Precor DSL 505 Service Bulletin

DSL 505 Rear Delt / Pec Fly Cable Repair

Applies to

DSL 505 Rear Delt / Pec Fly built prior to 5/16/2017

Issue/Symptoms

On some machines using the 1/8" diameter lift cables, the cam cables may twist and jam not allowing the arms to
properly lift and lower the weight stack.

Resolution

On machines using the 1/8" lift cables that exhibit this issue, replace the existing 1/8" cables with larger 3/16" diameter
cables.

Tools required

•
Torque wrench with minimum 150 ft-lb torque fitted to 5/32-inch & 3/8-inch hex key bit sockets.
• #2 Phillips and Flat Blade screw drivers
•
Socket wrench with 3/4-inch socket
•
Adjustable wrench 0-1.5"
•
3/4-inch open-end wrench
•
5/32 inch and 3/8 inch hex key wrenches

Parts required

ID QTY Part Number
1 PPP00000CW38299101
1 PPP000CWCLNN172000
Note: 1) only replace cables on machines exhibiting this issue.

Procedure

Review entire procedure before starting.
Important: Take note of the upper cam and stack cable routing before beginning the removal procedure
(recommend taking pictures before cable removal).

Removal Procedure

1. Remove the stack shroud covers, see steps 1 thru 5 in the
2. Remove all pulley covers using a #2 Phillips screw driver. Retain pulley covers and fasteners for installation.

Upper Cam Cable Removal

3. Disconnect the stack cable from the floating pulley bracket by removing
the stack Cable bolt using an adjustable wrench and 3/4" wrench. Retain
fasteners for installation.
Contact Precor Customer Support at support@precor.com or 800.786.8404 with any questions.
©2017 Precor Incorporated, Unauthorized reproduction and distribution prohibited by law.
CW38299-101 ASSY,CABLE,STK-SROD,119.88,DSRDPF
CWCLNN172-000 ASSY, CABLE, UPPER, PEC FLY/REAR DELT
Shroud Assembly Guide
SERVICE BULLETIN
SB.DSL.20170507 rev02
Description
(1)
(1)
(PN CW39990-101).
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