GeKaMac Power TIG 4000 AC/DC PULSE User Manual
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GeKaMac Power TIG 4000 AC/DC PULSE User Manual

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Power TIG 4000
AC/DC PULSE
Users Manual
Please Read and Understand This Manual
Before Operating The Welding Machine
www.gedikwelding.com

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Summary of Contents for GeKaMac Power TIG 4000 AC/DC PULSE

  • Page 1 Power TIG 4000 AC/DC PULSE Users Manual Please Read and Understand This Manual Before Operating The Welding Machine www.gedikwelding.com...
  • Page 2 This machine is for internal use only. It complies with the WEEE Directive. This machine has been designed in accordance with the EN 60974-1 and EN 60974-10 standards. The machine is safe when installation, operation, and maintenance are performed in accordance with the user manual and regulations.
  • Page 3 Ürün / Product ARC WELDING MACHINE Marka-Model / Brand- Model POWER TIG 4000 AC/DC PULSE Yukarıda tanımlanan beyanın nesnes> >lg>l> uyumlaştırılmış AB mevzuatı >le uyumludur. The object of the declarat/on descr/bed above, /s /n conform/ty w/th the relevant un/on harmon/sat/on leg/slat/on.

  • Page 4: Table Of Contents

    If repairs to the plant are required, we tives in force in the European Community. recommend that our clients contact our service centre work- • POWER TIG 4000 AC/DC PULSE - Suitable for use on all shops, as they have the necessary equipment and personnel robotic systems.

  • Page 5: Usage Limits (Iec 60974-1)

    0,041 Ω - POWER TIG 4000 AC/DC PULSE at the interface point between the user’s supply and the public system. It is the responsibility of the installer or user of the equipment to ensure, by consultation with the distribution network...

  • Page 6: Installation

    • Three conductors that are used to connect the machine to the power supply. • The fourth, which is YELLOW-GREEN, is used to form the “GROUND” connection. FIG. A Table 2 POWER TIG 4000 AC/DC PULSE Model Input power @ I 15,3 20,5 Delayed fuse (I @ 100%) Duty cycle @ 35% (40°C)

  • Page 7: Instructions For Use

    Instructions for use COMMAND AND CONTROL UNITS (Fig. A) Pos. 1 Welder cable. Pos. 2 Power connector for cooling system. Pos. 3 Weld gas inlet coupling. Pos. 4 Supply switch. In the “O” position the welder is off. Pos. 5 Fast coupling straight polarity.
  • Page 8 TIG WELDING WITH “Lift” TYPE STRIKING 4a) Open the gas cylinder and flow regulator. 5a) Put the electrode at the point at which welding is to begin, put the TIG torch at an angle so that the edge of the gas nozzle is not on top of the piece to be welded, keeping con- tact between the point of the electrode and the piece to be welded (Fig.

  • Page 9: Electrode Welding (Mma)

    4000 AC DC.pdf 5.11.2021 09:22 Electrode welding (MMA) Maintenance Electrode welding is used to weld most metals (different types ATTENTION: Before carrying out any inspection of the inside of steel, etc.) using coated rutilic and basic electrodes with di- of the generator, disconnect the system from the supply. ameters ranging from Ø...

  • Page 10: The Pointing Out Of Any Difficulties And Their Elimination

    • When using the machine for TIG welding the operator can use the torch button to start the weld and the pedal to regu- late the welding current remotely.. AIR AND/OR WATER-COOLED TORCH UP/ DOWN The up/down torch replaces the current setting knob on the front of the welder.

  • Page 11: Meaning Of Graphic Symbols On Machine

    Meaning of graphic symbols on machine Connector for the remote control Power supply switch System for use in environments with increased Warning! risk of electroshock Product suitable for free circulation in the Euro- Fast coupling TIG torch gas tube pean Community Before using the equipment you should carefully Danger! High voltage read the instructions included in this manual...

  • Page 12: Wiring Diagram (Power Tig 4000 Ac/Dc Pulse)

    4000 AC DC.pdf 5.11.2021 09:23 Wiring diagram (POWER TIG 4000 AC/DC PULSE) •1 •2 •3 •4 •5 •6 •7 •8 •9 •10 C1-7 CD 6 •11 •12 •13 •14 •15 •16 •17 •18 •19 •20 F-EMC FCTA •21 •22 •23 •24...
  • Page 14 Power TIG 4000 AC/DC PULSE Users Manual Please Read and Understand This Manual Before Operating The Welding Machine www.gedikwelding.com...
  • Page 15 4000 AC DC.pdf 5.11.2021 09:25 IT Lista ricambi (POWER TIG 4000 AC/DC PULSE) EN Spare parts list (POWER TIG 4000 AC/DC PULSE) Pos. Cod. Descrizione Description 352435 Coperchio pannello posteriore Rear panel cover 438888 Manopola senza indice Knob without index...
  • Page 16 Pos. Cod. Descrizione Description 352430 Coperchio pannello frontale Front panel cover 438700 Manopola interruttore di linea Supply switch knob 352425 Pannello posteriore Rear panel 485040 Tubo gas Gas tube 419049 Presa pannello 9 poli 9 Pin panel plug 235999 Cavo linea Mains cable 427876 Pressacavo con ghiera...
  • Page 17 Pos. Cod. Descrizione Description 377059 Scheda spinterometro Spark gap PCB 463235 Supporto scheda spinterometro Spark gap PCB support 481458 Trasformatore ausiliario Auxiliary transformer 427667 Filtro EMC EMC Filter 423242 Diodo primario di snubber Snubber primary diode 478787 Termostato su dissipatore primario Thermostat on primary heatsink 486380 Motore ventilatore...
  • Page 18 Pos. Cod. Descrizione Description 435760 Interruttore di linea Mains switch 427404 Toroide per cavo linea soppressione disturbi EMC EMC disturbance suppression toroid for power line 449562 Piastra superiore Upper plate 418914 Scaricatore di protezione Surgeblock 413682 Cablaggio ausiliario Auxiliary wiring 423236 Diodo secondario di snubber Snubber secondary diode...
  • Page 19 Pos. Cod. Descrizione Description 377186 Scheda interfaccia digitale Digital interface PCB 454150 Encoder Encoder 376927 Scheda relè Relay PCB 376777 Scheda driver Driver PCB 376948 Scheda controllo inverter Inverter control PCB 376930 Filtro torcia ed accessori Torch filter and accessories 377187 Scheda segnale amplificato shunt Amplified shunt signal PCB...
  • Page 20 4) Il numero di matricola EXAMPLE ESEMPIO N. 2 pieces code n. 352420 - for POWER TIG 4000 AC/DC PULSE N° 2 pezzi, codice n. 352420 - per l’impianto POWER TIG 4000 - 400 V - 50/60 Hz - Serial number ..........
  • Page 21 Power TIG 4000 AC/DC PULSE Users Manual Please Read and Understand This Manual Before Operating The Welding Machine www.gedikwelding.com...
  • Page 22 ■ WELDING MODE The GeKaMac welding machine offers 4 TIG/Electrode welding The GeKaMac welding machine offers 4 welding modes. Each time processes. Each time the button is pushed, the welding machine the button is pushed, the welding machine switches to select the...
  • Page 23 2 STROKES ■ ENCODER knob This is used to regulate and change the welding parameters, ac- TIG welding takes place as follows: cording to which LED is switched on and the value shown on the DISPLAY, which is necessary for the machine to work correctly. WELDING CURRENT (I SLOPE UP SLOPE DOWN...
  • Page 24 FREQUENCY of the AC welding current 1A - STANDARD CONFIGURATION The high frequency makes it possible to weld minor thicknesses Electrode welding (MMA) with excellent results, while the low frequency is ideal for welding average thicknesses, or where edge preparation is poor. When using the electrode welding process, this allows you to select WARNING: LED switched on and flashing.

  • Page 25: Displaying The Software Version Installed

    10 ÷ 400 A 10 ÷ 500 A The GeKaMac AC/DC are fitted with a digital control with software on board defined in the factory. This software is subject to contin- uous evolution and improvement. The software is identified by a...

  • Page 26: Tig "Ac" Welding

    4000 AC DC.pdf 5.11.2021 09:30 SPEED TIG TIG “AC” welding Mixed wave: excellent penetration with high welding speed and low electrode consumption. Ideal for average / thick thick- 1) Start the welding machine by turning the power supply switch nesses and vertical welds. Increases penetration, thermal con- to position I.
  • Page 27 Display Display 120% I (A) I (A) t (s) t (s) Press the BALANCING and FREQUENCY (T4) key once, wait a few seconds, and hold the same key down for at least 2 sec- Display onds. Then use the ENCODER Knob (E) to adjust the value shown on the DISPLAY (D).

  • Page 28: Tig "Dc" Welding

    To regulate the FREQUENCY push the BALANCING and 3) ELECTRODE DIAMETER SELECTION FREQUENCY key (T4) (FREQUENCY LED flashing) and Select the diameter of the electrode to achieve the best control use the ENCODER Knob (E) to regulate the value indicated of ignition in a synergic manner.

  • Page 29: Tig "Ac And Lift Dc" Welding With The Spot Welding Function On

    4000 AC DC.pdf 5.11.2021 09:31 5) Rotate the ENCODER knob (E) to set the SPOT WELDING TIG “AC and LIFT DC” welding with time required (0,01÷10,0 sec). the SPOT WELDING function on 1) Start the welding machine by turning the power supply switch to position I.

  • Page 30: Tig "Ac And Dc" Welding - Welding Parameters

    SLOPE UP duration (0,0 ÷ 5,0 sec) TIG “AC and DC” welding PRINCIPAL welding CURRENT I - Welding parameters 4000 AC/DC • The GeKaMac AC/DC can be configured in the following 2 ways: TIG DC 5 ÷ 400 A • STANDARD (Std) configuration. TIG AC •...
  • Page 31 4000 AC DC.pdf 5.11.2021 09:34 PEAK CURRENT I 2C) ULTRA FAST PULSE TIG pulse welding with manual setting of param- SLOW 4000 AC/DC eters. FAST ULTRA TIG DC 5 ÷ 400 A WARNING: This can only be programmed when FAST PULSE TIG AC the TIG DC with HF ignition or TIG DC with “Lift”...
  • Page 32 4000 AC DC.pdf 5.11.2021 09:35 2D) SYN PULSE LEVEL PEAK CURRENT I TIG pulse welding with synergic setting of parameters. 4000 AC/DC WARNING: This can only be programmed when the TIG DC with TIG DC 5 ÷ 400 A HF ignition or TIG DC with “Lift” type ignition welding process- es are used.

  • Page 33: Special Configuration (Spe)

    PULSATION FREQUENCY f • TIG AC with HF ignition • TIG DC with HF ignition 4000 AC/DC The GEKAMAC AC/DC makes it possible to activate modification of ULTRA FAST 500 ÷ 2000 Hz some WELDING PARAMETERS therefore providing a more ex- pert welder with a more versatile welding machine.

  • Page 34: Editing The Maximum And Minimum Limits For Welding Parameters

    CYCLE START • TIG DC with HF ignition FORCE The GEKAMAC AC/DC makes it possible to activate modification of CYCLE the MAXIMUM AND MINIMUM LIMITS for some WELDING PA- RAMETERS thereby providing a more expert welder with a more 5) Press the “PRG” PROGRAM key (T2) to confirm.

  • Page 35: Creating And Memorising Automatic Welding Points

    Creating and memorising PROGRAMMED and/ automatic welding points or MANUAL welding Once you have defined the parameters the operator requires to do PROGRAMMED WELDING their work properly, you can save them in the memory and create When the WELDING PROGRAM has been saved, the operator a WELDING PROGRAM by proceeding as follows.

  • Page 36: Viewing The Parameters Set

    ing program you are trying to call up has not been saved and, as Error and protection conditions a result, cannot be called up! 3) Press and release the “PRG” PROGRAM key (T2) to call up the program number selected. 4) You can now carry out PROGRAMMED welding.
  • Page 37 Gedik Welding Inc. Ankara Caddesi No: 306 Şeyhli 34906 Pendik - İstanbul / Turkey +90 216 378 50 00 • +90 216 378 20 44 www.gedikwelding.com...

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Power tig series

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