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Summary of Contents for GeKaMac PoWer Plus+ MIG 250 PFC

  • Page 2 This machine is for internal use only. It complies with the WEEE Directive. This machine has been designed in accordance with the EN 60974-1 and EN 60974-10 standards. The machine is safe when installation, operation, and maintenance are performed in accordance with the user manual and regulations.
  • Page 4 • Refer to the nearest GEDIK WELDING authorized service or the service center of GEDIK WELDING when a problem comes up. ® Thank you for prefering one of GeKaMac products. GeKaMac ® PoWer Plus+MIG 250 PFC Welding Machine User’s Guide, 2016...
  • Page 5: Table Of Contents

    11. Welding Operation ..............................12 12. Machine Maintenance ............................14 13. Troubleshooting ..............................15 14. Electrical Principle Drawing ..........................16 15. Warranty Conditions ............................17 16. Warranty Document ............................. 18 GeKaMac ® PoWer Plus+MIG 250 PFC Welding Machine User’s Guide, 2016...
  • Page 6: Safety Rules

    Don’t do welding near hydrolic lines. Always keep a fire extinguisher on hand. GeKaMac ® PoWer Plus+MIG 250 PFC Welding Machine User’s Guide, 2016...
  • Page 7: Electricity And Magnetism

    • Inlet and outlet cables, telephone cables and control cables that are found in the work area of the machine. • Radio and/or television transmitters and receivers, GeKaMac ® PoWer Plus+MIG 250 PFC Welding Machine User’s Guide, 2016...
  • Page 8: General Information And Warnings

    Acceptable environmental temperature range during work is between -10 °C and +40 °C. • Acceptable relative humidity rate is 95% at 20 °C. • Manufacturing company reserves the right to change the technical properties without prior notice. GeKaMac ® PoWer Plus+MIG 250 PFC Welding Machine User’s Guide, 2016...
  • Page 9: Advantages And General Properties Of Power Plus+Mig 250 Pfc

    MAG---Metal Active Gas Welding MIG---Metal Insert Gas Welding PWM——Pulse-Width Modulation IGBT——Insulation Gate Bipolar Transistor TIG——Tungsten Insert Gas welding GeKaMac ® PoWer Plus+MIG 250 PFC Welding Machine User’s Guide, 2016...
  • Page 10: Working Principle Of Power Plus+Mig 250 Pfc

    Wire feeder regulate motor (Wire feed speed) VOLT-AMPER CHARACTERISTIC: = 14 + 0.05 I (V) Volt-ampere characteristic The relation between the rated loading Working point voltage and welding current (A) GeKaMac ® PoWer Plus+MIG 250 PFC Welding Machine User’s Guide, 2016...
  • Page 11: Technical Information

    60% 180A 60% 195A ) 100% 150A 100% 140A 100% 150A Fe:0.6/0.9/1.0 Ss: 0.8/0.9/ 1.0 Diameter(mm) Flux-Cored:0.6/0.8/0.9/1.0 Protection class IP23 Insulation class Dimensions(mm) 618*240*445 Weight(Kg) 8. PRINCIPLES OF WELDING GeKaMac ® PoWer Plus+MIG 250 PFC Welding Machine User’s Guide, 2016...
  • Page 12: Duty Cycle And Over Heat

    10 minutes when it outputs the rated welding current. The relation between the duty cycle “X” and the output welding current “I” is shown as the right figure. GeKaMac ® PoWer Plus+MIG 250 PFC Welding Machine User’s Guide, 2016...
  • Page 13: Layout For Front & Rear Panel

    2. Choose welding method key: Pressing the key can choose three function, MMA/TIG/MIG. 3. Welding current knob: Set the welding current. 4. Current display: Welding Current display when machine is working, Set current display before welding. Unit:A. GeKaMac ® PoWer Plus+MIG 250 PFC Welding Machine User’s Guide, 2016...
  • Page 14 19. Output cathode:When MIG mode, this polarity must connect the work piece 20. Output anode: When TIG mode, this polarity must connect the work piece 21. Burnback knob 22. Slow feed knob 23. Post flow knob 24. Pre-flow knob GeKaMac ® PoWer Plus+MIG 250 PFC Welding Machine User’s Guide, 2016...
  • Page 15: Welding Operation

    3) Manual wire switch & air check switch,Burnback adjust,Slow feed adjust,Post flow adjust, Pre-flow knob adjust; 4) Press the welding mode key, choose 2T or 4T; 5) Spool Gun Switch turn on(up): GeKaMac ® PoWer Plus+MIG 250 PFC Welding Machine User’s Guide, 2016...
  • Page 16 3. Adjust the welding arc force knob to control the arc force current. Note : The current display is preset current before welding and is welding current when welding. The voltage display is real voltage. GeKaMac ® PoWer Plus+MIG 250 PFC Welding Machine User’s Guide, 2016...
  • Page 17: Machine Maintenance

    Measure the insulating impedance among the main circuit, PCB and case, if it Yearly examination below 1MΩ, insulation is thought to be damaged and need to change , and need to change or strengthen insulation. GeKaMac ® PoWer Plus+MIG 250 PFC Welding Machine User’s Guide, 2016...
  • Page 18: Troubleshooting

    Welding current is run away and can be not damaged controlled control circuit Check the circuit damaged The crater current can be not adjusted The PCB damaged Check it No post-gas The PCB damaged Check it GeKaMac ® PoWer Plus+MIG 250 PFC Welding Machine User’s Guide, 2016...
  • Page 19: Electrical Principle Drawing

    14. ELECTRICAL PRINCIBLE DRAWING GeKaMac ® PoWer Plus+MIG 250 PFC Welding Machine User’s Guide, 2016...
  • Page 20: Warranty Conditions

    7. Ministry of Science Industry and Technology, The Protection of the Consumer and Competition General Directorate can be refered to whenever a problem concerning the warranty document comes up. 8. Earth clamp and welding kits are not under warranty. GeKaMac ® PoWer Plus+MIG 250 PFC Welding Machine User’s Guide, 2016...
  • Page 21: Warranty Document

    GeKaMac ® Gedik Welding Machines Warranty Document MACHINE INFORMATION Brand : GeKaMac ® Model : …………………………………………………………..........Serial Number : ………………………………………………..........CUSTOMER INFORMATION Company Name : ……………………………………………….......... Authorized Person : …………………………………………….......... Telephone : ……………………………………………………..........Company Address : …………………………………………..........City/Country…………………………..………………………........E-Mail :……………… @………………………..............
  • Page 22 GeKaMac ® Gedik Welding Machines Warranty Document MACHINE INFORMATION Brand : GeKaMac ® Model : …………………………………………………………..........Serial Number : ………………………………………………..........CUSTOMER INFORMATION Company Name : ……………………………………………….......... Authorized Person : …………………………………………….......... Telephone : ……………………………………………………..........Company Address : …………………………………………..........City/Country…………………………..………………………........E-Mail :……………… @………………………..............
  • Page 23 Contact Details: T: +86 21 31295500 | F: +86 21 51919711 Importer: Gedik Kaynak San ve Tic A.Ş Company Adress: Ankara Cad No: 306 Seyhli 34906 Pendik, Istanbul TURKEY Contact Details: +90 216 3785000 GeKaMac ® PoWer Plus+MIG 250 PFC Welding Machine User’s Guide, 2016...
  • Page 24 GeKaMac ® PoWer Plus+MIG 250 PFC Welding Machine User’s Guide, 2016...

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