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TMG -ST4061V Product Manual

40' x 60' peak ceiling storage shelter
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WARNINGS-SAFE USAGE
► www.tmgindustrial.com
0/22
TOLL FREE:1-877-761-2819

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Summary of Contents for TMG TMG-ST4061V

  • Page 1 WARNINGS-SAFE USAGE ► www.tmgindustrial.com 0/22 TOLL FREE:1-877-761-2819...

  • Page 2: Main Specifications

    MAIN SPECIFICATIONS:  Overall assembled size : W12 x L18 x H6.7(m) / 39.4 x 59.1 x 22(ft) Front and back roll up door : W4.08 x H4.87(m) / 13.4 x 16(ft)  CONCRETE FOUNDATION SIZE SEE BELOW FIGURE.  The layout of foundation(one).
  • Page 3 The layout of foundation(two).  Note: the ground anchor is installed on the cement block. ► www.tmgindustrial.com 2/22 TOLL FREE:1-877-761-2819...

  • Page 4: Prior To Assembly

    Baseplate layout.  PRIOR TO ASSEMBLY Please read the instructions carefully before installation. It is important to follow your local safety regulations and industry standards during installation. Regulations may include but are not limited to:  Safety helmets, protective eyewear, and clothing Safety harnesses for all elevated workers ...
  • Page 5 FRAME STRUCTURE DIAGRAM. ► www.tmgindustrial.com 4/22 TOLL FREE:1-877-761-2819...
  • Page 6 TMG-ST4061V PART LIST PARTS GRAPHICAL DESCRIPTION LENGTH CODE Peak arch tube φ58x1935mm Upper rafter tube φ58x2672mm (middle truss) Upper rafter tube φ58x2672mm (front and rear trusses) Sidewall tube φ58x3100mm (middle truss) Sidewall tube φ58x3100mm (front and rear trusses) Lower rafter tube φ58x2067mm...
  • Page 7 Door frame centre upper tube φ58x2060mm (front and rear trusses) Rope pulley 30x35x130mm Rope pulley 30x35x80mm Front and rear door crossing beam φ58x2089mm (right) Front and rear door crossing φ58x2037mm beam(right) Door center vertical supporting rod φ42x1143mm for cross beam Front and rear door upper crossing tubes φ42x1760mm...

  • Page 8: Installation Steps

    Steel tension cables W30xL800mm (for #7A and front and rear arches) Water plug φ30mm Braided rope φ8x300m bundle Expansion bolt (not included) φ16x150mm φ32x1993mm Door dropping tube φ32x2200mm groups Top cover tension tube φ32x1993mm (for both bottom sides) Top cover tension tube φ32x700mm (for both bottom sides) Top cover...
  • Page 9 Base plates: all base plates must be bolted firmly with expansion bolts #25. It is concrete expansion bolt φ16.  Base plate installation is as below and all base plates are required to install and tie firmed on this step. ...
  • Page 10 STEP 2 : ASSEMBLE ALL TRUSSES.  The building includes 16 trusses : (1) Front truss (1st truss), (1) rear truss (16rd truss), and (14) middle trusses. The front and rear trusses are installed with the fabric panel (#29). Both front and rear truss include the following parts. Connect all tubes with bolt (#19). ...
  • Page 11 The (14) middle trusses include the following parts. Connect all tubes with bolt (#19).  PART PART 1x14 2x14 2x14 12x14 2x14 2x14 2x14 2x14 1x14 ► www.tmgindustrial.com 10/22 TOLL FREE:1-877-761-2819...
  • Page 12 Wrap (# 32) around the sharp points of the seam to avoid friction between the fabric and the interface.  PART ► www.tmgindustrial.com 11/22 TOLL FREE:1-877-761-2819...
  • Page 13 STEP 3 : PUT UP THE FRONT (1 ) TRUSS.  Use of a crane or forklift is recommended, otherwise a team can use ropes to lift the trusses, but you have to make sure it is safe, and have enough manpower. We recommend 3 to 5 people to pull the truss up from different directions.
  • Page 14 STEP 4 : PUT UP THE REST TRUSSES.  Refer to Step 3 to put up the rest trusses, connect all 7 purlins (#5) with bolt (#18) and secure all bolts firmly on each span before going to next truss, include the following parts . PART PART 7x15...
  • Page 15 STEP 5 : TENSION CABLE INSTALLATION.  Tension cable installation : All cables are diagonally installed on each side of the interval, total 30 cables. PART 30x2 15x2 ► www.tmgindustrial.com 14/22 TOLL FREE:1-877-761-2819...
  • Page 16 STEP 6 : INSTALL THE REMAINING PARTS ON THE FRONT AND REAR TRUSS. PART PART 18x2 ► www.tmgindustrial.com 15/22 TOLL FREE:1-877-761-2819...
  • Page 17 STEP 7 : INSTALL FRONT AND REAR COVER PANEL.  The door cover must be zipped. Use rope (#24) to lift up the front cover (#29) from the center grommet and tie it firm to the truss tube and spread toward both sides through each grommet along the tube. Insert the dropping tube (#14) into the bottom groove pocket on the door cover.
  • Page 18 The rope coming out from pulley (#11B) must go through the upper wheel of pully (#11A), then pull both ropes  together slowly and start to lift the door cover.  Tie both ropes to the corner base plate. Now the door cover is up. When you drop down the door cover, do not let go too quick, otherwise it might get stuck and damage the fabric.
  • Page 19 STEP 8 : INSTALL THE TOP COVER. Do not install the cover during windy weather! Unpack the top cover and place it along one of the long sides of the structure.  Use 3 to 5 ropes to top cover (#28) pull the cover over the top of the structure, 2 or 3 people standing inside on ...
  • Page 20 STEP 9 : STRETCH AND TIGHTEN TOP COVER.  The roof cover must be stretched and tied to the front and rear truss by rope going through the flap grommets on the cover. Start from the top center and go toward both side on each end. Add or cut the rope as needed. Pull and stretch the cover enough only to take wrinkles out.
  • Page 21 STEP 10 : TENSION THE COVER ON THE STRUCTURE FROM BOTH SIDES.  Insert tension tubes (#27) slowly into the bottom groove pocket on both long sides. Add the water plug (#23) on the first tension tube to avoid tearing the fabric and add one to the end of last tube (#27A) as well. Repeat the same step for the other side.
  • Page 22 STEP 11 : INSTALL RATCHET STRAPS.  Stretch and adjust the cover from left and right, back and forth, to make sure it is square and centered. Cut the groove pocket where it aligns with ratchet (#7A), and use strap (#22) to pull tension tube (#27) toward the ratchet and secure it.

  • Page 23: After The Installation

    AFTER THE INSTALLATION Walk around and inspect the shelter periodically to make sure all components are still firmly secured and the whole shelter is well supported. Check all bolts and nuts as well as all connection points to make sure they are all in good position.

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