GeKaMac PoWer Plus+ Series Manual Instruction
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Summary of Contents for GeKaMac PoWer Plus+ Series
- Page 2 This machine is for internal use only. It complies with the WEEE Directive. This machine has been designed in accordance with the EN 60974-1 and EN 60974-10 standards. The machine is safe when installation, operation, and maintenance are performed in accordance with the user manual and regulations.
- Page 3 AT UYGUNLUK BEYANI EU DECLARATION OF CONFORMITY Bu uygunluk beyanı yalnızca imalatçının sorumluluğu altında düzenlenir. This declaration of conformity is issued under the sole responsibility of the manufacturer İstanbul, Turkey, 08.03.2024 İmalatçı / Manufacturer GEDİK KAYNAK SANAYİ ve TİCARET A.Ş. Ankara Cad.
- Page 4 Use the machine in a way that is in accordance with the fundamentals that are mentioned in the user’s guide of the machine. • Refer to the nearest GEDIK WELDING authorized service or the service center of GEDIK WELDING when a problem comes up. Thank you for prefering one of GeKaMac ® products. GeKaMac ®...
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Page 5: Table Of Contents
14. Welding Parameters ............................. 13 15. Machine Maintenance ............................13 16. Troubleshooting ..............................14 17. Electrical Principle Drawing ..........................16 18. Warranty Conditions ............................17 19. Warranty Document ............................. 18 GeKaMac ® PoWer Plus+TIG 400 DC Welding Machine User’s Guide, 2016... -
Page 6: Safety Rules
Don’t do welding near hydrolic lines. Always keep a fire extinguisher on hand. GeKaMac ® PoWer Plus+TIG 400 DC Welding Machine User’s Guide, 2016... -
Page 7: Electricity And Magnetism
• Inlet and outlet cables, telephone cables and control cables that are found in the work area of the machine. • Radio and/or television transmitters and receivers, GeKaMac ® PoWer Plus+TIG 400 DC Welding Machine User’s Guide, 2016... -
Page 8: General Information And Warnings
Acceptable environmental temperature range during work is between -10 °C and +40 °C. • Acceptable relative humidity rate is 95% at 20 °C. • Manufacturing company reserves the right to change the technical properties without prior notice. GeKaMac ® PoWer Plus+TIG 400 DC Welding Machine User’s Guide, 2016... -
Page 9: Advantages And General Properties Of Power Plus+Arc 400
PoWer Plus+MMA 400（discrete） is widely used in Petroleum, chemical, mechanical, shipbuilding, architecture, boiler, pressure container, war industry and installation and so on. MMA——Manual Metal Arc welding; PWM——Pulse Width Modulation; IGBT——Insulated Gate Bipolar Transistor GeKaMac ® PoWer Plus+TIG 400 DC Welding Machine User’s Guide, 2016... -
Page 10: Working Principle Of Power Plus+Arc 400
Medium Medium Three-phases AC Rectify Inverter frequency frequency Hall device 380V,50HZ transformer rectify Current positive- feedback control ≤ 600�� = 20 + 0.04 I > 600�� = 44�� GeKaMac ® PoWer Plus+TIG 400 DC Welding Machine User’s Guide, 2016... -
Page 11: Technical Information
At this time, the machine should be relaxed for 15 minutes to cool the fan. When operating the machine again, the welding output current or the duty cycle should be reduced. GeKaMac ® PoWer Plus+TIG 400 DC Welding Machine User’s Guide, 2016... -
Page 12: Connection To The Mains Supply
Set the voltage stabilization device in the front of power cable input. Power input Distrubutor Power switch Live wire Earth wire Power 3～380V cable Rear panel Live wire Power cable input Earth wire GeKaMac ® PoWer Plus+TIG 400 DC Welding Machine User’s Guide, 2016... -
Page 13: Layout For Front & Rear Panel
7. LIFT TIG 8. Hot start adjustment 9. Arc force adjustment 10. Output joint: Negative polarity output 11. Output joint: Positive polarity output 12. Main switch 13. Mains cable GeKaMac ® PoWer Plus+TIG 400 DC Welding Machine User’s Guide, 2016... -
Page 14: Hot Start Adjustment
Increase the arc force: Easy to striking arc Increase spatter Good root meltability In welding thin plate, increase the dangers of penetration. < > Adjustment of hot start GeKaMac ® PoWer Plus+TIG 400 DC Welding Machine User’s Guide, 2016... -
Page 15: Welding Operation
The operator can choose the manipulation of electrode based on welding joint shape, welding position, electrode spec, welding current and operation skill, etc. GeKaMac ® PoWer Plus+TIG 400 DC Welding Machine User’s Guide, 2016... -
Page 16: Welding Parameters
Observe that Whether the current output cable is damaged. If it is damaged, it should be wrapped up, insulated or changed. GeKaMac ® PoWer Plus+TIG 400 DC Welding Machine User’s Guide, 2016... -
Page 17: Troubleshooting
Improve the operation skill of welders The welder’s operation skill is lower Choosing the proper welding current & Over current speed Undercut Arc length is too long The arc can’t be drawn too long GeKaMac ® PoWer Plus+TIG 400 DC Welding Machine User’s Guide, 2016... - Page 18 At Hot crack Adjust the structure of welding material. the same time, with the effect of welding stress, the hot crack is formed. Adopt the basic electrode. GeKaMac ® PoWer Plus+TIG 400 DC Welding Machine User’s Guide, 2016...
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Page 19: Electrical Principle Drawing
17. ELECTRICAL PRINCIBLE DRAWING GeKaMac ® PoWer Plus+TIG 400 DC Welding Machine User’s Guide, 2016... -
Page 20: Warranty Conditions
7. Ministry of Science Industry and Technology, The Protection of the Consumer and Competition General Directorate can be refered to whenever a problem concerning the warranty document comes up. 8. Earth clamp and electrode holder kits are not under warranty. GeKaMac ® PoWer Plus+TIG 400 DC Welding Machine User’s Guide, 2016... - Page 22 S.021RM.361-TR POWER PLUS ARC 400 Item code SAP KODU Description Unit QTY 8.253RM.003-B 6064200067 handle 8.301RM.358-A Cover 8.051RM.358 Right side cover 8.050RM.358 Left side cover W.496RM.286-D 6064000072 Wide voltage EMC board W.496RM.409-C 6064000131 Capacitor board W.496RM.374-C 6064000076 Power Driver Board 8.713RM.139 Insulation board 7.505.512...
- Page 23 8.062RM.358-A Circuit board installation board 7.505.122 Protective coil 41-1 2121A000010 Copper aluminum composite sheet PCS 41-2 7.108.052 Solder pad 41-3 7.401.079 6064100057 Fast recovery diode 41-4 8.423RM.065 MUR radiator 41-5 8.713RM.039 6064200078 Insulation sleeve 41-6 8.713RM.042 6064100088 Insulation sleeve 41-7 8.713RM.046 Insulating cap 41-8...
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Page 24: Warranty Document
GeKaMac ® Gedik Welding Machines Warranty Document MACHINE INFORMATION Brand : GeKaMac ® Model : …………………………………………………………..........Serial Number : ………………………………………………..........CUSTOMER INFORMATION Company Name : ……………………………………………….......... Authorized Person : …………………………………………….......... Telephone : ……………………………………………………..........Company Address : …………………………………………..........City/Country…………………………..………………………........E-Mail :……………… @……………………….............. - Page 25 GeKaMac ® Gedik Welding Machines Warranty Document MACHINE INFORMATION Brand : GeKaMac ® Model : …………………………………………………………..........Serial Number : ………………………………………………..........CUSTOMER INFORMATION Company Name : ……………………………………………….......... Authorized Person : …………………………………………….......... Telephone : ……………………………………………………..........Company Address : …………………………………………..........City/Country…………………………..………………………........E-Mail :……………… @………………………..............
- Page 26 Contact Details: T: +86 21 31295500 | F: +86 21 51919711 Importer: Gedik Kaynak San ve Tic A.Ş Company Adress: Ankara Cad No: 306 Seyhli 34906 Pendik, Istanbul TURKEY Contact Details: +90 216 3785000 GeKaMac ® PoWer Plus+TIG 400 DC Welding Machine User’s Guide, 2016...
- Page 27 GeKaMac ® PoWer Plus+TIG 400 DC Welding Machine User’s Guide, 2016...
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