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Operating
Instructions
Compact Combination
Quarz 7 + Quarz 7 K
- EN -
SAFETY IS OUR CONCERN!
Art.-Nr.: 175 1441
EN-2/09.01
LEMKEN GmbH & Co. KG
Weseler Straße 5, D-46519 Alpen / Postfach 11 60, D-46515 Alpen
Telefon (0 28 02) 81-0, Telefax (0 28 02) 81-220
eMail: lemken@lemken.com, Internet: http://www.lemken.com
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Summary of Contents for LEMKEN Quarz 7
- Page 1 Operating Instructions Compact Combination Quarz 7 + Quarz 7 K - EN - SAFETY IS OUR CONCERN! Art.-Nr.: 175 1441 EN-2/09.01 LEMKEN GmbH & Co. KG Weseler Straße 5, D-46519 Alpen / Postfach 11 60, D-46515 Alpen Telefon (0 28 02) 81-0, Telefax (0 28 02) 81-220...
- Page 3 Only use genuine Lemken spare-parts. Spurious parts negatively influence the function of the implement, show a shorter lifetime and increase in nearly all cases additional maintenance. We trust that you will understand that LEMKEN is unable to guarantee poor operation and damage caused by using spurious parts!
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Page 5: Table Of Contents
„General Health- and Safety pre- cautions“! • The LEMKEN Quarz 7 have been designed purely for the agricultural use! • Any use beyond the one stipulated above is no longer considered as defi- ned use! •... - Page 6 4.2.3 Check chains or sway blocks ........... 14 Tractor hydraulics ..............14 Steerability of the tractor............14 Required hydraulic equipment..........14 ATTACHING AND DETACHING THE IMPLEMENT ......15 General Instructions ..............15 Attachment................15 Detachment................15 FOLDING-IN AND -OUT THE LATERAL SECTIONS - QUARZ K ... 16 ADJUSTMENTS .................
- Page 7 9.3.1 Lift limiting device ............27 9.3.2 Use in front ..............27 9.3.2.1Push linkage device ..........27 9.3.2.2Push linkage device for three point linkage .... 28 10 TRACK MARKERS ................29 11 MAINTENANCE ................. 31 11.1 Bearing of the rollers............... 31 11.2 Hydraulic hoses ...............
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Page 9: Table Of Variants
DKA (for rigid Quarz 7, only) for Saphir (for rigid Quarz 7, only) for Solitair Push linkage: Cat. II (for rigid Quarz 7, only) for three point linkage Cat. II (for rigid Quarz 7, only) A-frame: for mounted implements (for rigid Quarz 7, only) -
Page 10: Safety Instructions
SAFETY INSTRUCTIONS General Safety Instructions •Before using the machine, always check both it and the tractor for roadworthiness and operational safety! •As well as the notes in these instructions the operator is ad- vised to comply with the generally applicable safety at work reg- ulations and those relating to use of the public highway! •... - Page 11 • Never leave the driver's seat whilst in motion! • Handling behaviour, steerability and braking are influenced by mounted implements, trailers and ballast weights. Check for sufficient steerability and braking! • When driving round bends note the width of the machine and/or changing centre of gravity of the implement.
- Page 12 • Regularly check the hydraulic pipes and replace them in the event of dam- age or signs of ageing. The replacement pipes must comply with the tech- nical specification as laid down by Lemken! • When searching for leaks appropriate equipment should be used because of the danger of injury! •...
- Page 13 Maintenance • Repair-, maintenance- and cleaning operations as well as adjustments and remedy of function faults should principally be conducted with engine stopped and brakes applied. Remove ignition key! • Check and tighten nuts and bolts regularly! • When conducting maintenance work on a lifted implement always place suitable supports underneath! •...
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Page 14: Warning Stickers
WARNING STICKERS General Instructions The LEMKEN Quarz 7 is equipped with all features to ensure safe operation. Where potential danger areas of the implement can not be fully safeguarded, warning stickers are fitted which draw attention to these. Damaged, lost or un- readable warning stickers must be replaced immediately. - Page 15 WARNING: Keep well clear of the working and swinging area of the imple- ment! WARNING: Pinch Point ! WARNING: Keep well clear of the folding area of the implement!
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Page 16: Preparation Of The Tractor
PREPARATION OF THE TRACTOR Tyres Ensure that all tyres - especially the rear ones - are at identical pressure. Tractor three point linkage 4.2.1 General Instruction The tractor three point linkage must correspond to the DIN-ISO 730. 4.2.2 Lift rods Adjust lift rods of the tractor three point linkage to equal length. -
Page 17: Attaching And Detaching The Implement
Before detaching the Quarz, the hydraulic three point linkage - if fitted - must be lowered completely, if a seed drill or another implement is fitted. Before detaching the folding Quarz 7 K must be lifted completely, folded-out and after that lowered again completely. -
Page 18: Folding-In And -Out The Lateral Sections - Quarz K
FOLDING-IN AND -OUT THE LATERAL SECTIONS - QUARZ K For transport the QUARZ K com- pact combinations must be folded- in hydraulically. For the folding-in device a double acting spool valve is required. By moving the spool valve into the first pressure position, the wing sections will be folded-in. - Page 19 Possibly required adjustment cor- rections can be done by the adjus- ter screws (ET) or (AT). After the adjustment tighten counter nut (KM) carefully. •Read and adhere to the General Safety Instructions as well as to the Instructions 'Hydraulic equipment'!
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Page 20: Adjustments
ADJUSTMENTS Draw bar By means of adjusting the carrier (1) the draw bar (2) can be set in 3 different positions. Depending on the equipment of the compact com- bination (wheel mark eradicators, levelling bar or clearance between tractor and implement) the Quarz can always be fitted to the tractor with optimum position of the centre of gravity. -
Page 21: Working Depth Of The Tines
Working depth of the tines By means of the pin adjustment (6) with pin (7) the working depth of the tines (4) can be adjusted, and that in 2 cm steps. When in lifted position the distance between roller (10) and ground is too small, this distance can be in- creased by fitting the free pin (5) into the hole (8) beneath the carrier... -
Page 22: Wheel Mark Eradicators
Wheel mark eradicators 7.4.1 Basic adjustment The wheel mark eradicators are available as single wheel mark era- dicators or as double wheel mark eradicators. The double wheel mark eradicators show a cross car- rier (QV) in front with two wheel mark eradicators The wheel mark eradicators are fit- ted laterally moveable to the frame... -
Page 23: Levelling Bar
Levelling bar 7.5.1 General Instructions The levelling bar (16) can be bolted in two different working positions to the carrier (17). a) Grading position (see picture) b) Sliding position (connect screw (18) with hole (19)) In stony soil conditions the grading position should not be chosen to avoid overloading of the levelling bar. -
Page 24: Position Of The Harrow Sections
7.5.4 Position of the harrow sections The harrow section (24) can be bol- ted to the frame (11) in two different positions.i - Front position = use hole A - Rear position = see picture The recommended position de- pends on the position of the roller (10). -
Page 25: Rollers
Rollers 7.6.1 General Instructions There is a choice of tube bar roller RSW 540, packer rollers ZPW 500, Trapezring rollers TRW 500, Tra- pezpacker rollers TPW 500 and Trapez disc rollers TSW 500. RSW 540 ZPW 500 TRW 500 TPW 500 TSW 500 7.6.2 Pressure load on the roller During work the tractor hydraulic... -
Page 26: Scrapers For Rollers
7.6.3 Scrapers for rollers The trapeze rollers as well as the packer rollers are equipped with scrapers (28) or (AB). The scrapers of the trapeze ring rollers must not be adjusted. The scrapers of the packer rollers, the trapeze packer rollers and the trapeze disc rollers must be re-adjusted from time to time. -
Page 27: Coupling Parts
(10) and the coupling parts (32) for the Solitair will be scre- wed to the headstock (31). The folding Quarz 7 K cannot be used in combination with a fitted seed drill DKA, DKA-S or Saphir 7. -
Page 28: Three Point Linkage
THREE POINT LINKAGE General Instructions The Quarz compact combination is available with a mechanic or hy- draulic three point linkage or the hy- draulic lifting device for attaching an additional implement like seed drill. The distance between frame (41) and headstock (31) and the position of the hook (43) are multip- le adjustable. -
Page 29: Lift Limiting Device
9.3.1 Lift limiting device The lift height of the mounted imp- lement can be limited. The lift limi- ter consists of a switch valve (33) and a steering rod (34), which are fitted to the hydraulic ram (35) of the rear linkage. The steering rod operates the switch valve (33) during the lifting procedure and interrupts the oil... -
Page 30: 2Push Linkage Device For Three Point Linkage
9.3.2.2 Push linkage device for three point linkage When the Quarz is used in front as well as in the rear and that with a mounted seed drill, then the push linkage device for three point linka- ges is recommended. This push linkage device contains fitting plates (44), which will be fit- ted instead of the hook (43) to the... -
Page 31: Track Markers
10 TRACK MARKERS Depending on the working width and the equipment of the Quarz, vertical fol- ding track markers are available, which can be folded-in and -out either via a change over locking bar system (57) or a switch valve (UV) and the corres- ponding tractor spool vavle. - Page 32 Working position Transport position The track markers must be adjusted to the centre of the tractor track. An ad- justment of the track marker arms length or the angle of the track marker will be done via the clamping screw (51) and the clamp piece (58). After an adjustment the clamping screw must be tightened again.
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Page 33: Maintenance
11 MAINTENANCE The Quarz 7 compact combination requires a low effort of maintenance * The lubrication points of the folding device, the three point linkage and the pivot bearings of the track markes must be greased all 20 hours of use with an environmentally friendly high-quality grease. -
Page 34: Driving On Public Roads
If it is required to drive on public roads with the compact combination, fit war- ning boards and lighting equipment. With the folding Quarz 7 K the warning boards and the lighting equipment are standard. As option rear light carriers (order No. 95 1632 L) and warning boards with lighting equipment for the front and rear (order No. -
Page 35: Technical Data
Gamma-tines with share with drag tines Quarz 7/400 with Marathon-tines with duck-foot shares with Gamma-tines with share with drag tines 1.056 Quarz 7/400 K with Marathon-tines 1.255 with duck-foot shares 1.176 with Gamma-tines with share 1.214 with drag tines 1.405 Quarz 7/500 K with Marathon-tines 1.405... -
Page 36: Notes
15 NOISE, AIRBORNE SOUND The noise level of the LEMKEN Quarz 7 does not exceed 70 dB (A) during work. 16 PRODUCT REGISTRATION / GUARANTEE We would like to point out that the guarantee period starts, only when the completely filled-in and signed product registration has been returned to us.