operation of Quick‐ Connect The attachment points on an implement with QuickCon‐ nect can be damaged. The attachment points at the tractor can be damaged. – When coupling, always swing the attachment point at the top link downwards.
Page 69 Attachment 13. Slowly drive tractor with lowered lower links up to the imple‐ ment. 14. Move the top link up to the stop along the guide in QuickCon‐ nect ð The first hook in QuickConnect engages audibly. 15. Prepare the rope of the QuickConnect coupling system so that it can be reached from the driver’s seat.
Page 70 Attachment Lifting the implement 1. Lift the implement with the three-point power lift to the intended spraying height. 2. Make sure that the lift mast is aligned at a 90° angle to the ground, e.g. by adjusting the top link length. 3.
Page 71: Road Travel
Road travel Road travel Information on road travel Laws on driving on public roads differ in many countries. Pay particular attention to local laws and regulations regarding the ► following points: Driving on public highways Lighting equipment of mounted implements Identification of mounted implements NEVER exceed the maximum transport speed of the implement.
Page 72: Operation
Operation Operation Prior to operation DANGER Risk of tipping of the tractor implement combination Danger of death due to tipping tractor implement com‐ bination There is an increased risk of tipping: – When folding implement parts – When driving on slopes –...
Page 73: Basic Operation
Operation Basic operation 6.2.1 Operating elements Operate the door and chemical The door must be opened and then closed again for various tasks. inductor at the control centre The chemical inductor is moved to operating position by opening the door. 1.
Page 74 Operation Operate valves with manual adjusting An adjusting lever can be used to adjust the position of a valve at the lever implement, e.g. at the diverting valve Ä Chapter 3.6.3 ‘Diverting valve’ on page 33. Use the manual adjusting lever: Set the adjusting lever with the pointed side to the desired ►...
Page 75 Operation Use the valve at the drain connection: 1. Turn the lever towards the drain connection ð The valve is set to the drain connection. 2. Turn lever to the horizontal position (not shown). ð The valve is closed. 3. Turn the lever towards the implement ð...
Page 76: Fold The Boom
Operation 4. Cancel permanent operation of the cleaning gun: Press the handle ð The tappet detaches. Permanent operation is cancelled, the water flow is immedi‐ ately interrupted. Operate the control The control is operated MegaSpray via the operation terminal and, if necessary, additional input devices, Ä...
Page 77 Operation Precondition: √ The implement is mounted to a suitable tractor. √ The operating instructions for the control are available. Create sufficient distance to the ground DANGER Danger of death due to implement movements or moving implement parts Implement movements or moving implement parts can kill or seriously injure persons in the hazardous area.
Page 78: Operate The Pump
Operation 6.2.3 Operate the pump ATTENTION Risk of property damage due to negative pressure Before starting a suction process from an external con‐ nection (pump suction): – Remove the protecting cap. – Connect the filling hose on the implement side. –...
Page 79: Mix Spraying Fluid
Operation 6.2.4 Mix spraying fluid Required operating elements Selection valve Diverting valve Filling valve Agitator control Information on connections and operating elements: Ä Chapter 3.6.8 ‘Connections’ on page 39 Ä Chapter 3.6 ‘Control centre and connection centre’ on page 29 The main tank is filled with at least 150 l Ä...
Page 80: Changing The Setup State
Operation Changing the setup state 6.3.1 All setup options at a glance The following components can be converted: Nozzles Ä see page 72. Drop hoses Ä see page 76. 6.3.2 Conversion ENVIRONMENTAL PROTECTION Multiple nozzle holders must be adjusted to the correct connection depending on the application.
Page 81 Operation CAUTION Health hazard due to spraying agents Unintentional contact with spraying agents poses a health hazard. – Make sure that there are no residues of spraying agent in the piping system or at the nozzles. 1. If available, turn the multiple nozzle holder to the intended con‐ nection.
Page 82 Operation Volumetrically meter the nozzles. CAUTION Risk of injury due to unintentional movement of the boom When using boom guidance in automatic mode, persons in the vicinity of sensors can cause movements of the boom. Unintentional actuation of the folding process can endanger persons in the vicinity of the implement.
Page 83 Operation 1. Operate the pump at the specified speed. DANGER Danger of death due to implement movements or moving implement parts Implement movements or moving implement parts can kill or seriously injure persons in the hazardous area. – NEVER move implement parts when persons are in the hazardous area.
Page 84 Operation 6.3.2.2 Install the drop hoses Install the drop hoses ENVIRONMENTAL PROTECTION Do not use worn or defective drop hoses. ENVIRONMENTAL PROTECTION Observe the opening direction of the drop hoses. Incorrectly connected drop hoses lead to large target area inaccuracy. Do not combine drop hoses with nozzles.
Page 85: Prepare The Implement For Working In The Field
Operation CAUTION Health hazard due to spraying agents Unintentional contact with spraying agents poses a health hazard. – Make sure that there are no residues of spraying agent in the piping system or at the nozzles. 3. Remove existing nozzles or drop hoses, if necessary. 4.
Page 86: Drain Antifreeze Agent
Operation Preconditions: √ There is no ISOBUS signal available for the driving speed on the operation terminal. √ No GPS signal can be used to determine the driving speed. √ Driving speed is determined using one of the following options: –...
Page 87: Prepare The Implement For Operation In Frosty Conditions
Operation ENVIRONMENTAL PROTECTION Risk to the environment from antifreeze agent Antifreeze agent can get into the environment and pol‐ lute the environment. – Remove antifreeze agent properly from the imple‐ ment. – Collect and store antifreeze agent in suitable con‐ tainers.
Page 88: Fill The Main Tank
Operation 1. Use a spraying agent suitable for use at sub-zero temperatures. 2. Use antifreeze agent, e.g. foam concentrate, to protect operating materials against freezing. ð The implement has been prepared for operation in frosty conditions. 6.4.4 Fill the main tank ENVIRONMENTAL PROTECTION Risk to the environment due to incorrect metering Incorrect metering of spraying agents leads to environ‐...
Page 89 Operation CAUTION Property damage due to unsuitable spraying agent Certain approved plant protection agents and agent mix‐ tures may have a negative effect, e.g. on the following implement parts: Hoses, spray tubes, seals, tanks, pump diaphragm, nozzle valve diaphragm – Only use solvent-free spraying agents.
Page 90 Operation Required operating elements Selection valve Diverting valve Filling valve Agitator control Required connections and other operating elements: Ä Chapter 3.6.8 ‘Connections’ on page 39 Ä Chapter 6.2.1 ‘Operating elements’ on page 65 Ä Chapter 12.4.2 ‘Hydraulic connections’ on page 159 Ä...
Page 91 Operation INFORMATION If necessary, use the automatic filling stop according to the operating instructions for the control. 1. Open the door of the control centre. 2. Remove the locking cap at the filling connection 3. Attach the filling hose to the filling connection on the implement side.
Page 92 Operation 6.4.4.2 Fill with pump suction Fill the main tank via the selection valve and the intake connection CAUTION Property damage to the pump due to negative pres‐ sure A prolonged suction process without fluid in the intake connection can damage the pump. –...
Page 93 Operation 9. Monitor the level indicator 10. Complete the filling process: Switch off the pump in time. Disconnect the filling hose from the external fluid source. 11. Remove the filling hose from the intake connection of the main tank Level indicator 12.
Page 94 Operation 5. Set the selection valve to "Main tank". 6. Set the diverting valve to "Induction". 7. Switch on the pump at max. 540 rpm. 8. Set the suction valve to "Suction, external". ð The main tank is filled. 9. Continuously adjust the filling speed with the suction valve. 10.
Page 95 Operation 6.4.4.4 Mixing and injector suction Mix the spraying fluid in the chemical inductor. Suck fluid into the main tank via the suction valve Canister rinsing nozzle Precondition: Edge moistening √ The main tank and the chemical inductor have been cleaned. ProFlow nozzle Cleaning gun √...
Page 96 Operation 5. Switch on edge moistening INFORMATION Fluid can spurt out of the chemical inductor if the sequence is incorrect. Only switch on the agitator nozzle when it is completely covered by fluid. 6. Switch on the agitator nozzle when the agitator nozzle in the chemical inductor is completely covered by fluid.
Page 97: Fill The Clean Water Tank
Operation 17. Set the agitator control INFORMATION: Mix the contents of the main tank according to the instructions of the spraying agent manufacturer Ä see page 18. Close the door of the control centre. ð The spraying fluid has been mixed. Agitator control 6.4.5 Fill the clean water tank...
Page 98: Fill The Water Canister For Hand Washing
Operation 1. Open the door of the control centre. 2. Remove the locking cap to the filling connection 3. Attach the filling hose for clean water at the filling connection 4. Connect the other end of the filling hose to the clean water source. Filling connection 5.
Page 99: Test Run
Operation 1. Open the door of the control centre. 2. Remove the locking cap at the filling connection for clean water 3. Attach the filling hose to the filling connection on the imple‐ ment side. 4. Connect the other end of the filling hose to the fluid source. 5.
Page 100 Operation INFORMATION Before starting work, during work and every time the field is changed, check the implement for proper func‐ tioning. Required operating elements Selection valve Diverting valve Filling valve Agitator control Test run 1. Prepare the implement for use: Ä...
Page 101: Working With The Implement
Operation 6. Switch the agitator control to maximum mixing action "3". 7. Use the implement. ð The test run has been executed. Working with the implement 6.6.1 Standard procedure 6.6.1.1 Measures before working with the implement Before the implement can be used, preparatory measures are neces‐ sary.
Page 102 Operation Situation Measure Use with liquid fertiliser Use drop hoses or liquid fertiliser nozzles. Ä See page 46. Use after a longer spraying break, with a residual quantity in the Mix the residual quantity in the main tank main tank intensively before spraying.
Page 103 Operation 2. Set the selection valve to "Main tank". INFORMATION: To spray clean water, the selection valve also be set to "Clean water tank". 3. Set the diverting valve to "Spraying". 4. Switch on the pump Ä see page 70. 5.
Page 104: Driving On The Headland
Operation 6.6.2 Driving on the headland 1. Before the headland: Lift the boom. ATTENTION: If implement parts touch the ground or the crop, implement parts may be damaged. 2. On the headland: Adapt the driving speed to the actual ground and soil conditions. 3.
Page 105: Measures After Spraying In The Field
Operation Measures after spraying in the field After spraying, certain measures are required before leaving the field, depending on the situation. WARNING Danger due to decreasing hydraulic power when the engine is turned off Hydraulically lifted implements or implement parts can drop down uncontrollably and injure persons if the engine is turned off.
Page 106 Operation Situation Measure Residual quantity in the main Before a short spraying break (≤ 12 hours): tank Carry out system cleaning with a partially filled main tank Ä see page 99. If necessary, prepare and carry out road travel Ä see page 63. Stop the spraying process briefly.
Page 107: Cleaning And Care
Cleaning and care Cleaning and care Clean the implement ENVIRONMENTAL PROTECTION Danger to the environment from the residual quan‐ tity of spraying fluid The residual quantity of spraying fluid can accidentally escape into the environment. – Drain any residual quantity properly or transfer it by pump.
Page 108: Empty The Tanks
Cleaning and care Standard procedure Precondition: √ The chemical inductor has been cleaned with clean water after the last use. √ Observe the regulations of the spraying agent manufacturer. √ Observe the regulations of the nozzle manufacturer. √ If possible, clean the implement in the field. 1.
Page 109 Cleaning and care Target Time Measure Consume the clean water during cleaning Ä see page 99. Spray the clean water Ä see page 93. Drain the clean water. Empty the main If the spraying agent causes deposits or Spray the spraying fluid Ä see page 93. tank.
Page 110: Transfer The Spraying Fluid By Pump
Cleaning and care 7.2.1 Transfer the spraying fluid by pump Precondition: √ The implement is equipped for transfer by pump. CAUTION Health hazard due to unintentional contact with spraying agents – Wear suitable personal protective equipment. – Observe safe handling of chemicals. –...
Page 111: Drain The Spraying Fluid
Cleaning and care 7.2.2 Drain the spraying fluid Precondition: √ The implement is secured against rolling away and tipping over. CAUTION Health hazard due to unintentional contact with spraying agents – Wear suitable personal protective equipment. – Observe safe handling of chemicals. –...
Page 112: Clean The Inside Of The Implement
Cleaning and care Clean the inside of the implement ENVIRONMENTAL PROTECTION Environmental hazard due to spraying agent residues Do not allow cleaning water to enter the surface water or the sewage system. Carry out cleaning on an unsealed and vegetated surface. ATTENTION Property damage due to corrosion and material fatigue...
Page 113: Clean The Piping System
Cleaning and care Required operating elements Selection valve Diverting valve Filling valve Agitator control Required connections and other operating elements: Ä Chapter 3.6.8 ‘Connections’ on page 39 Ä Chapter 6.2.1 ‘Operating elements’ on page 65 7.3.1 Clean the piping system. 1.
Page 114: System Cleaning With Partially Filled Main Tank
Cleaning and care 7.3.2 System cleaning with partially filled main tank ENVIRONMENTAL PROTECTION Make sure that: – When operating valves and switches, no clean water flows unintentionally into the main tank. – The concentration of the spraying fluid in the main tank is not changed.
Page 115 Cleaning and care 3. Switch the selection valve to "Clean water tank". 4. Switch the agitator control to "0". 5. For 5 seconds: Switch the diverting valve to "Internal cleaning". 6. For about 1 minute simultaneously: Switch the diverting valve to "Spraying".
Page 116: Automatic Internal Cleaning
Cleaning and care 7.3.4 Automatic internal cleaning INFORMATION Observe the operating instructions for the control. Preconditions: √ The implement is equipped with an automatic selection valve. √ The main tank is empty. √ The clean water tank has been filled. √...
Page 117: Clean The Outside Of The Implement
Cleaning and care Clean the outside of the implement CAUTION Health hazard due to spraying agents There is a health hazard from external cleaning with spraying agent. – Always set the selection valve for external cleaning to the clean water tank Ä see page 32. –...
Page 118: Clean The Outside Of The Entire Implement
Cleaning and care 7.4.1 Clean the outside of the entire implement Required operating elements Selection valve Diverting valve Filling valve Agitator control Required connections and other operating elements: Ä Chapter 3.6.8 ‘Connections’ on page 39 Ä Chapter 6.2.1 ‘Operating elements’ on page 65 Clean the outside of the implement ENVIRONMENTAL PROTECTION Clean the outside of the implement on the last treated...
Page 119 Cleaning and care 4. Switch the diverting valve to "External cleaning". 5. Open the valve for external cleaning. 6. Remove the cleaning gun from the holder Ä Chapter 3.1 ‘Implement overview’ on page 18 7. Pull the required hose length out of the hose reel Holder 8.
Page 120: Clean The Canister
Cleaning and care 7.4.2 Clean the canister INFORMATION Empty spraying agent canisters can also be cleaned with external clean water: Intake of clean water through a filling hose via the intake connection Ä see page 80. Required operating elements Selection valve Diverting valve Filling valve Agitator control...
Page 121 Cleaning and care Chemical inductor Closed Required connections and other operating elements: Ä Chapter 3.6.8 ‘Connections’ on page 39 Ä Chapter 6.2.1 ‘Operating elements’ on page 65 Clean canisters with the canister rinsing nozzle CAUTION Health hazard due to unintentional contact with spraying agents –...
Page 122 Cleaning and care CAUTION Health hazard due to spraying agents An incorrect setting of the selection valve poses a health hazard. – Make sure that the selection valve is switched to "Clean water". 6. Switch on the pump at approx. 400 rpm. 7.
Page 123 Cleaning and care 19. Clean the chemical inductor if necessary Ä see page 116. Clean canisters with the cleaning gun INFORMATION For a maximum cleaning effect of the cleaning gun: Switch off the canister rinsing nozzle, edge moistening, ProFlow nozzle and agitator nozzle. INFORMATION Clean empty spraying agent canisters and the chemical inductor with external clean water, if necessary.
Page 124: Clean The Chemical Inductor
Cleaning and care Cleaning gun 7. Set the diverting valve to "Induction". CAUTION Health hazard due to spraying agents An incorrect setting of the selection valve poses a health hazard. – Make sure that the selection valve is switched to "Clean water".
Page 125 Cleaning and care Required operating elements Selection valve Diverting valve Filling valve Agitator control Canister rinsing nozzle Edge moistening ProFlow nozzle Cleaning gun Agitator nozzle Chemical inductor Closed Required connections and other operating elements: Ä Chapter 3.6.8 ‘Connections’ on page 39 Ä...
Page 126 Cleaning and care Clean the chemical inductor Precondition: √ The main tank has been filled with at least 100 l for injector suction. 1. Open the door of the control centre. 2. Switch the selection valve to "Clean water tank". 3.
Page 127: Clean The Ultrasound Sensors
Cleaning and care 7.4.4 Clean the ultrasound sensors ENVIRONMENTAL PROTECTION Environmental hazard due to spraying agent residues Do not allow cleaning water to enter the surface water or the sewage system. Carry out cleaning on an unsealed and vegetated surface. CAUTION Risk of injury due to unintentional movement of the boom...
Page 128: Clean The Filter
Cleaning and care 1. Remove the foam pad from the ultrasound sensor 2. Clean the foam pad under clean water and wring it out. 3. Let the foam pad dry. Foam pad 4. Remove the retaining clip Ultrasound sensor 5. Clean the retaining clip with a clean, damp cloth. 6.
Page 129: Clean The Suction Filter
Cleaning and care 7.5.1 Clean the suction filter Preconditions: √ Observe the maintenance schedule. √ The pump has been switched off. √ Place a collector under the filter before cleaning. √ The boom is lifted and secured against unintentional lowering. CAUTION Health hazard due to unintentional contact with spraying agents...
Page 130: Clean The Press Filter
Cleaning and care 7.5.2 Clean the press filter Required operating elements Diverting valve Agitator control Clean the press filter Remove and clean the press filter after the last spray for the day. Preconditions: √ Observe the maintenance schedule. √ The pump has been switched off. √...
Page 131 Cleaning and care 3. Place a collector under the drain pipe 4. Pull the pin of the agitator control Drain pipe 5. Set the agitator control to "Clean filter". 6. Unscrew the cover from the filter housing Filter housing cover 7.
Page 132 Cleaning and care 8. Remove the cover together with the filter from the filter housing. INFORMATION Make sure that the seals are not lost. 9. Clean all the components thoroughly with water and if necessary with a soft brush. INFORMATION If necessary, replace the filter with another filter, e.g.
Page 133: Clean The Nozzle Filter
Cleaning and care 7.5.3 Clean the nozzle filter Precondition: √ The spraying function has been deactivated. CAUTION Health hazard due to spraying agents Unintentional contact with spraying agents poses a health hazard. – Make sure that there are no residues of spraying agent in the piping system or at the nozzles.
Page 134: Detaching
Detaching Detaching Prepare detaching WARNING Risk of injury from crushing and at shearing points Before attaching or detaching the implement to or from the three-point linkage, bring the operating device into the position where unintentional lifting or lowering is impossible. –...
Page 135: Detach And Transport The Implement
Detaching Attach transport rollers at the front. 1. Remove the safety plugs of the transport rollers. 2. Align the pins of the transport rollers with the brake in the direction of travel. 3. Attach transport rollers. 4. Secure the transport rollers with pegs. 5.
Page 136 Detaching DANGER Danger of death due to implement movements or moving implement parts Implement movements or moving implement parts can kill or seriously injure persons in the hazardous area. – NEVER move implement parts when persons are in the hazardous area. 1.
Page 137 Detaching 18. Relieve the handle. Release the top link attachment point. The top link attachment point engages in the locking ð device. The implement is detached. Transport the implement Precondition: √ The implement has been detached. √ The tanks are empty. √...
Page 138: Store And Winterise The Implement
Detaching 1. Release the brakes at the transport rollers. WARNING Only move the implement by hand. NEVER pull the implement on transport wheels with a tractor or fork-lift truck. 2. Roll the implement by hand. 3. Apply the brakes at the transport rollers. CAUTION: Only pick up the implement at the front with a fork-lift ►...
Page 139 Detaching In a place subject to frost 1. Leave all wetted parts to dry in a frost-free environment. 2. Fill all the tanks with antifreeze agent. ATTENTION: Only use biodegradable antifreeze agent without alcohol. Do not use liquid fertiliser. Observe the instructions and safety data sheet of the antifreeze agent used.
Page 140: Maintenance And Repair Work
Maintenance and repair work Maintenance and repair work Maintaining the implement properly Personnel Service personnel are required for certain activities, e.g. working on hydraulic hoses. These activities are indicated in the maintenance schedule by the symbol 9.1.1 Preparations 1. Switch off the implement. 2.
Page 141: Maintenance
Maintenance and repair work Maintenance 9.2.1 Maintenance schedule Chap. Task to execute 9.2.2 Check the protection tubes ● 9.2.2 Check the safety chains ● 9.2.3 Check lighting equipment ● 9.2.3 Check marking ● 9.2.3 Checking safety sticker ● 9.2.4 Check hydraulic hoses ●...
Page 142: Maintain The Tractor Connection
Maintenance and repair work Chap. Task to execute 9.2.7 Check the pressure at the pressure accumu‐ ● lator Have the implement inspected ● 9.2.2 Maintain the tractor connection Make sure that all parts of the tractor connection are sufficiently greased and are not damaged or worn. Maintain the cardan shaft The cardan shaft must be maintained on the tractor and implement side.
Page 143: Safety Equipment
Maintenance and repair work Lubricate the sliding tubes of the cardan shaft Lubricate the sliding tubes of the cardan shaft. ► Lubricate the joints of the cardan shaft Lubricate the joints of the cardan shaft. ► 9.2.3 Safety equipment Check lighting equipment Ensure proper functioning.
Page 144: Have Hydraulic Hoses Replaced
Have hydraulic hoses replaced Personnel: Service personnel ► Have hydraulic hoses replaced every 6 years (according to date of manufacture). ð Only use hydraulic hoses approved by LEMKEN, see spare- parts list. Check hydraulic connections 1. Visual inspection Damage Leakages 2.
Page 145: Electrics
Maintenance and repair work Premium version: Have the oil filter of Dirty oil in the hydraulic system results in increased wear and damage the hydraulic system replaced to the implement’s hydraulic system. INFORMATION With the Premium RA boom version, the oil filter is located at the 4/3 directional control valve block.
Page 146: Boom
Maintenance and repair work 9.2.6 Boom CAUTION Risk of injury due to unintentional movement of the boom When using boom guidance in automatic mode, persons in the vicinity of sensors can cause movements of the boom. Unintentional actuation of the folding process can endanger persons in the vicinity of the implement.
Page 147: Check The Flowmeter
Maintenance and repair work Check the flowmeter Flowmeter To ensure the flowmeter functions properly, visually inspect the tur‐ bine wheel regularly for concentricity and wear. Replace the turbine wheel INFORMATION Replace the turbine wheel at least every 3 years before the official implement inspection.
Page 148: Check The Sensors At The Boom
Maintenance and repair work 2. Remove the locking cap with the turbine wheel from the flowmeter. 3. Disconnect the turbine wheel from the locking cap 4. Install a new turbine wheel 5. Install the locking cap with the new turbine wheel at the flowmeter.
Page 149: Maintain The Pump
Maintenance and repair work 9.2.7 Maintain the pump Requirement for pump operation: Filler opening Arrow line for optimum oil level Oil level at the height of the mark on the sight glass Oil not discoloured white or diaphragm undamaged Correct pressure at the pressure accumulator Properly functioning valves Check and top up oil level 1.
Page 150 Maintenance and repair work 7. Operate the pump for 1 minute. 8. Recheck oil level. ATTENTION If the oil level falls below the arrow line during operation, refill oil safely. Have the pump diaphragm In the event of white discolouration of the oil, stop pump operation replaced immediately.
Page 151 Maintenance and repair work Check the pressure at the pressure accumulator Pressure accumulator Check the pressure in the pressure accumulator Protecting cap If the pressure measuring device of the implement shows strong Valve fluctuations. If the pressure hoses of the implement vibrate strongly. Every 50 operating hours 1.
Page 152: Lubricating
Maintenance and repair work Lubricating 9.3.1 Lubrication schedule Chap. Task to execute 9.2.2 Lubricate the sliding tubes of the cardan shaft ● ● 9.2.2 Lubricate the joints of the cardan shaft ● ● 9.3.2 Grease nipples of the deflection joints ●...
Page 153 Maintenance and repair work INFORMATION The following lubrication points are located on the left and the right-hand side of the boom. The presentations with the lubrication points are only shown from one side of the boom. The number of lubrication points shown refers to the total number of points on both the left and the right- hand side of the boom.
Page 154: Grease And Lubricate Components
Maintenance and repair work Grease nipple, rope pulley 1. Lubricate the grease nipple at the rope pulley. 2. Lubricate the rope Grease nipple, deflection pulley, 9.3.3 Grease and lubricate components rope pulley Rope Pins in general Grease all the pins. ►...
Page 155 Maintenance and repair work Personnel: Service personnel ► Have the following assembly groups checked by service staff: Pump performance Pressure gauge Flowmeter INFORMATION Have the official implement inspection carried out only by qualified and authorised persons. Pump performance Connection for measuring the pump performance Pressure gauge Connection for reading the pressure gauge en-GB | Item no.
Page 156 Maintenance and repair work Flowmeter Connection for reading the flowmeter (above the control centre) en-GB | Item no. 17513465 | BA 00/10.2019...
Page 157: 10 Troubleshooting And Error Correction
Troubleshooting and error correction 10 Troubleshooting and error correction 10.1 Find and eliminate errors correctly 10.1.1 Prior to troubleshooting at the implement 1. Park the tractor-device combination. 2. Secure the tractor-device combination to prevent it from rolling away. 3. When working on the folding implement: Fold out the folding parts of the implements or secure them against folding out.
Page 158: Error Description - Cause - Remedy At A Glance
Troubleshooting and error correction 10.2 Error description - Cause - Remedy at a glance Fault description Cause Remedy Too many gaps or double Nozzles distribute too much or too Readjust the distribution rate, see operating layers little spraying agent. instructions for the control. Driving speed is too high.
Page 159: Shutdown And Disposal
Shutdown and disposal 11 Shutdown and disposal 11.1 Shutdown When the implement can no longer be used, it is dismantled and broken down into its components. Special knowledge is required to dismantle the implement. CAUTION Risk of accidents due to discharge of stored energy Springs are under tension.
Page 160: Technical Data
Technical data 12 Technical data 12.1 Dimensions RA boom Length from lower link coupling point Data Value Boom: 1900 mm RA 15/11 RA 16/12 RA 18/12 Boom: 2150 mm RA 20/15 RA 21/15 RA 21/17 RA 24/18 Boom: 2300 mm RA 27/21 RA 27/22 RA 28/24 RA 30/24 en-GB | Item no.
Page 161 Technical data Width * Data Value Boom: 2500 mm RA 15/11 RA 16/12 RA 18/12 RA 20/15 RA 21/15 RA 21/17 RA 24/18 RA 27/21 RA 27/22 RA 28/24 RA 30/24 Height ** without transport devices Data Value Boom: 2950 mm RA 15/11 RA 16/12 RA 18/12...
Page 162 Technical data Height *** incl. 40 cm ground clearance Data Value Boom: 3350 mm RA 15/11 RA 16/12 RA 20/15 RA 21/17 Boom: 3500 mm RA 27/22 Boom: 3800 mm RA 21/15 RA 24/18 Boom: 3900 mm RA 27/21 RA 28/24 Boom: 3950 mm RA 30/24...
Page 163: Implement Weights
Technical data 12.2 Implement weights RA boom Tare weight, maximum Data Value Unit Sirius 12/900 1370 kg 15/11 18/12 20/15 21/15 21/17 24/18 Sirius 12/1300 1385 kg 15/11 18/12 20/15 21/15 21/17 24/18 Sirius 12/1600 1450 kg 15/11 18/12 20/15...
Page 164 Technical data Gross weight *, max. Data Value Unit Sirius 12/900 2710 kg 15/11 18/12 20/15 21/15 21/17 24/18 Sirius 12/1300 3245 kg 15/11 18/12 20/15 21/15 21/17 24/18 Sirius 12/1600 3705 kg 15/11 18/12 20/15 21/15 21/17 24/18 Sirius 12/1600...
Page 165: Performance Data
Technical data * Filling volume up to nominal volume and with a density of 1.3 kg-m −3 With filled main tank, filled clean water tank and filled water canister for hand washing To determine the actual weights: Weigh the implement. 12.3 Performance data Power requirements on the hydraulic...
Page 166: Connection Data
Technical data 12.4 Connection data 12.4.1 Electrical connections CAUTION Damage due to overvoltage and undervoltage Overvoltage and undervoltage will result in malfunctions and destroy electrical and electronic components. – Ensure that the power supply of the implement is within the tolerance range. –...
Page 167: Hydraulic Connections
Technical data 12.4.2 Hydraulic connections 12.4.2.1 Oil hydraulics connections Premium RA boom version Equipment version Function EW/P Colou Code Required quantity of [l/min] Constant power option 1 Electro-hydraulic Yello P6/T6 ● ● operation Constant power option 2 ● white Constant power option 3 ●...
Page 168: Noise, Airborne Sound
Technical data Connections, left Water canister for hand washing: Drain: Hose tap Ø 13 mm Fill: GeKa connection Clean water tank and main tank: (Filling via filling valve) GeKa connection 2“ Kamlok coupling C-coupling Transfer by pump: GeKa connection Intake connection: 2“...
Page 169: Tank Volume
Technical data 12.6 Tank volume Application area Tank volume Sirius 12 (density) 1300 1600 1900 Crop protection Main tank Nominal volume [l] 1300 1600 1900 agents and liquid Actual volume [l] 1030 1430 1760 2030 fertiliser (up to 1.3 ρ) Water (1.0 ρ)
Page 170: Connecting Systems And Transport Devices
Technical data 12.8 Connecting systems and transport devices Lower link and top link Connection top link Sirius 12 Connection of lower link with pin Category 3N 1300 1600 1900 Connection of lower link with pin Category 2 Permitted highest speed [km/h]...
Page 171: Cardan Shaft
Technical data 12.9 Cardan shaft Connections of the cardan shaft Version Connection [inch] On the tractor side On the implement side Standard 1 Standard 2 Standard 3 (21) Wide angle, one-sided (21) Wide angle, two-sided Observe the information in the instructions for the cardan shaft. Required free space for wide-angle PTO drive shaft to trailer coupling, etc.
Page 172: 12.10 Filter
Technical data 12.10 Filter Oil hydraulics filter Version Mesh width [µm] Basis version directly at the hydraulic connection Premium version at the 4/3 directional control valve block Water hydraulics filter (spraying fluid) Filter Diameter [mm] Length or depth Screen area [cm²] Mesh width [mm] [mm] Suction filter...
Page 173: 12.12 Technical Residual Quantity
Power consumption at rated speed and 5 bar [kW] Approx. weight [kg] Membrane material Rubber Number of pressure accumulators * Optimum: Pressure in accumulator = spray pressure 12.12 Technical residual quantity Technical residual quantity Sirius 12 1300 1600 1900 Tank volume (nom) [l] 1300 1600 1900...
Page 174: 12.13 Boom
Technical data 12.13 Boom RA boom RA boom 11-piece, folded out Arm 0 Arm 3 Arm 1 Arm 4 Arm 2 Arm 5 Property Value Maximum operating pressure [bar] Nozzle spacing [cm] Available nozzle bodies Fivefold Pivoting range [°] Working width [m] * Number of arms Number Sections...
Page 175 Technical data RA boom guidance Sirius 12 Supply voltage (nominal value), [V] (direct current) Supply current (nominal value), [A] * Hydraulic pressure (maximum value), [bar] Baud rate [kbps] Operating temperature range, min ... max [°C] 0 ... 80 Adjusting range lift mast [m] 2.50...
Page 176: Index
Index Index Cardan shaft ......29 Attach ......52 Adjusting lever Checking .
Page 177 Index Electronic selection valve Oil hydraulics ......159 Operating ......65 Water hydraulics .
Page 178 Index Technical data ..... . . 162 Transporting ......129 Height adjustment Winterise .
Page 179 Index Lubricating ......144 Lubricating components Oil filter Grease nipple ......144 Cleaning .
Page 180 Index Pressure at the pressure accumulator Safety devices ......17, 24 Check (alternatively) ....143 Lighting equipment and identification .
Page 181 Index Symbols ....... . 4 Top link System cleaning Technical data ..... . . 162 With partially filled main tank .
Page 182 Index Water canister for hand washing Filling ......90 Volume ......161 Water hydraulics .
Page 183: Appendix
Appendix Appendix en-GB | Item no. 17513465 | BA 00/10.2019...
Page 184: A Type Plate Variants
Type plate variants Type plate variants Series 10 Permissible axle load [kg] (axle 1) Type designation 11 Permissible axle load [kg] (axle 2) Serial number 12 CE label Year of manufacture 13 EAC label Vehicle class, subclass, speed index 14 Company name and address of the manufacturer EU type approval number 14a Address of the manufacturer Vehicle identification number.
Page 185: B Tightening Torques
Tightening torques Tightening torques General information about bolted connections 1. Identify screw connections. Check identification marking on the screw and nut if necessary. Check the description in the spare-parts list. 2. Secure screw connections with once loosened self-locking nuts against self-loosening. Use one of the following measures: Use new self-locking nuts.
Page 186 Tightening torques Screws and nuts made of V2A Diameter Tightening torque [Nm] 1.37 Wheel bolts and wheel nuts Diameter Tightening torque [Nm] M18x1.5 M20x1.5 M22x1.5 en-GB | Item no. 17513465 | BA 00/10.2019...
Page 187: C Calculating The Axle Load And Ballasting For Mounted Implements
Calculating the axle load and ballasting for mounted implements Calculating the axle load and ballasting for mounted implements The calculation of the axle loads and required ballasting is based on data from the operating instructions for the tractor and implement. The result of the calculation is a guide value for an initial assessment of the axle loads and the required ballasting.
Page 188 Calculating the axle load and ballasting for mounted implements Data acquisition for calculating axle loads Abbreviation Description Value Unit Tractor data from the operating instructions or determined by weighing Permissible gross weight of the tractor [kg] G_zul Permissible front axle load [kg] V_zul Permissible back axle load...
Page 189 Calculating the axle load and ballasting for mounted implements Minimum ballasting, FrontG Vmin rear-mounted implement Enter the calculated value in the result table. Minimum ballasting, RearG Hmin front mounted implement Enter the calculated value in the result table. Actual gross weight G Enter the calculated value in the result table.
Page 190 Calculating the axle load and ballasting for mounted implements Results for tractor/implement combination Create a result table for each tractor that is used: Actual value Permitted value Double permis‐ according to calculation according to tractor sible tyre load- or measurement operating instruc‐...
Page 191: D Cross Shaft Overview
Cross shaft overview Cross shaft overview To determine the cross shaft or lower link connection: Determine the dimensions shown in the sketch on the implement. Compare the dimensions with the data in the table. The category of the three-point linkage must match with the cate‐ gory of cross shaft or lower link connection.
Page 192: E General Information On The Nozzles
General information on the nozzles General information on the nozzles Each nozzle type has different volumetric flows, spray patterns, drop sizes and nozzle characteristics. When selecting the nozzles, the spraying agent used, the environmental conditions, the respective nozzle characteristics and official requirements, such as distance requirements, drift reduction classes, etc., must be taken into account.
Page 193: F Nozzle Application Areas
Nozzle application areas Nozzle application areas Spray Pressure Optimum Set of nozzles 1 Set of nozzles 2-5 Designation/Material Size from angle range in pressure in - to Item no. Item no. Standard flat fan nozzles, including seals and bayonet caps LECHLER LU/POM 120º...
Page 194 Nozzle application areas Spray Pressure Optimum Set of nozzles 1 Set of nozzles 2-5 Designation/Material Size from angle range in pressure in - to Item no. Item no. LECHLER FL/POM black 160º 1.5 - 4 1.5 - 4 630L 014 581L TEEJET SJ 7/VP 120º...
Page 195: G Correction Factors For Spraying Fluids With Different Density
Correction factors for spraying fluids with different density Correction factors for spraying fluids with different density Density of the 0.84 0.96 1.00 1.11 1.24 1.28 1.32 1.38 1.44 1.50 spraying fluid Water Urea NP sol‐ (28) (30) ution AHL + S Correction 1.09 1.02...
Page 196: H Nozzle Tables
Nozzle tables Nozzle tables Nozzle sizes 01 to 05 Nozzle spacing 50 cm Flow Nozzle colour and nozzle size acc. to ISO 10625 l/ha [l/min] 2.1 * 1.9 * 1.7 * 1.4 * 1.2 * 1.1 * 0.8 * 0.35 * 2.3 * 1.0 * 2.4 *...
Page 197 Nozzle tables Nozzle spacing 50 cm Flow Nozzle colour and nozzle size acc. to ISO 10625 l/ha [l/min] 18.0 14.4 12.0 10.3 1.50 19.2 15.4 12.8 11.0 1.60 20.4 16.3 13.6 11.7 10.2 1.70 21.6 17.3 14.4 12.3 10.8 1.80 22.8 18.2 15.2...
Page 198 Nozzle tables Nozzle sizes 06 to 10 Nozzle spacing: 50 cm Nozzle colour and nozzle size acc. to ISO 10625 l/ha Flow [l/min] l/min 22.8 20.3 18.2 15.2 13.0 11.4 3.80 23.4 20.8 18.7 15.6 13.4 11.7 3.90 24.0 21.3 19.2 16.0 13.7...
Page 199: I Metering Tables For Liquid Fertiliser
Metering tables for liquid fertiliser Metering tables for liquid fertiliser Metering table for drop hose 5L and [l/min] AHL (28/1.28 kg/l) [l/ha] ⌀[mm] Type [bar] 5 km 6 km 7 km 8 km 10 k 1.0/39 0.46 0.41 0.65 0.57 0.80 0.71 0.92...
Page 200 Metering tables for liquid fertiliser INFORMATION – Hose distance 50 cm – Pressure range 1...5 bar – Direction of travel = direction of spraying – Area of application: – 5S 50...300 l/ha AHL (28) – 5SL 180...550 l/ha AHL (28) For precise metering, it is recommended to use volu‐...
Page 201 Metering tables for liquid fertiliser Metering table for liquid fertiliser nozzle SJ-7 Water [l/ha] at 50 cm nozzle spacing Pres‐ [l/min] Nozzle sure (colour) [bar] nozzle km/h km/h km/h km/h km/h km/h km/h 0.39 78.0 58.5 46.8 39.0 29.3 23.4 0.46 92.0 69.0...
Page 202 Metering tables for liquid fertiliser Water [l/ha] at 50 cm nozzle spacing Pres‐ [l/min] Nozzle sure (colour) [bar] nozzle km/h km/h km/h km/h km/h km/h km/h 2.01 2.19 2.35 2.61 2.28 2.66 2.94 White 3.15 3.46 1038 2.84 3.32 3.67 1101 Light blue 3.94...
Page 203 Metering tables for liquid fertiliser Metering table five-hole nozzle FL Nozzle Permitted dosing orifice 0.8/1.0/1.2 mm ⌀ POM (black) 1.2/1.5/1.8 mm ⌀ POM (grey) Required nozzle caps AF 10 Dosing orifice diameter 15 mm Dosing Pres‐ [l/min] AHL [l/ha] orifice sure Per nozzle ⌀/ mm...
Page 204 Metering tables for liquid fertiliser Operating pressure at the nozzle measured with a diaphragm valve Lateral nozzle spacing = 0.5 m The distribution rates specified also apply to AHL (28/1.28 kg/l). For liquid fertilisers with a different density, a conversion factor must be considered. For precise metering, it is recommended to use volumetric metering for the first application as well as annually.
Page 205 Metering tables for liquid fertiliser Metering table AHL (28/1.28 kg/l) for ID, IDN, IDK, IDKN and FD nozzles [l/min] AHL [l/ha] Pres‐ Per nozzle Nozzle sure (colour) [bar] km/h km/h km/h km/h km/h km/h km/h km/h km/h 0.42 0.37 0.48 0.42 0.54 0.48...
Page 206 Metering tables for liquid fertiliser [l/min] AHL [l/ha] Pres‐ Per nozzle Nozzle sure (colour) [bar] km/h km/h km/h km/h km/h km/h km/h km/h km/h 1.44 1.27 1.58 1.39 1.82 1.60 1.14 1.00 1.39 1.22 1.61 1.42 Brown 1.80 1.58 1.97 1.73 2.28 2.01...
Page 207 Metering tables for liquid fertiliser [l/min] AHL [l/ha] Pres‐ Per nozzle Nozzle sure (colour) [bar] km/h km/h km/h km/h km/h km/h km/h km/h km/h 4.90 4.31 1035 5.48 4.82 1157 6.00 5.28 1267 1056 6.93 6.10 1463 1220 1045 5.66 4.98 1195 6.53...
Page 208 Metering tables for liquid fertiliser Metering table for liquid fertiliser nozzle FD [l/min] AHL [l/ha] Per nozzle Nozzle Pressure (colour) [bar] km/h km/h km/h km/h km/h 0.85 0.75 Dark blue 0.98 0.86 1.20 1.06 1.39 1.22 1.13 1.00 1.31 1.15 1.60 1.41 1.85...
Page 209 Metering tables for liquid fertiliser [l/min] AHL [l/ha] Per nozzle Nozzle Pressure (colour) [bar] km/h km/h km/h km/h km/h 6.00 5.28 1056 6.93 6.10 1220 5.66 4.98 Black 6.53 5.75 1149 8.00 7.04 1408 1056 9.24 8.13 1626 1220 INFORMATION The table refers to a nozzle spacing of 50 cm and l/ha values based on AHL solution (28/1.28 kg/l).
Page 210 Metering tables for liquid fertiliser Metering table six-hole nozzle ESI AHL [l/ha] Pres‐ [l/min] Nozzle sure (colour) [bar] nozzle km/h km/h km/h km/h km/h km/h km/h 0.30 Dark green 0.37 0.43 0.48 0.53 0.56 0.61 0.41 Yellow 0.50 0.57 0.64 0.70 0.76 0.80...
Page 211 Metering tables for liquid fertiliser AHL [l/ha] Pres‐ [l/min] Nozzle sure (colour) [bar] nozzle km/h km/h km/h km/h km/h km/h km/h 1.63 1.01 Brown 1.24 1.44 1.60 1.76 1.90 2.02 1.22 Grey 1.49 1.72 1.92 2.11 2.28 2.43 INFORMATION The values in the table apply to liquid fertiliser AHL with 1.30 kg/l and 10 °C.
Page 213 LEMKEN GmbH & Co. KG Weseler Str. 5 46519 Alpen Telephone: +49 2802 81-0 Fax: +49 2802 81-220 Email: info@lemken.com Internet: http://www.lemken.com...

LEMKEN SIRIUS 12 Operating Instructions Manual

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Maintenance and Repair Work 9.2 Maintenance 9.2.1 Maintenance Schedule

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