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GeKaMac GKM Series Manual

Gas shielded arc welding machines
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Summary of Contents for GeKaMac GKM Series

  • Page 2  Refer to the nearest GEDIK WELDING authorized service or the service center of GEDIK WELDING when a problem comes up. ® Thank you for prefering one of GeKaMac products. ® Gas Shielded ARC Welding Machines User’s Guide, 2015 GeKaMac...

  • Page 3: Table Of Contents

    11. Gas Shielded Arc Welding Method ........................17 12. Gas Metal Arc Welding Machine Problems ...................... 18 13. Spare Parts ................................20 ® 13.1. Spare Parts of GeKaMac GKM 240 ..................... 20 ® 13.2. Spare Parts of GeKaMac GKM 250 ..................... 21 ®...

  • Page 4: Safety Rules

    Welding current creates EMF around welding cables and welding machines. — EMF can ruin the operation of some pacemakers. For this reason, welders who have pacamakers in their bodies should consult their doctors before welding. ® Gas Shielded ARC Welding Machines User’s Guide, 2015 GeKaMac...

  • Page 5: Electromagnetic Compatibility (Emc)

    * Outlet cables should be as short as possible and should be kept together. ® Gas Shielded ARC Welding Machines User’s Guide, 2015 GeKaMac...

  • Page 6: General Information And Warnings

    A damage in the welding machine due to a mistake of the user will cause the loss of warranty rights.  Acceptable environmental temperature range during work is between -10 °C and +40 °C.  Manufacturing company reserves the right to change the technical properties without prior notice. ® Gas Shielded ARC Welding Machines User’s Guide, 2015 GeKaMac...

  • Page 7: Control Panels

    4. Torch Connection Euro (Torç Konnektörü Euro) 5. Time Selection for Trigger Modes (Tetik Mod Zaman Seçimi) 6. Voltage Steps Adj. Switch (Gerilim Ayar Şalteri ) 7. Choke Coil Outputs (Şok Bobin Çıkışları (Şase Bağlantıları)) ® Gas Shielded ARC Welding Machines User’s Guide, 2015 GeKaMac...
  • Page 8 4. On/Off Switch (Açma Kapama Anahtarı) 5. Voltage Steps Adj. Switch (Gerilim Ayar Şalteri ) 6. Torch Connection Euro (Torç Konnektörü Euro) 7. Choke Coil Outputs (Şok Bobin Çıkışları, Şase Bağlantıları) ® Gas Shielded ARC Welding Machines User’s Guide, 2015 GeKaMac...
  • Page 9 6. Wire Speed Adjustment (Tel Hız Ayar Düğmesi) 7. Time Selection for Trigger Modes (Tetik Mod Zaman Seçimi) 8. Torch Connection Euro (Torç Konnektörü Euro) 9. Choke Coil Outputs (Şok Bobin Çıkışları (Şase Bağlantıları)) ® Gas Shielded ARC Welding Machines User’s Guide, 2015 GeKaMac...
  • Page 10 10. Digital Display for Ampermeter / Voltmeter (Ampermetre / Voltmetre Dijital Ekranı) 11. Voltage Steps Adj. Switch (Gerilim Ayar Şalteri ) 12. Choke Coil Outputs (Şok Bobin Çıkışları (Şase Bağlantıları)) ® Gas Shielded ARC Welding Machines User’s Guide, 2015 GeKaMac...
  • Page 11 11. Voltage Steps Adj. Switch (Sensitive) (Gerilim Ayar Şalteri – Hassas-) 12. Voltage Steps Adj. Switch (Rough) (Gerilim Ayar Şalteri – Kaba-) 13. Choke Coil Outputs (Şok Bobin Çıkışları (Şase Bağlantıları)) ® Gas Shielded ARC Welding Machines User’s Guide, 2015 GeKaMac...

  • Page 12: Label Information

    ɪ = 380 V ɪ ɪ 30,5 A 31 A IP23 = 18,4 A IP23 = 18,4 A 1 Efektif 1 Efektif 0-22 m/min 0-22 m/min Cosᴓ= 0,95 Cosᴓ= 0,95 ® Gas Shielded ARC Welding Machines User’s Guide, 2015 GeKaMac...
  • Page 13 MIG/MAG Welding X = Duty Cycle = Input Voltage = No-Load Voltage = Welding Voltage = Supply Voltage IP21 = Protection Class = Welding Voltage = Input Power ® Gas Shielded ARC Welding Machines User’s Guide, 2015 GeKaMac...

  • Page 14: Technical Information

    EN 60974-1/10 EN 60974-1/10 Standart EN 60529 EN 60529 EN 60529 EN 60529 EN 60529 Dimension (V*W*H) 800/420/670 930/480/900 930/480/900 1075/500/800 1075/500/800 Weight Wire ᴓmm Diameter 0,8-1,0 0,8-1,0 0,8-1,0-1,2 0,8-1,0-1,2 0,8-1,0-1,2 ® Gas Shielded ARC Welding Machines User’s Guide, 2015 GeKaMac...
  • Page 15 IP23 IP23 IP23 Standard EN 60974-1/10 EN 60529 EN 60974-1/10 EN 60529 EN 60974-1/10 EN 60529 Dimension 1100/510/1440 1100/510/1440 1100/510/1440 Weight ᴓmm Wire Diameter 0,8-1,0-1,2 -1,6 0,8-1,0-1,2 -1,6 0,8-1,0-1,2 -1,6 ® Gas Shielded ARC Welding Machines User’s Guide, 2015 GeKaMac...

  • Page 16: Machine Set Up Information

     Need to be careful about the pressure of the air that is being used for cleaning in order to protect small pieces. ® Gas Shielded ARC Welding Machines User’s Guide, 2015 GeKaMac...

  • Page 17: Storage And Transportation

     Start welding by obeying the rules of welding. ® Gas Shielded ARC Welding Machines User’s Guide, 2015 GeKaMac...

  • Page 18: Gas Metal Arc Welding Machine Problems

    Check it, if it is necessary, get any one. The gas hose inside the torch may have Change the gas hose. been damaged. The torch adaptor gas canal may be Clean the gas canal. clogged up. ® Gas Shielded ARC Welding Machines User’s Guide, 2015 GeKaMac...
  • Page 19 Water couplers may be faulty. Check it, if it is necessary, get machine’s water cooling system. any one. Water hoses might have bursted. Check it, if it is necessary, get any one. ® Gas Shielded ARC Welding Machines User’s Guide, 2015 GeKaMac...

  • Page 20: Spare Parts

    13. SPARE PARTS ® 13.1. Spare Parts of GeKaMac GKM 240 PICTURES PRODUCT MATERIAL DESCRIPTION NUMBERS CODE GKM 240 COMPLETE LID WITH A HANDLE 201094 105662 RIGHT HAND HANDLE 201102 GKM 240 PAINTED HANDLE PROFILE LEFT HAND HANDLE 105661 105557...

  • Page 21: Spare Parts Of Gekamac ® Gkm 250

    ® 13.2. Spare Parts of GeKaMac GKM 250 PICTURES MATERIAL DESCRIPTION NUMBERS PRODUCT CODE 202547 GKM 250 SCREW CAP 101390 GKM 250 CARD TRANSFORMER 105698 THYRISTOR MODULE MR12 ELECTRONIC CARD 101360 101391 GKM 240 TRANSFORMER CARD GKM 250 CONTACTOR (LC1D1818D5)

  • Page 22: Spare Parts Of Gekamac ® Gkm 350-G, Gkm 350-2G

    ® 13.3. Spare Parts of GeKaMac GKM 350-G, GKM 350-2G PICTURES PRODUCT MATERIAL DESCRIPTION NUMBERS CODE GKM 350/420 SIDE LID 201280 101304 0-1 SWITCH 206001 50-70 FEMALE CONNECTION ELEMENT GKM 350/420 METAL BODY 201193 101470 GKM 350/420 MOBILE WHEEL GKM 350/420 FIXED WHEEL...
  • Page 23 PLASTIC SLIDING LID LOCK 106096 101037 WIRE FEED CARRIER PLASTIC HANDLE 201264 WIRE FEED UNIT LID (WITH SCREW) FEMALE SOCKET 105731 106247 220V PLUG 29 UNION STEM 101448 TUBE HOLDER 204064 ® Gas Shielded ARC Welding Machines User’s Guide, 2015 GeKaMac...

  • Page 24: Spare Parts Of Gekamac ® Gkm 420-W, Gkm 420-G, Gkm 420-2W

    ® 13.4. Spare Part List of GeKaMac GKM 420-W, GKM 420-G, GKM 420-2W, GKM 420- 2G PICTURES PRODUCT MATERIAL DESCRIPTION NUMBERS CODE 201280 GKM 350/420 SIDE LID 0-1 SWITCH 101304 50-70 FEMALE CONNECTION ELEMENT 206001 201193 GKM 350/420 METAL CASING...
  • Page 25 201499 PUMP UNIT 101476 WATER TANK 101477 WATER TANK LID MOTOR PROTECTION CIRCUIT BREAKER 105749 RADIATOR 202485 PROPELLER 206152 105894 PUMP MOTOR 201445 CONNECTING CABLE (5 m) 204064 TUBE HOLDER ® Gas Shielded ARC Welding Machines User’s Guide, 2015 GeKaMac...

  • Page 26: Spare Parts Of Gekamac ® Gkm 500-2W, Gkm 500-2G

    ® 13.5. Spare Parts of GeKaMac GKM 500-2W, GKM 500-2G PICTURES PRODUCT MATERIAL DESCRIPTION NUMBERS CODE 201760 GKM 500/600 SIDE LID 201140 WELDING METHOD SELECTION SWITCH 2X6 COMMUTATOR SWITCH 105665 TIME ADJUSTMENT SWITCH 201344 25K POTENTIOMETER 105656 107534 GKM A/V ELECTRONIC CARD...
  • Page 27 WATER TANK WATER TANK LID 101477 105749 MOTOR PROTECTION CIRCUIT BREAKER 202485 RADIATOR PROPELLER 206152 PUMP MOTOR 105894 201994 CONNECTING CABLE (5 m) 105758 WIRE FEED UNIT STUD 204064 TUBE HOLDER ® Gas Shielded ARC Welding Machines User’s Guide, 2015 GeKaMac...

  • Page 28: Spare Parts Of Gekamac ® Gkm 600-2W

    ® 13.6. Spare Parts of GeKaMac GKM 600-2W PICTURES PRODUCT MATERIAL DESCRIPTION NUMBERS CODE GKM 500/600 SIDE LID 201760 201140 WELDING METHOD SELECTION SWITCH 105665 2X6 COMMUTATOR SWITCH TIME ADJUSTMENT SWITCH 201344 105656 25K POTENTIOMETER 107534 GKM A/V ELECTRONIC CARD...
  • Page 29 WATER TANK 101476 101477 WATER TANK LID 105749 MOTOR PROTECTION CIRCUIT BREAKER RADIATOR 202485 206152 PROPELLER PUMP MOTOR 105894 CONNECTING CABLE 201748 105758 WIRE FEED UNIT STUD TUBE HOLDER 204064 ® Gas Shielded ARC Welding Machines User’s Guide, 2015 GeKaMac...

  • Page 30: Conditions Of Warranty

    7. Ministry of Science Industry and Technology, The Protection of the Consumer and Competition General Directorate can be refered to whenever a problem concerning the warranty document comes up. 8. Earth clamp and electrode holder kits are not under warranty. ® Gas Shielded ARC Welding Machines User’s Guide, 2015 GeKaMac...

  • Page 31: Warranty Document

    ® GeKaMac Gedik Welding Machines Warranty Document MACHINE INFORMATION ® Brand : GeKaMac Model : …………………………………………………………..........Serial Number : ………………………………………………..........CUSTOMER INFORMATION Company Name : ……………………………………………….......... Authorized Person : …………………………………………….......... Telephone : ……………………………………………………..........Company Address : …………………………………………..........City/Country…………………………..………………………........E-Mail :……………… @………………………..............
  • Page 32 ® GeKaMac Gedik Welding Machines Warranty Document MACHINE INFORMATION ® Brand : GeKaMac Model : …………………………………………………………..........Serial Number : ………………………………………………..........CUSTOMER INFORMATION Company Name : ……………………………………………….......... Authorized Person : …………………………………………….......... Telephone : ……………………………………………………..........Company Address : …………………………………………..........City/Country…………………………..………………………........E-Mail :……………… @………………………..............
  • Page 33 ® Gas Shielded ARC Welding Machines User’s Guide, 2015 GeKaMac...

This manual is also suitable for:

Gkm 240Gkm 250Gkm 350-gGkm 350-2gGkm 420-gGkm 420-2g ... Show all

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