Precor Discovery Series Assembly Manual

Discovery® Plate-Loaded Series
DPL603 Hack Squat| Assembly Guide
Assembly Requirements
Precor recommends at least three people for this installation. DO NOT
attempt assembly by yourself.
When assembling the equipment, we recommend you:
• Follow the assembly instructions in order.
• Unpack the box(es) and assemble the equipment close to where you plan
to use it.
• Locate the equipment at least 40 inches (1 meter) away from walls or
furniture on either side of the equipment, and 40 inches (1 meter) away
from objects behind or in front of the equipment.
• Assemble the equipment on a solid, flat surface so it remains level and
stable.
• Do not fully tighten fasteners until instructed to do so.
• DO NOT move equipment without assistance.
Required Tools
• Torque wrench with torque range to at least 150 ft-lb (206 N-m) and fits
the following hex bits: 6, 8, and 10 mm
• Socket wrench sets, metric and standard, plus extensions
• Open-end wrench sets, metric and standard
• Hex wrench sets, metric and standard, plus extensions
• Philips screwdriver
Dimensions W = 1615 mm/63.6 inches; H = 1480 mm/58.3 inches; L = 2090 mm/63.6 inches
Net Weight = 485.1 lbs/220 kg Max load weight = 720 lbs/326.6 kg
Frame Components Hardware Kit
Ground frame, left
1 1
Ground frame, right
2 2
Rear frame
3 3
Main frame
4 4
Foot plate
5 5
Frame Assembly
1. Attach ground frames to rear frame
Attach the left 1 1 and right 2 2 ground frames to the rear frame
4 18 18 M12 x 25 mm socket head cap screws (SHCS)
4 13 mm flat washers
24 24
NOTE Hand-tighten only.
2. Attach foot plate to ground frames
Attach the foot plate to the left
5 5 1 1
4 24 24 13 mm flat washers
4 M12 nylon lock nuts
25 25
NOTE Hand-tighten only.
©2022 Precor Incorporated | Discovery Plate-Loaded Series
Name
6 6 Adjustable handle
7 7
Handles
8 8
Instructional placard
9 9
Weight horn
10 10
Weight storage bar
11 11
Weight storage bar bumper
12 12
Weight horn bar bumper
13 13
End cap
3 3 using:
and right ground frames using:
2 2
Qty Name
1 14 14 Back pad
15 15
2 Lumbar pad
16 16
1 M8 x 15 mm BHCS
2 17 17 M10 x 25 mm SHCS
18 18
4 M12 x 25 mm SHCS
19 19
4 Hex head screw 5/16-in. x 1.25-in.
20 20
2 M10 hex head screw with dog point
21 21
2 Set screw M8
3. Attach main frame to rear and ground frames
WARNING The main frame weighs over 200 lbs/90 kg. Ensure all three people
have it properly supported before assembly. Carefully walk main frame over
ground frames and rear frame.
Attach the main frame
6 M12 x 25 mm SHCS
18 18
6 13 mm flat washers
24 24
IMPORTANT Torque M12 frame fasteners to 90 N-m (66.48 ft-lb). Torque the
foot plate fasteners to 75 N-m (55.32 ft-lb).
Qty Name
22 22
1 Flat washer 9 mm
23 23
2 Flat washer 11 mm
24 24
1 Flat washer 13 mm
8 25 25 Nylon lock nut M12
26 26
15 Cross recessed pan head screw
8
4
4
to the rear frame and ground frames
4 4 3 3
DPL603 Hack Squat | Assembly Guide | P/N CW39175-112C ENU | July 2022
Qty
9
8
19
4
4
using:
1 1 2 2