GeKaMac PoWer Plus+ Series Manual Instruction

GeKaMac PoWer Plus+ Series Manual Instruction

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Summary of Contents for GeKaMac PoWer Plus+ Series

  • Page 2 Refer to the nearest GEDIK WELDING authorized service or the service center of GEDIK WELDING when a • problem comes up. ® Thank you for prefering one of GeKaMac products. ® GeKaMac PoWer Plus+TIG 200 AC/DC Pulse PFC Welding Machine User’s Guide, 2016...
  • Page 3: Table Of Contents

    14. Machine Maintenance ............................14 15. Troubleshooting ..............................15 16. Pedal Switch Kontrol ............................. 17 17. Electrical Principle Drawing........................... 18 18. Warranty Conditions ............................19 19. Warranty Document .............................. 20 ® GeKaMac PoWer Plus+TIG 200 AC/DC Pulse PFC Welding Machine User’s Guide, 2016...
  • Page 4: Safety Rules

    Don’t do welding near hydrolic lines. Always keep a fire extinguisher on hand. ® GeKaMac PoWer Plus+TIG 200 AC/DC Pulse PFC Welding Machine User’s Guide, 2016...
  • Page 5: Electricity And Magnetism

    Inlet and outlet cables, telephone cables and control cables that are found in the work area of the • machine. Radio and/or television transmitters and receivers, • ® GeKaMac PoWer Plus+TIG 200 AC/DC Pulse PFC Welding Machine User’s Guide, 2016...
  • Page 6: General Information And Warnings

    Acceptable environmental temperature range during work is between -10 °C and +40 °C. • Acceptable relative humidity rate is 95% at 20 °C. • Manufacturing company reserves the right to change the technical properties without prior notice. • ® GeKaMac PoWer Plus+TIG 200 AC/DC Pulse PFC Welding Machine User’s Guide, 2016...
  • Page 7: Advantages And General Properties Of Power Plus+Tig 200 Ac/Dc Pulse Pfc

    1. For DC MMA, polarity connection can be chosen according to different electrodes 2. For AC MMA, magnetic flow caused by invariable DC polarity can be avoided ; more welding current, narrow and deep weld; ® GeKaMac PoWer Plus+TIG 200 AC/DC Pulse PFC Welding Machine User’s Guide, 2016...
  • Page 8 MMA——Manual Metal Arc welding; PWM——Pulse-Width Modulation; IGBT——Insulation Gate Bipolar Transistor TIG——Tungsten Insert Gas welding ® GeKaMac PoWer Plus+TIG 200 AC/DC Pulse PFC Welding Machine User’s Guide, 2016...
  • Page 9: Working Principle Of Power Plus+Tig 200 Ac/Dc Pulse Pfc

    Invert Rectif Invert forme devic 220V , 5 0Hz Control signal Current feedback control Volt-Ampere Characteristic: = 10 + 0.04 I ≤ 600 > 600 = 34 ® GeKaMac PoWer Plus+TIG 200 AC/DC Pulse PFC Welding Machine User’s Guide, 2016...
  • Page 10: Technical Information

    At this time, the machine should be relaxed for 15 minutes to cool the fan. When operating the machine again, the welding output current or the duty cycle should be reduced. ® GeKaMac PoWer Plus+TIG 200 AC/DC Pulse PFC Welding Machine User’s Guide, 2016...
  • Page 11: Control Panel

    CONTROL PANEL ® GeKaMac PoWer Plus+TIG 200 AC/DC Pulse PFC Welding Machine User’s Guide, 2016...
  • Page 12: Assembling The Equipment (Tig)

    When WSME welding machines are operated in HF ignition method, the ignition spark can cause interferences in equipment near the welding machine. Be sure to take specially safety precautions or shielding measures. ® GeKaMac PoWer Plus+TIG 200 AC/DC Pulse PFC Welding Machine User’s Guide, 2016...
  • Page 13: Layout For Front & Rear Panel

    Power source input To connect power source. Shield gas input join To connect one head of the gas hose while the other head of which is connected to argon gas cylinder. ® GeKaMac PoWer Plus+TIG 200 AC/DC Pulse PFC Welding Machine User’s Guide, 2016...
  • Page 14: Welding Operation

    The operator can choose the manipulation of electrode based on welding joint shape, welding position, electrode spec, welding current and operation skill, etc. ® GeKaMac PoWer Plus+TIG 200 AC/DC Pulse PFC Welding Machine User’s Guide, 2016...
  • Page 15: Welding Parameters

    Observe that Whether the current output cable is damaged. If it is damaged, it should be wrapped up, insulated or changed. ® GeKaMac PoWer Plus+TIG 200 AC/DC Pulse PFC Welding Machine User’s Guide, 2016...
  • Page 16: Troubleshooting

    No power supply input Turn on the power source, the power supply lamp is not on, and fan doesn’t work The fuse inside the machine Change it (3A) damaged ® GeKaMac PoWer Plus+TIG 200 AC/DC Pulse PFC Welding Machine User’s Guide, 2016...
  • Page 17 The power PCB is in trouble. Repair or change it. The AC drive PCB damaged. Change it. 11 No AC output while selecting “AC” The AC IGBT module damaged. Change it. ® GeKaMac PoWer Plus+TIG 200 AC/DC Pulse PFC Welding Machine User’s Guide, 2016...
  • Page 18: Pedal Switch Kontrol

    Adjustment knob of welding current Connected to the 12-lead aero socket on the front panel Adjusting knob of max. current ® GeKaMac PoWer Plus+TIG 200 AC/DC Pulse PFC Welding Machine User’s Guide, 2016...
  • Page 19: Electrical Principle Drawing

    17. ELECTRICAL PRINCIBLE DRAWING ® GeKaMac PoWer Plus+TIG 200 AC/DC Pulse PFC Welding Machine User’s Guide, 2016...
  • Page 20: Warranty Conditions

    7. Ministry of Science Industry and Technology, The Protection of the Consumer and Competition General Directorate can be refered to whenever a problem concerning the warranty document comes up. 8. Earth clamp and welding kits are not under warranty. ® GeKaMac PoWer Plus+TIG 200 AC/DC Pulse PFC Welding Machine User’s Guide, 2016...
  • Page 21: Warranty Document

    ® GeKaMac Gedik Welding Machines Warranty Document MACHINE INFORMATION ® Brand : GeKaMac Model : …………………………………………………………..........Serial Number : ………………………………………………..........CUSTOMER INFORMATION Company Name : ……………………………………………….......... Authorized Person : …………………………………………….......... Telephone : ……………………………………………………..........Company Address : …………………………………………..........City/Country…………………………..………………………........E-Mail :……………… @………………………..............
  • Page 22 ® GeKaMac Gedik Welding Machines Warranty Document MACHINE INFORMATION ® Brand : GeKaMac Model : …………………………………………………………..........Serial Number : ………………………………………………..........CUSTOMER INFORMATION Company Name : ……………………………………………….......... Authorized Person : …………………………………………….......... Telephone : ……………………………………………………..........Company Address : …………………………………………..........City/Country…………………………..………………………........E-Mail :……………… @………………………..............
  • Page 23 Contact Details: T: +86 21 31295500 | F: +86 21 51919711 Importer: Gedik Kaynak San ve Tic A.Ş Company Adress: Ankara Cad No: 306 Seyhli 34906 Pendik, Istanbul TURKEY Contact Details: +90 216 3785000 ® GeKaMac PoWer Plus+TIG 200 AC/DC Pulse PFC Welding Machine User’s Guide, 2016...
  • Page 24 ® GeKaMac PoWer Plus+TIG 200 AC/DC Pulse PFC Welding Machine User’s Guide, 2016...

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