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Summary of Contents for GeKaMac PoWer TIG 3200 DC Pulse
- Page 1 GeKaMac® PoWer TIG 3200 DC Pulse Operating Manual Please read this manual carefully to ensure proper and safe operation of the machine. www.gedikkaynak.com.tr...
- Page 2 • Our machines are complied with the AEEE Regulations. Thank you very much for choosing GeKaMac® products. GEDIK KAYNAK SAN. VE TİC. Inc. Ankara Caddesi No: 306 34906 Şeyhli Pendik - Istanbul / TURKEY...
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Page 3: Table Of Contents
12.Front Panel Description ..............................14 13.Error Codes ..................................19 14.Maintenance and Repair ..............................19 15.Troubleshooting Guide ..............................20 16.GeKaMac PoWer TIG 3200 OC Pulse Spare Parts ......................20 17. Authorized Technical Services ............................23 18.Warranty Terms and Conditions ............................28 ..............................29... -
Page 4: Introduction
Direct current provides excellent performance in stainless steel, carbon steel, copper and alloys, nickel and alloys. At the same time, the PoWer TIG 3200 DC Pulse unit is a user-friendly machine with the ability to store parameters in memory. FEATURES •... -
Page 5: Technical Data
Note: This type of transport and lifting of equipments complies with European standards. Do not perform other type lifting and handling operations. GeKaMac PoWer TIG 3200 DC Pulse Operating Manual ®... -
Page 6: Installation-Assembly
Note: The diameter of extension cords used must not be less than the diameter of the power supply cable that is provided with the machine. Using S class means that the machine can be used in increasing electroshock conditions. 9. PANEL EXPLANATIONS CONTROL PANEL GeKaMac PoWer TIG 3200 DC Pulse Operating Manual ®... - Page 7 The magnetic valve will continue to operate for some time (post-gas time) to allow the protective shield gas to protect the tungsten electrode and the molten pool. Then stop the magnetic valve operation, gas stops and welding is finished. GeKaMac PoWer TIG 3200 DC Pulse Operating Manual ®...
- Page 8 (post-gas time) so that the protective shield gas will allow for protection of the tungsten electrode and the molten pool. Then stop the magnetic valve, stop the gas and complete the welding. GeKaMac PoWer TIG 3200 DC Pulse Operating Manual ®...
- Page 9 If the power supply is effectively connected to the power supply, it will light up. If the indicator is yellow, the light does not light up during normal operation. The welding machine automatically stops welding when overheating or inadequate water and the indicator is on. GeKaMac PoWer TIG 3200 DC Pulse Operating Manual ®...
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Page 10: Peak Current
- Current of arc-force in SMAW mode. Unit: A Limit: 10- 200 Factory setting: 50 PEAK CURRENT - The peak current of the pulse output. Unit: A Limit: 5 ~ 315 Factory setting: 100 GeKaMac PoWer TIG 3200 DC Pulse Operating Manual ®... - Page 11 - In SMAW welding mode, it is used to select arc starting current / constant current / arc power. GeKaMac PoWer TIG 3200 DC Pulse Operating Manual ®...
- Page 12 The "E0A / 806" code will automatically disappear when not started. Figure: Adjustment for water cooling condition GeKaMac PoWer TIG 3200 DC Pulse Operating Manual ®...
- Page 13 (limit 0.8 to 6.0 mm, factory setting: 2.0 mm). GeKaMac PoWer TIG 3200 DC Pulse Operating Manual ®...
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Page 14: Mma Electrode Welding
Depending on the thickness of the parts to be welded in the electrode types and current setting table, some general demonstrative indicators show when selecting the electrode to be used. These data are indicative values, not exact values. Follow the instructions of the electrode manufacturer for exact values. GeKaMac PoWer TIG 3200 DC Pulse Operating Manual ®... -
Page 15: Tig Welding
This type of connection is not allowed in some countries; use capacitive regulators in accordance with the legal regulations of your country to connect the parts to be welded. GeKaMac PoWer TIG 3200 DC Pulse Operating Manual ®... -
Page 16: Welding Parameters
50-80 30-60 30-60 80-150 80-150 60-120 60-120 150-250 150-250 80-160 80-160 200-400 200-400 100-240 100-240 200-300 200-300 275-400 275-400 12. FRONT PANEL DESCRIPTION Figur: Front Panel 1. TIG torch control socket GeKaMac PoWer TIG 3200 DC Pulse Operating Manual ®... - Page 17 It cools the heating elements in the welding machine. 4. Gas supply (A part of the magnetic valve) Connect the gas hose to the Argon gas regulator. 5. Water supply (part of the water key) GeKaMac PoWer TIG 3200 DC Pulse Operating Manual ®...
- Page 18 Interface on the front panel • Output socket There are two types of output sockets: quick connection type and printed type. When used, make sure they fit different cable plugs as shown. Quick connection type GeKaMac PoWer TIG 3200 DC Pulse Operating Manual ®...
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Page 19: Troubleshooting And Recovery
Check to ensure that electrically charged components (e.g. capacitors) are discharged. The bolt in the outer housing also serves as a ground connection. Never use any other bolt that cannot function as a ground connection. GeKaMac PoWer TIG 3200 DC Pulse Operating Manual ®... - Page 20 Solution: Release the torch trigger, if the fault arises again, check the torch or foot pedal and repair it & Reason: Water shortage protection Solution: Check the water-cooling unit, water circulation switch and signal cable. When using a gas-cooled torch, check the machine settings. GeKaMac PoWer TIG 3200 DC Pulse Operating Manual ®...
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Page 21: Error Codes
2) Check and repair 1) Broken cable The source current 2) Main control card malfunction 1) Check and repair cannot be set 3) The rotary encoder is faulty Table: Troubleshooting and Recovery GeKaMac PoWer TIG 3200 DC Pulse Operating Manual ®... -
Page 22: Maintenance And Repair
Generator switch NOTE: The technical qualifications specified for the machine's repair are required, and in case of a malfunction, we recommend you contact our skilled technical team or contact our technical service. GeKaMac PoWer TIG 3200 DC Pulse Operating Manual ®... -
Page 23: Gekamac Power Tig 3200 Oc Pulse Spare Parts
GEKAMAC® POWER TIG 3200 DC PULSE SPARE PARTS Item 5tock no. Remark 380/400/415V Potentiometer knob 720031-00071 50Hz 380/400/415V Knob cover 766003-00355 50Hz 380/400/415V Display board 220503-00047 50Hz 380/400/415V Quick socket(red) 740002-00046 50Hz 380/400/415V Quick socket(black) 740002-00048 50Hz 380/400/415V Control socket... - Page 24 380/400/415V 50Hz Temperature relay 745008-00006 380/400/415V 50Hz IGBT module 735007-00089 380/400/415V 50Hz Three phase rectifier module 735005-00002 380/400/415V 50Hz Varistor 720021-00017 380/400V 50Hz 720021-00021 415V 50Hz IGBT protectin board 220005-00022 380/400/415V 50Hz GeKaMac PoWer TIG 3200 DC Pulse Operating Manual ®...
- Page 25 722001-00073 380/400/41SV SOHz Main transformer 220629-00023 380/400/41SV SOHz Main control board 21OS80-003S8 380/400/41SV SOHz Displayanti-interference 220S09-00004 380/400/41SV SOHz inductance Voltage feedback inductor 220167-00002 380/400/41SV SOHz Preset anti-interference inductor 220269-0000S 380/400/41SV SOHz GeKaMac PoWer TIG 3200 DC Pulse Operating Manual ®...
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Page 26: Authorized Technical Services
FAX: +90 (212) 549 70 68 GELIŞIM KAYNAK TEKNIGI ADDRESS: PERPA TICARET MERKEZI B BLOK MAVI AVLU KAT NO: 339 OKMEYDANI/ŞIŞLI/ISTANBUL Mail: info@gelisimkaynak.com Phone: +90 (212) 220 07 35 FAX: +90 (212) 221 29 34 GeKaMac PoWer TIG 3200 DC Pulse Operating Manual ®... - Page 27 ADDRESS: IMES SAN. SIT. 2.SOSYAL TESISLER NO: 49 Y.DUDULLU ÜMRANIYE/ISTANBUL Mail: akm_kaynak@hotmail.com Phone: +90 (216) 314 70 50 - Cihat Bey 0532 296 48 46 0506 840 18 80 FAX: +90 (216) 365 85 56 GeKaMac PoWer TIG 3200 DC Pulse Operating Manual ®...
- Page 28 Mail: Phone: +90 (222) 228 03 43- FAX: +90 (222) 228 03 43 ER KAYNAK ADDRESS: 2. KÜÇÜK SAN. SIT. 15. ADA. 5. BLOK NO: 4 MERKEZ / AFYONKARAHISAR Mail: isaerkek@gmail.com GeKaMac PoWer TIG 3200 DC Pulse Operating Manual ®...
- Page 29 MTS KAYNAK MAKINE ADDRESS: EMIN IŞ HANI 1203 SOK. NO: 8/C YENIŞEHIR Mail: info@mtskaynak.com Phone: +90 (232) 459 44 32 - 0532 421 46 90 FAX: +90 (232) 459 44 34 GeKaMac PoWer TIG 3200 DC Pulse Operating Manual ®...
- Page 30 FAX: +90 (312) 385 35 45 DESTEK KAYNAK EKIPMANLARI ADDRESS: Serhat Mahallesi 1442 Sokak No: 6 Yenimahalle / ANKARA Mail: destekkaynak@hotmail.com Phone: +90 (312) 354 81 81 – 0505 360 11 14 FAX: GeKaMac PoWer TIG 3200 DC Pulse Operating Manual ®...
- Page 31 YILDIZ ELEKTRIK ADDRESS: F. ÇAKMAK MAH. HÜDAI CAD. 10563 SOK NO: 49 KARATAY / KONYA MAIL: kaynakci_omer@hotmail.com PHONE: +90 (332) 233 37 52 - 0533 355 22 11 FAX: 0533 233 3752 GeKaMac PoWer TIG 3200 DC Pulse Operating Manual ®...
- Page 32 ADDRESS: KIŞLA MAH. SANAYI SITESI K. BLOK NO: 3 EREGLI / ZONGULDAK MAIL: rasim@ushirdavat.com PHONE: +90 (372) 316 00 95 baha bey - 0533 460 65 36 FAX: +90 (372) 322 00 97 GeKaMac PoWer TIG 3200 DC Pulse Operating Manual ®...
- Page 33 ÖREN ELEKTRIK ELEKTRONIK ADDRESS: ÖZSAN SANAYI SITESI 39 BLOK 14 B YEŞILYURT / MALATYA MAIL: orenmuhammed.23@gmail.com PHONE: +90 (422) 211 84 77 - 0544 979 99 91 – 0544 979 99 95 GeKaMac PoWer TIG 3200 DC Pulse Operating Manual ®...
- Page 34 AY IŞ MAKINE ADDRESS: KIŞLA MAHALLESI SANAYI ÇARŞISI I BLOK NO: 17 EREGLI / ZONGULDAK MAIL: tumenmak@hotmail.com PHONE: +90 (372) 323 74 97 GSM: 0537 573 15 12 – 0544 979 99 95 GeKaMac PoWer TIG 3200 DC Pulse Operating Manual ®...
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Page 35: Warranty Terms And Conditions
In case of using accessories and consumables other than GEDIK KAYNAK SAN. TIC. A. Ş., brand, and trying to repair the machine by the customer will be invalid. GeKaMac PoWer TIG 3200 DC Pulse Operating Manual ®... -
Page 36: Warranty Certificate
WARNING: This Warranty Certificate has been issued in duplicate and both copies must be signed by you and the Authorized Service in order to be valid. Before signing the guarantee document, check that the machine serial numbers on both copies are the same. www.gedikkaynak.com.tr GeKaMac PoWer TIG 3200 DC Pulse Operating Manual ®... - Page 37 WARNING: This Warranty Certificate has been issued in duplicate and both copies must be signed by you and the Authorized Service in order to be valid. Before signing the guarantee document, check that the machine serial numbers on both copies are the same. www.gedikkaynak.com.tr GeKaMac PoWer TIG 3200 DC Pulse Operating Manual ®...
- Page 38 Contact Data: Phones : +86-531-81921006 : +86-531-88876665 IMPORTER Importer: Gedik Kaynak San ve Tic A.Ş. Importer’s Address: Ankara Cad No: 306 Şeyhli 34906 Pendik, Istanbul/Turkey Contact Data: : +90-216-3785000 : +90-216 3782044 GeKaMac PoWer TIG 3200 DC Pulse Operating Manual ®...
- Page 39 GeKaMac® GeKaMac PoWer TIG 3200 DC Pulse Operating Manual ®...
- Page 40 GeKaMac PoWer TIG 3200 DC Pulse Operating Manual ®...
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