Precor Discovery DPL601 Assembly Manual

Discovery® Plate-Loaded Series
DPL601 Angled Leg Press | Assembly Guide
Assembly Requirements
Precor recommends at least three people for this installation. DO NOT
attempt assembly by yourself.
When assembling the equipment, we recommend you:
• Follow the assembly instructions in order.
• Unpack the box(es) and assemble the equipment close to where you plan
to use it.
• Locate the equipment at least 40 inches (1 meter) away from walls or fur-
niture on either side of the equipment, and 40 inches (1 meter) away from
objects behind or in front of the equipment.
• Assemble the equipment on a solid, flat surface so it remains level and
stable.
• Do not fully tighten fasteners until instructed to do so.
• DO NOT move equipment without assistance.
Required Tools
• Torque wrench with torque range to at least 150 ft-lb (206 N-m) and fits
the following hex bits: 6, 8, and 10 mm
• Socket wrench sets, metric and standard, plus extensions
• Open-end wrench sets, metric and standard
• Hex wrench sets, metric and standard, plus extensions
• Philips screwdriver
Dimensions W = 1448 mm/57.1 inches; H = 1429 mm/56.3 inches; L = 2436 mm/96 inches
Net Weight = 595 lbs/269.9 kg Max load weight = 1080 lbs/490 kg
Frame Components
Foot frame, right
1 1
Foot frame, left
2 2
Cross frame
3 3
Rear frame
4 4
Main frame (240 lb/109 kg)
5 5
Carriage assembly
6 6
Back pad frame
7 7
Frame Assembly
1. Attach foot frames to cross frame
Attach the left and right foot frames to the cross frame
1 1 2 2
8 M12 x 35 mm socket head cap screws (SHCS)
20 20
8 13 mm flat washers
27 27
NOTE Hand-tighten only.
2. Attach foot frames to rear frame
Attach the left 1 1 and right 2 2 foot frames to the rear frame
4 M12 x 35 mm SHCS
20 20
4 13 mm flat washers
27 27
NOTE Hand-tighten only.
©2022 Precor Incorporated | Discovery Plate-Loaded Series
Hardware Kit
Name Qty
8 8
Instructional placard
9 9
Back pad
10 10 Seat pad
11 11 Head pad
Pivot shaft
12 12
13 13 Weight horn
14 14 Weight horn end cover
15 15
Weight horn bumper
using:
3 3
using:
4 4
Name
16 16
1 Weight storage bar
1 17 17 Weight storage bar bumper
18 18
1 End cap
19 19
1 Hole plug
1 20 20 M12 x 35 mm SHCS
21 21
4 M12 x 175 mm SHCS
22 22
4 M12 x 70 mm FHCS
4 23 23 M8 x 15 mm BHCS
3. Attach main frame to rear and cross frames
WARNING The main frame weighs 240 lbs/109 kg. Ensure all three people have it
properly supported before assembly.
Attach the main frame
10 20 20 M12 x 35 mm SHCS
10 13 mm flat washers
27 27
NOTE Hand-tighten all frame hardware.
Add end caps and secure with:
18 18
4 Cross-recessed pan head screws
29 29
NOTE After attaching, remove the three protective labels on the left and
right foot frames and the cross frame.
29 29
DPL601 Angled Leg Press | Assembly Guide | P/N CW39174-113 B ENU | July 2022
Qty Name
24 24
4 Set screw M8
25 25
4 M12 x 32 mm hex head screw
26 26
2 Flat washer 9 mm
27 27
4 Flat washer 13 mm
28 28
24 Nylon lock nut M12
29 29
2 Cross recessed pan head screw
1 30 30 M12 x 60 mm SCHS
1
to the rear frame and cross frame
5 5 4 4
Qty
4
10
11
34
2
4
6
using:
3 3