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However, this brief instruction is not a substitute for thorough study of the operating instructions. These operating instructions will help to familiarise you with the LEMKEN GmbH & Co. KG device and the options available for using it.
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Remember that you should only use genuine LEMKEN spare parts. Reproduction parts have a negative influence on the function of the device, have a shorter ser- vice life and present risks and hazards that cannot be estimated by LEMKEN GmbH & Co. KG. They also increase the maintenance costs.
Contents CONTENTS Contents ........................... 3 General information ....................8 Liability ........................... 8 Guarantee ........................8 Copyright ........................9 Optional accessories ....................9 Symbols used in the Operating Instructions ............10 ...
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Contents Operation on public highways ................... 25 3.9.1 Lighting system and identification ................25 3.9.2 Requirements of the tractor ..................25 3.9.3 Axle loads ........................26 3.9.4 Check before departure ..................... 30 ...
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Contents Hydraulic system ......................43 6.7.1 Transport ........................43 6.7.2 Work assignment ....................... 43 6.7.3 Coupling and uncoupling ................... 43 Preparations on implement ..................44 Final assembly ......................44 ...
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11.8 Slotted hole for top link ....................76 Uncoupling the implement ..................77 Mounting a LEMKEN Solitair seed drill ..............79 13.1 Track markers ......................80 13.1.1 Adjusting the penetration depth ................80 ...
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Contents 15.3.3 Weekly check ......................89 15.4 Lubrication chart ......................90 15.5 Tightening torques ...................... 91 15.5.1 General information ....................91 15.5.2 Bolts and nuts made of steel .................. 91 15.5.3 Wheel bolts and wheel nuts ..................
Co. KG, in particular Section IX, shall apply. Liability. In line with the dimensions cited in these conditions the LEMKEN GmbH & Co. KG shall not be held liable for any personal or material damage, when such damage is caused by one or more of the following reasons: ...
Infringements will result in a claim for damages. Optional accessories LEMKEN implements may be equipped with various accessories. The operating instructions below describe both series components and optional accessories. Please note: These accessories will vary depending on the type of equipment.
Symbols used in the Operating Instructions SYMBOLS USED IN THE OPERATING INSTRUCTIONS Hazard classes The following symbols are used in the Operating Instructions for particularly im- portant information: DANGER Denotes an imminent hazard with high risk, which will result in death or severe physical injury, if not avoided.
Symbols used in the Operating Instructions Indication of passages The following symbols are used for particular passages in the operating instruc- tions: Indicates work steps Indicates enumerations...
Safety measures and precautions SAFETY MEASURES AND PRECAUTIONS General safety instructions for the operator are specified in the chapter entitled «Safety measures and precautions». At the start of some main chapters the safety instructions, which refer to all work to be carried out in this chapter, are listed to- gether.
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The implement must not be used immediately after self-propelled vehicle for slurry spreading, which exceeds the LEMKEN-specified output limits for tractors (cf. LEMKEN price list) and which are equipped with a three-point linkage, which is double-acting, does not exhibit any float position and ...
To protect the operator and the device, the device is equipped with special safety features in accordance with country specific requirements. Always keep all safety devices in working order. Heliodor 8 Lighting system with warning signs for front and rear...
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Safety measures and precautions Heliodor 8 K Lighting system with warning signs for front and rear Protective devices of the hollow discs Hydraulic fold-out lock Protective device of the toothed packer roller...
Safety measures and precautions Safety and warning signs 3.4.1 General information The implement features all equipment which ensures safe operation. If hazardous areas could not be completely secured with respect to operational safety, warning signs are affixed which indicate these re- sidual risks.
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Safety measures and precautions Do not remain in the operating and swivel area of the implement. Danger of crushing. Keep out of the folding area of the device. The front axle of the tractor must always be loaded with at least 20% of the trac- tor's curb weight.
Safety measures and precautions Special safety instructions Risk of injury due to non-observance of the currently valid occupational safety guidelines If the currently valid occupational safety guidelines are bypassed WARNING or safety equipment is rendered unusable when handling the de- vice, there is a risk of injury.
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Safety measures and precautions Risk of injury when freeing casualties When rescuing people trapped or injured by the device, there is a risk of additional serious injury to the casualty if the hydraulic con- nections were not connected according to their colour coding as described in the section entitled "Required hydraulic equipment".
The implement's hazardous area moves as the implement is op- erated! During implement operation, there must be nobody in front of the actual hazardous area, as the hazardous area moves with the im- plement. 3.6.1 Hazardous area during operation of the implement Heliodor 8...
Safety measures and precautions Residual risks Residual risks are particular hazards which occur when handling the device and which cannot be eliminated despite a design in accordance with safety require- ments. Residual risks are not usually obvious and may be the source of a potential injury or health hazard.
Safety measures and precautions Operation on public highways 3.9.1 Lighting system and identification A proper lighting system, identification and equipment must be on the device if it is to be transported on public roads. Further information can be requested from the appropriate authorities.
Safety measures and precautions 3.9.3 Axle loads Implements mounted to the front and rear three-point linkage must not result in the following being exceeded: permissible gross weight of tractor, permissible axle loads of tractor, the tractor's tyre load-carrying capacities. The tractor's front axle must always be loaded with at least 20 % of the tractor's curb weight.
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Safety measures and precautions Data from tractor operating instructions Take the following data from your tractor's operating instructions: Abbreviation Data Tractor kerb weight (kg) _______ kg Front axle load (kg) of empty tractor _______ kg Rear axle load (kg) of empty tractor _______ kg Data from implement operating instructions ...
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Safety measures and precautions Calculation of minimum ballasting value at front G for rear mounting im- V min plement x (c + d) – T x b + (0.2 x T x b) V min a + b Enter the calculated minimum ballasting value, as required at the front of the tractor, into the table.
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Safety measures and precautions Calculation of actual rear axle load T H tat H tat V tat Enter the value for the calculated actual rear axle load and the permissible rear axle load as given in the tractor's operating instructions into the table. Tyre load-carrying capacity ...
Safety measures and precautions 3.9.4 Check before departure Before driving with the implement raised, lock the control lever of the control unit; otherwise it may drop and the implement may be unintentionally lowered. Mount and check the transport equipment such as the lighting system, warning signs and protective devices.
Safety measures and precautions 3.10 Obligation of the operator Before switching on the device, read the operating instructions. Follow the safety instructions! Wear appropriate protective clothing when carrying out any work on the device. Protective clothing must be tight-fitting! ...
Safety measures and precautions 3.11 Operating the device safely 3.11.1 General information Before starting work, familiarise yourself with all equipment and actuating ele- ments as well as their functions. Do not operate the device until all protective devices have been attached and are in the safety position.
Safety measures and precautions In the wider operating range of the device there is a risk of injury, e.g. from ejected stones. Before actuating hydraulic equipment (such as flap devices), ensure that there is nobody in the flap area. Risk crushing and/or shearing by remote power op- erated parts.
Handing over the device HANDING OVER THE DEVICE As soon as the device is delivered, ensure that it corresponds with the order package. Also check the type and completeness of any supplied accessories. When the device is handed over, your dealer will explain how it works. ...
Drawbar L3/Z3 complies with category 3. Drawbar L3/Z4 complies with category 4N. The Heliodor 8 is available with an upper link pin category 2 or 3. The Heliodor 8 K is available with an upper link pin category 3. 5.2.2 Hollow Discs The implement consists of two rows of curved and notched hollow discs which are arranged separately on the frame via an intermediate frame.
Structure and function 5.2.5 Drawbar The height-adjustable drawbar can be mounted at two heights. This makes it pos- sible among other things to change the intake behaviour and lifting height of the implement. 5.2.6 Levelling tines The levelling tines lightly level the soil and any existing growth. 5.2.7 Rollers The rollers ensure reconsolidation and additional crumbling of the soil.
Preparation of the Tractor PREPARATION OF THE TRACTOR Tyres The pressure - especially in the rear tractor tyres - must be equal. In heavy condi- tions it may be necessary to add wheel weights and/or water ballast. (See manu- facturer’s instructions). Lift Rods Adjust lift rods to equal length.
For operation of the specific hydraulic equipment listed below, the tractor must be equipped with the following control units: Tractor/Implement Consumer Double acting control unit Colour Code Hydraulic folding* Levelling work tines Black * Heliodor 8 K only...
Preparation of the Tractor Three-point linkage Danger to life if three-point linkage category is too small If a drawbar or an upper link pin is used with a category that is too small, these components may be overloaded and break. As a re- sult, the implement may fall down and injure or kill people in the DANGER immediate vicinity.
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(1) and the up- per link pin (2) must be replaced with a suitable, authorised version. More information is available in the following table. Heliodor 8/200, -250 Heliodor 8/300, 350, 400 Heliodor 8 K Drawbar Category 2 Category 3N...
Preparation of the Tractor Hydraulic system 6.7.1 Transport Lowering the three-point linkage CAUTION The device may be damaged if the three-point linkage of the trac- tor is lowered due to an incorrect setting or operation. For transport always switch the hydraulic system of the tractor to "position control".
Preparations on implement PREPARATIONS ON IMPLEMENT Final assembly For transportation-specific reasons, the implement is not always delivered in a ful- ly-assembled condition. Use the implement only when the implement has been fully assembled and a functional check has been performed.
Attaching the implement ATTACHING THE IMPLEMENT Risk of injury when coupling the device WARNING There is a risk of body parts being crushed between the tractor and device The tractor must be secured against unintentionally rolling away. Never actuate the hydraulic system of the tractor if there are people between the tractor and device.
Attaching the implement Danger to life due to unsecured connection between lower link and drawbar If the connection between lower link and drawbar is not secured, the pintle of the drawbar may slip out. DANGER As a result, the implement may fall down and injure or kill people in the immediate vicinity.
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Attaching the implement Connect the hydraulic hoses to the trac- tor in accordance with the table in the section »Hydraulic equipment required, page Fehler! Textmarke nicht definiert.«. Connect the electrical cables to the trac- tor in accordance with the table in the section »Power sources required, page 39«.
Attaching the implement Heliodor 8 Fold the folding outer hollow discs in- wards. Heliodor 8 K Before folding the side sections, raise the implement completely. Fold the side sections. Fit the safety guard if the route to the field uses public roads.
Attaching the implement Upper control link Risk of injury from unsecured upper control link pin If the upper control link pin is not secured, it may slip out or get CAUTION lost. As a result, the implement may fall down or be damaged. ...
Driving on public highways DRIVING ON PUBLIC HIGHWAYS General information A proper lighting system, identification and equipment must be on the implement, if it is to be transported on public roads. The country-specific valid laws and regu- lations pertaining to driving on public roads must be observed. Preparation for driving on public roads Before commencing a journey on public roads, the following components and safety equipment must be checked to ensure they are working properly and can...
Driving on public highways Protective devices WARNING Risk of injury from hollow discs or tines Other road users could be injured by hollow discs or tines. Always attach the protective devices before driving on public roads. Risk of injury due to the weight of the protective device WARNING There is a risk of injuries to hands and feet when coupling and un- coupling protective devices.
Driving on public highways Before driving on public roads, cover the hollow discs (1) of the side sections with the protective devices (2). Fold side sections; "Retraction on page 55". Mount the flat steel bar (3) with the safe guards.
Driving on public highways Transport dimensions Danger due to implement being raised too high WARNING The height of the retracted implement may be too high for driving on public highways. This means there is an increased danger un- der bridges, driveways and high-voltage lines. ...
Retracting/extending the side sections RETRACTING/EXTENDING THE SIDE SECTIONS Risk of accident due to incorrect retraction of the side sections Incorrect retraction of the side sections will result in accidents if there are people in the slewing and folding area of the side section or if there are high-voltage lines in the slewing and folding area of DANGER the side sections.
Retracting/extending the side sections 10.1 Retraction Before retracting the side sections (1), lift out the device all the way. Retract the side sections (1) of the im- plement. This is done by operating the control unit in the retract position (1st pressure position). The side sections are retracted through the folding cylinder (2) up to the end position.
Retracting/extending the side sections 10.2 Extending Risk of accident due to incorrect extension of the side sec- tions Incorrect extension of the side sections will result in accidents if there are people in the hazardous areas of the side section or if there are high-voltage lines in the slewing and folding area of the side sections.
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Retracting/extending the side sections Remove the protective equipment. Before extending the side sections (1), lift out the implement all the way. Release the control unit of the tractor for the folding cylinders (2). Then switch the control unit to the retract position (1st pressure position) and then quickly to the extend position (2nd pres- sure position).
Risk of accident due to outer hollow discs that are not re- tracted The Heliodor 8/350 and 8/400 are wider than 3 m and must not be DANGER transported on public roads, even if the outer hollow discs have been retracted.
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Retracting/extending the side sections The outer hollow discs (1) must be retract- ed as follows when transporting on public roads: Lift the implement out by around 20 cm. Release and remove the locking pin (2). Now retract the relevant outer hollow disc (1) manually.
Retracting/extending the side sections 10.4 Extending the outer hollow discs The outer hollow discs (1) must be extend- ed as follows for work: Release the locking pin (2). Pull it out of the bore (3). Now extend the corresponding outer hol- low disc.
Operation OPERATION Read and follow the information in the section entitled "Safety and protection measures". CAUTION The implement may only be used, maintained and repaired by people who are familiar with it and who are aware of the haz- ards involved.
Operation 11.1 Working depth Risk of accident from freely rotating rollers Particularly when adjusting the working depth, climbing onto freely DANGER rotating rollers brings a risk of crushing and pinching limbs be- tween the freely rotating rollers and fixed parts of the implement. Adjusting work may only be performed by accordingly instructed personnel.
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Operation The implement's working depth can be ad- justed from 3 cm to 10 cm. It is adjusted using guide pins. Slightly lift the implement above the trac- tor's three-point linkage. Release the lower guide pins (1) by re- moving the linch pins.
Operation 11.2 Lateral draw The front and rear oblique positioned hol- low discs create opposite lateral forces, which are compensated. If there is still lat- eral draw noticeable, it can be eliminated as follows: Lateral draw to the right ...
Operation 11.3 Edge limiters Risk of unsecured parts CAUTION If the edge limiter is not secured during adjustment, it slides downwards. This can lead to crushing of the hands or to foot inju- ries. The edge limiter should always be fixed in place so that it cannot slip downwards.
The rollers control the implement at the working depth. Irrespective of the roll- er type used, the soil is more or less recompacted or more or less crumbled. Heliodor 8 Heliodor 8 K Roller type 200 250 300 350 400 400 500 600...
Operation 11.4.2 Lowering depth of the rollers Risk of accident from freely rotating rollers Particularly when adjusting the working depth, climbing onto freely DANGER rotating rollers brings a risk of crushing and pinching limbs be- tween the freely rotating rollers and fixed parts of the implement. Adjusting work may only be performed by accordingly instructed personnel.
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Operation 11.4.3 Blade rollers CAUTION Loss of components If the guide pins are not secured, they can fall out due to vibra- tions during operation. The guide pins must always be secured by split rings. Working depth of blades The working depth of the blades (6) is ad- justed using the guide pins (3) as follows: ...
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Operation Movement of blades The upward movement of the blades (6) is limited using the guide pins (5). If neces- sary, slight movement upwards can be permitted. Position of blades The blades are generally screwed onto the blade frame (7) in the front position. In case of wear, the blades (6) can be moved backwards.
Operation 11.4.4 Pressure load on rollers - penetration characteristic The pressure load on the rollers is determined by the position of the upper link and the mounting position of the drawbar. The hydraulic unit of the three-point linkage on the tractor must be switched to the float position.
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Operation The lower the upper link is mounted on the implement's three-point tower, the greater the pressure load on the rollers – resulting in excellent penetration charac- teristic. The higher the upper link is mounted on the implement's three-point tower, the lower the pressure load on the rollers –...
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Operation Top link mounting position Risk of injury due to unsecured top link pins If the top link pin is not secured, it may slip out and go astray. CAUTION As a result the implement may drop and be damaged, and people in the immediate vicinity may be injured.
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Operation Drawbar mounting position The mounting position of the drawbar (1) with unhitched implement can be changed as follows: Remove the nuts (3) on the bolts (4) of the two locking pieces (5). Pull the drawbar (1) as far as the middle out of the bores of the rail plates (6).
Operation Push the locking pieces (5) onto the drawbar (1). Ensure that the side with the support surface (7) is facing the rail plate (6). Push the drawbar (1) through the bores until the two ends of the drawbar (1) on the left and right are the same distance from the rail plates (6).
Operation 11.6 Turning at the headland DANGER Risk of damage to components If the implement is not fully raised, there is a danger that compo- nents may be damaged during an improper turn at the headland. Before turning at the headland the implement must be completely raised before turning-in to avoid any damage to the implement.
Operation 11.8 Slotted hole for top link If the implement is swinging during work or uncontrolled swinging occurs, either a deeper working depth must be chosen or it must be worked with a higher working speed. If this is unsuccessfull, the top link must be connected to the slotted hole (1).
Before extending the side sections, lift out the device all the way. Completely extend the implement. Heliodor 8 and – 8 K Lower the implement before uncoupling. To depressurise the hydraulic hoses, move the actuation levers for the control units to the "float position".
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Uncoupling the implement the protective caps. Carefully drive the tractor away from the implement.
Mounting a LEMKEN Solitair seed drill MOUNTING A LEMKEN SOLITAIR SEED DRILL The rigid implement is available with cou- pling elements for mounting a Solitair seed drill. To mount the Solitair seed drill to the im- plement, proceed as follows: ...
Mounting a LEMKEN Solitair seed drill 13.1 Track markers CAUTION Before operating the track markers, always make sure that no persons are present in the danger zone. 13.1.1 Adjusting the penetration depth For a more precise access run when com-...
Mounting a LEMKEN Solitair seed drill Distance from centre of seed drill to Distance from outer seeding Heliodor 8 track groove coulter 8/300 300 cm 150 cm + ½ row distance 8/350 350 cm 175 cm + ½ row distance...
Mounting a LEMKEN Solitair seed drill The track markers are safeguarded against overloading by a shear bolt (8). 13.2 Wheelmark eradicator Wheelmark eradicators (1) can be mounted on the carrier (2). The wheelmark eradicators can be relocated at the side and their depth adjusted.
Mounting a LEMKEN Solitair seed drill 13.2.2 Adjusting the working depth The wheelmark eradicators are set to ap- prox. 5 cm deeper than the bout of the tractor. Adjust the working depth of the wheelmark eradicator as follows: Raise the implement to relieve the load- ing on the wheelmark eradicator (1).
Switching off the device SWITCHING OFF THE DEVICE 14.1 Shutting down the device in an emergency In an emergency shut down the device via the tractor. Switch the tractor engine off. Remove the ignition key. Damage caused by improper storage of the device If incorrectly or improperly stored, the device may be damaged, CAUTION e.g.
Maintenance and repairs MAINTENANCE AND REPAIRS 15.1 Special safety instructions 15.1.1 General Risk of injury when carrying out maintenance and repair work There is always the risk of injury when carrying out maintenance and repair work. WARNING Use suitable tools, suitable climbing aids, platforms and support elements.
Maintenance and repairs 15.1.4 Immobilise the implement for maintenance and repairs Risk of accidents when tractor starts up Injuries may occur if the tractor starts moving during maintenance and repair work. Switch off the tractor engine before carrying out any work on the WARNING implement.
Maintenance and repairs 15.1.7 Working under the raised device Risk of accident due to lowering and extending of compo- nents and devices It is extremely dangerous to work under raised or next to retracted WARNING components and devices. Always secure the tractor to prevent it from rolling away. Re- move the ignition key and secure the tractor to prevent it from being started up by unauthorised persons.
Maintenance and repairs Risk of accident due to tool slipping off If applying a large force, e.g. when loosening bolts, the tool may WARNING slip off. This may result in hand injuries on sharp-edged parts. Avoid applying a large force by using suitable auxiliary equip- ment (e.g.
Replace damaged or defective hydraulic hoses im- mediately. The hydraulic hoses must be replaced 6 years after the date of manufacture at the latest. Only used hydraulic hoses approved by Lemken. Check that all safety equipment is functioning Safety equipment properly.
Lubricating nipple Flap hinges (a) Hydraulic cylinder bolts (b) Pendulum bearing (c) (Heliodor 8/500 K and 8/600 K only) Miscellaneous Greasing of guide pins Greasing of piston rods using acid-free grease Greasing the surfaces of hollow discs, rimmed...
Maintenance and repairs 15.5 Tightening torques 15.5.1 General information Once loosened, secure self-locking nuts against self-loosening by exchanging the nuts with new self-locking nuts. using safety washers. using thread-locking compounds, such as Loctite. The following tightening torques refer to screw threaded fittings not specifically mentioned in these operating instructions.
Maintenance and repairs 15.5.3 Wheel bolts and wheel nuts Diameter / thread [Nm] M18 x 1,5 M20 x 1,5 M22 x 1,5 15.6 Checking connections to the tractor 15.6.1 Hydraulic connections Risk of accident due to spraying hydraulic fluid Fluid (hydraulic oil) escaping under high pressure can penetrate WARNING the skin and cause severe injuries.
Maintenance and repairs 15.7 Scrapers 15.7.1 Scrapers on toothed packer roller The scraper (1) can be adjusted using ad- justing nuts (2). Loosen the setting nut (2). Adjust the distance between the relevant scraper (1) and the roller casing (3) in accordance with the following table.
Maintenance and repairs 15.7.2 Scrapers on rubber ring roller The scrapers (1) on the rubber ring rollers (2) have slots to allow adjustment. Release the self-locking nut (3). Adjust the relevant scraper on the roller so that it has a clearance of between 8 and 12 mm to the rings.
Maintenance and repairs 15.7.4 Trapezoidal packer roller scrapers The trapezoidal packer roller is fitted with scrapers (1) whose distance from the roller casing (4) can be adjusted with eccentric nuts (2). Undo the bolt (3) of the eccentric nut (2) using a 19 mm spanner.
Maintenance and repairs 15.7.5 Flex ring roller scrapers The scrapers (1) on the flex ring roller (2) must be replaced when worn down to a thickness of 5 mm so as to prevent the re- maining piece from being lost and subse- quent damage from being incurred.
Technical Data TECHNICAL DATA Heliodor 8/200 8/250 8/300 8/350 8/400 8/400 K 8/500 K 8/600 K 1041 1225 1409 1620 2320 2485 2905 Approx. weight [kg] Approx. length [cm]* Approx. transport width [cm] Approx. working width [cm] Approx. centre of gravi- ty distance [cm] Up to KW (HP) (100)
Identification plate IDENTIFICATION PLATE Heliodor 8 The identification plate (1) is located on the front side on the carrier. Heliodor 8 K The identification plate (1) is located on the front of the centre frame.
Noise, Airborne Sound NOISE, AIRBORNE SOUND The noise level of the implement does not exceed 70 dB (A) during work. NOTES As the version of equipment is depending from the order, the equipment of your implement and its description concerned may deviate in some cases. To ensure a continuously updating of the technical features, we reserve the right to modify the design, equipment and technique.
In accordance with EG Directive for Machines 2006/42/EG Lemken GmbH & Co. KG Weseler Strasse 5 D-46519 Alpen, Germany hereby declare that the implement described below Heliodor 8 / 8 K Compact Disc Harrows ___ ___ ___ ___ ___ ___ Model Serial number in the plant shipped equipment scope, complies with the pertinent regulations of EU Directive for Machines 2006/42/EG.