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Ex II 2 GD, EExde IIB+ H2 T5 (75°C) Class II/III Div. 1 Groups E, F, G Document ref: TM 40/40I, Rev (1) September 2008 218 Little Falls Rd., Cedar Grove, NJ 07009, USA Phone: +1 (973) 239 8398 Fax: +1 (973) 239 761 Web-Site: www.spectrex-inc.com; Email: spectrex@spectrex-inc.com...
Spectrex Inc. reserves the right to make changes to any products described herein to improve reliability, function, or design, and reserves the right to revise this document and make changes from time to time in content hereof with no obligation to notify any persons of revisions or changes.
Release History Date Revision History Prepared by Approved by May 20, 2008 First Release Ian Buchanan Eric Zinn Sept 22, 2008 Second Release Ian Buchanan Eric Zinn...
About this Guide This guide describes the SharpEye Model 40/40I Triple IR (IR3) Flame Detector and its features and provides instructions on how to install, operate and maintain the detector. This guide includes the following chapters and appendixes: Chapter 1, Introduction, provides a general overview of the product, principles of operation, and performance considerations.
Abbreviations and Acronyms Abbreviation Meaning ATEX Atmosphere Explosives American Wire Gauge Built In Test Electromagnetic Compatibility End of Line Field of View HART Highway Addressable Remote Transducer- communication protocol Immune at Any Distance IECEx International Electrotechnical Commission Explosion Isopropyl Alcohol Infrared Jet Fuel Latching...
Table of Contents Model 40/40I Triple IR (IR3) Flame Detector User Guide ........ i Legal Notice ....................iii Warranty ......................iii Release History ....................iv About this Guide ....................v Abbreviations and Acronyms ................vi Introduction ....................1 Overview ....................1 Model and Types ..................
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Installation Cables ................23 2.5.1 Conduit Installation ................23 Installing the Tilt Mount (part no. 40/40-001) .......... 24 2.6.1 Tilt Mount Specifications ..............25 2.6.2 Tilt Mount Assembly ................25 Connecting the Detector ................ 27 2.7.1 Verifying the Detector Wiring ............... 28 Configuring your Detector ..............
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Wiring Instructions.................. 51 General Instructions for Electrical Wiring ..........51 Typical Wiring Configurations ..............53 RS-485 Communication Network ............. 57 RS-485 Overview .................. 57 Accessories ....................59 Long Range IR3 Fire Simulator ............... 59 D.1.1 Unpacking ..................60 D.1.2 Operating Instructions ..............60 D.1.3 Range ...................
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List of Figures Figure 1: Horizontal Field of View ................. 9 Figure 2: Vertical Field of View ................9 Figure 3: Indication LED: Indication LED .............. 11 Figure 4: Detector with Tilt Mount ............... 24 Figure 5: Tilt Mount Assembly ................25 Figure 6: Tilt Mount Assembly (dimensions in mm and inches) ........
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List of Tables Table 1: Wiring Options ..................3 Table 2: Sensitivity Range Levels ................. 8 Table 3: Fuel Sensitivity Ranges ................8 Table 4: Immunity to False Alarm Sources ............10 Table 5: Welding Immunity Distance ..............11 Table 6: LED Indications ..................11 Table 7: Available Output Types ................
Introduction ➣ In this chapter… Overview page 1 Model and Types page 2 Features and Benefits page 4 Principles of Operation page 4 Performance Considerations page 7 Internal Detector Tests page 14 Overview The SharpEye 40/40I is a flame detector that utilizes improved IR3 technology to provide state-of-the-art fire protection.
SharpEye IR3 Flame Detector User Guide Model and Types The 40/40I is provided in various configurations depending on: Wiring options Temperature ranges Type of cable entries Housing type Required approval The configuration detail is included in the product part number on the product label and takes the form: 40/40I XXXXX, where XXXXX defines the model according to the above requirements.
SharpEye IR3 Flame Detector User Guide Features and Benefits Detection Range: Up to 215 ft (65m) for a 1 ft (0.1m ) n-heptane fire. Ultra High Immunity to False Alarms: See Table 4 on page 10. Advanced Digital Processing of the Dynamic Characteristics of Fire: Flickering, threshold correlation and ratio.
TM 40/40I, Rev. (1) September 2008 The original IR3 technique (such as implemented in the SharpEye 20/20I flame detector) utilizes three infrared sensors, each sensitive to its own wavelength range. The first sensor is sensitive to wavelengths within the emission peak of hot CO .
SharpEye IR3 Flame Detector User Guide 1.4.4 RS-485 Modbus For more advanced communications, the 40/40 detector has an RS 485 Modbus-compatible output that provides data communication from a network (up to 247 detectors) to a host computer or universal controller for central monitoring.
TM 40/40I, Rev. (1) September 2008 For more details and guidelines for configuring, installing, operating and service – see SIL-2 Features on page 67 and TÜV Report No. 968/EZ326.00/008. 1.4.5.4 EN54-10 The 40/40I Flame Detector is certified to EN54-10 and CPD. ...
SharpEye IR3 Flame Detector User Guide Table 2: Sensitivity Range Levels Level Response Time (sec) Sensitivity Range- ft (m) 50 (15) 2 Default 100 (30) 150 (45) 215 (65) For some typical ambient conditions the Zeta parameter as defined in NFPA 72 for the detector is 0.005 (1/meter).
SharpEye IR3 Flame Detector User Guide 1.5.3 False Alarms Prevention To prevent false alarms, the detector will not alarm or react to the radiation sources specified in Table 4. Table 4: Immunity to False Alarm Sources Immunity Radiation Source Distance ft (m) Indirect or reflected sunlight Vehicle headlights (low beam) conforming to MS53023-1...
TM 40/40I, Rev. (1) September 2008 Table 5: Welding Immunity Distance Sensitivity Setting Detection Range Immunity Distance 50 ft (15m) >6 ft (2m) 100 ft (30m) >12 ft (4m) 150 ft (45m) >17 ft (6m) 215 ft (65m) >25 ft (7.5m) 1.5.4 Visual Indicators One 3-color LED indicator is located inside the detector window, as shown in...
SharpEye IR3 Flame Detector User Guide 1.5.5 Output Signals Outputs are available according to the default configuration or the wiring options selected for the 40/40I IR3 Detector. Determine the outputs for your model according to Table 7. The detector incorporates several types of output suitable to different control systems: ...
TM 40/40I, Rev. (1) September 2008 1.5.6 Detector Status The possible detector function statuses are listed in Table 8. A more detailed fault analysis can be seen via HART or RS485. Table 8: Detector Status Status Description Normal Normal operation. Built-In-Test being performed.
SharpEye IR3 Flame Detector User Guide The detector will remain in BIT Fault state until it has passed a successful BIT. The Auxiliary Relay can be activated at the Warning level or Alarm level, depending on programmed function. The outputs depend on the wiring options. 1.5.6.1 Optional Latching Alarms are set as non-latching by default.
TM 40/40I, Rev. (1) September 2008 Processor Watch dog Software Memory Oscillator frequency Response to Fault Indication If a failure is found, the detector indicates by: Fault relay: Opens in wiring option 1, 2, and 4 ...
SharpEye IR3 Flame Detector User Guide 1.6.2.2 Automatic BIT The detector automatically performs a BIT every 15 minutes. A successful BIT sequence does not activate any indicator. The results of a successful and unsuccessful BIT are listed in Table 10 and Table 11.
TM 40/40I, Rev. (1) September 2008 Table 12: Results of a Successful Manual BIT Output Result FAULT relay Wiring options 1, 2, and 4: remains CLOSED (Normal) Wiring options 3 and 5: remains OPEN (Normal) ALARM relay Activated for 3 sec (only when the function Alarm BIT is set to YES) AUXILIARY For wiring options 4 and 5: is activated for 3 sec (only...
SharpEye IR3 Flame Detector User Guide Aiming the Detector: The detector should be aimed toward the center of the detection zone and have a completely unobstructed view of the protected area. Whenever possible, the detector face should be tilted down at a 45º angle to maximize coverage and prevent accumulation of dust and dirt.
TM 40/40I, Rev. (1) September 2008 Required Tools The detector can be installed using general-purpose common tools and equipment. Table 14 lists the specific tools required to install the detector. Table 14: Tools Tool Function Hex Key inch Mount the detector on the tilt mount. ...
SharpEye IR3 Flame Detector User Guide Certification Instructions Warning: Do not open the detector, even when isolated, when flammable atmosphere present. Use the following certification instructions: The cable entry point may exceed 167°F (75°C). Suitable precautions should be taken when selecting the cable. ...
TM 40/40I, Rev. (1) September 2008 Installation Cables Follow the following guideline for the cable installation: All cables to the detector must be well shielded in order to comply with EMC requirement (see Technical Specifications on page 62). Ground the detector to the nearest ground point (not more than 3m from the detector location).
SharpEye IR3 Flame Detector User Guide Installing the Tilt Mount (part no. 40/40-001) The Tilt Mount enables the detector to be rotated up to 60º in all directions. Figure 4 shows the Detector mounted on the Tilt Mount. Figure 4: Detector with Tilt Mount Installing the Tilt Mount (part no.
TM 40/40I, Rev. (1) September 2008 2.6.1 Tilt Mount Specifications Table 15: USA Version Item Type Location Tilt Mount 40/40-001 Screw ¼" 20 UNC x ¾" Detector – Holding plate Spring Washer No. ¼" Detector - Holding plate Table 16: European Version Item Type Location...
SharpEye IR3 Flame Detector User Guide Figure 6 shows the Tilt Mount Assembly with dimension in both millimeters and inches. Figure 6: Tilt Mount Assembly (dimensions in mm and inches) ➣ To install the Tilt Mount and Detector: Place the tilt mount in its designated location and secure it with four (4) fasteners through four (4) holes 7 mm in diameter.
TM 40/40I, Rev. (1) September 2008 Connecting the Detector This section describes how to connect the electric cabling to the detector (Figure 7). ➣ To connect the detector to the electrical cables Disconnect the power. Remove the back cover of the detector by removing four (4) socket head-screws in the cover bolts.
SharpEye IR3 Flame Detector User Guide Check the wires for secure mechanical connection and press them neatly against the terminal to prevent them from interfering while closing the back cover (Figure 7). Place and secure the detector‟s back cover by screwing the four (4) socket-head-screws in the Cover Bolts (Figure 4).
You can reprogram the function setup using the RS-485 connection or using the Hart Protocol as follows: Spectrex Host Software: The Spectrex Host Software is for use on a PC or laptop. Refer to Manual TM777050 for programming instructions. The Host software enables you to change the functions.
SharpEye IR3 Flame Detector User Guide Alarm BIT – No Auxiliary BIT – No EOL – No Heated Optics – Auto Temperature – 20 2.8.1 Sensitivity The detector offers four (4) sensitivity settings. The settings refer to an n-heptane or gasoline fire of 1ft²...
TM 40/40I, Rev. (1) September 2008 2.8.4 Function Set-up You can select the desired functions as detailed in the following table. Table 19: Functions Function Setting Alarm Latch Yes: Enable Alarm latching. No: Disable Alarm latching (default). Auxiliary Relay** Yes: Activate Auxiliary Relay at Warning level.
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SharpEye IR3 Flame Detector User Guide Configuring your Detector...
Operating the Detector ➣ In this chapter… Powering Up page 33 Safety Precautions page 34 Testing Procedures page 36 This chapter describes how to power up and test the detector. It also includes some very important safety checks that you should make before operating the detector.
(in degrees Celsius). In order to change the default function use: P.C with Spectrex software, refer to Manual 777050 for instructions. Handheld unit, refer to Manual 777060 for instructions. Safety Precautions...
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TM 40/40I, Rev. (1) September 2008 USB cable with 485 converter (1 m) part number 794079-5. HART Protocol, refer to Manual 777030 for instructions. Safety Precautions...
This section describes the proof testing procedure for proper operation of the detector. The detector can be tested using the Manual Built-in-Test or the Spectrex IR3 Fire Simulator - 20/20-310. The detector performs internal test continuously and automatic BIT test every 15 minutes for more details refer to Built-In-Test (BIT) on page 15.
TM 40/40I, Rev. (1) September 2008 Aim the Spectrex Fire Simulator Model 20/20-310 at the target point of the detector (Figure 14), in a way that the radiation emitted by it is facing directly towards the detector. (See Long Range IR3 Fire Simulator on page 59).
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SharpEye IR3 Flame Detector User Guide Testing Procedures...
This chapter deals with preventive maintenance, describes possible faults in detector operation and indicates corrective measures. Ignoring these instructions may cause problems with the detector and may invalidate the warranty. Whenever a unit requires service, please contact Spectrex or its authorized distributor for assistance. Maintenance...
Serial and tag no. Entries for every maintenance operation performed, including the description of the operation, date and personnel ID. If a unit is sent to Spectrex or a distributor for service, a copy of the maintenance records should accompany it. Maintenance...
TM 40/40I, Rev. (1) September 2008 Troubleshooting This section is intended to be a guide to correct problems which may happen during normal operation. Table 22: Troubleshooting Table Problem Cause Corrective Action LEDs Off No power at the Check that the correct power ...
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SharpEye IR3 Flame Detector User Guide Troubleshooting...
SharpEye IR3 Flame Detector User Guide Electrical Dry Contact Relays Outputs Table 23: Contact Ratings Relay Type Normal Maximum Name Position Ratings Alarm DPST N.O., N.C. 2A at 30 VDC or 0.5A at 250 VAC Auxiliary SPST N.O. 5A at 30 VDC or 250 VAC Fault *...
TM 40/40I, Rev. (1) September 2008 Perform detector diagnostics Troubleshoot For more details refer to HART Manual 777030. Communication Network: The detector is equipped with an RS-485 communication link that can be used in installations with computerized controllers. The communications protocol is Modbus compatible.
SharpEye IR3 Flame Detector User Guide Dimensions 5" x 4.5" x 6.4" (127 x 117 x 156 mm) Weight Stainless Steel: 5.5 lb (2.5 kg) Aluminium: 2.5 lb (1.2 kg) Environmental Specifications The SharpEye 40/40I is designed to withstand harsh environmental conditions.
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TM 40/40I, Rev. (1) September 2008 Electromagnetic This product is in conformance with EMC directive Compatibility (EMC) 89/336/EC: Conducted Disturbances: IEC/EN61000-4-6 ESD: IEC/EN61000-4-2 Burst: IEC/EN61000-4-4 Surge: IEC/EN61000-4-5 Immunity to main supply voltage variations: MIL-STD-1275B Radiated Immunity – IEC/EN61000-4-3 ...
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SharpEye IR3 Flame Detector User Guide Environmental Specifications...
Wiring Instructions ➣ In this appendix… General Instructions for Electrical Wiring page 51 Typical Wiring Configurations page 53 General Instructions for Electrical Wiring Follow the instructions detailed in this section for determining the correct wire gauge to be used for the installation. Use Table 25 to determine the required wire gauge /size for general wiring, such as relay wiring.
SharpEye IR3 Flame Detector User Guide Table 26: Wiring length in feet (meter) Power Number Supply Recommended Wire Diameter (AWG) Range Detectors (VDC) 22-32 22-32 22-32 20-32 20-32 4 and less 20-32 Ft (m) (50) (100) (150) (200) (240) Max. Length from Power Supply to Last Detector Typical Wiring Configurations...
247 on the same four (4) wires. When using the RS-485 network, it is possible to read each detector status (FAULT, WARNING, and ALARM) and to initiate a BIT to each detector individually. For more details, consult Spectrex. Figure 12: RS-485 Networking RS-485 Overview...
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SharpEye IR3 Flame Detector User Guide RS-485 Overview...
Accessories ➣ In this appendix… Long Range IR3 Fire Simulator page 59 Tilt Mount - P/N 40/40-001 page 62 Weather Protection - P/N 777163 page 63 Laser Detection Coverage Pointer - P/N page 64 777166 Air Shield - P/N 777161 page 65 This appendix describes the accessories that can help you maximize fire detection with the SharpEye IR3 flame detector:...
SharpEye IR3 Flame Detector User Guide D.1.1 Unpacking Verify that you have received the following contents: Delivery form Fire Simulator with integral batteries Battery charger Optional Beam Collimator Storage case D.1.2 Operating Instructions Warning: Do not open the Fire Simulator to charge the batteries or for any other reason in a hazardous area.
TM 40/40I, Rev. (1) September 2008 D.1.3 Range Table 28: Sensitivity Ranges Sensitivity Detection Standard Test Extended Test Range (ft / m) Range (ft / m) Range (ft / m) 1 (Low) 50 / 15 3.8 / 1.2 7 / 2.2 100 / 30 7 /2.2 14.5 / 4.5...
SharpEye IR3 Flame Detector User Guide D.1.5 Technical Specifications Explosion Proof Enclosure: Mechanical NFPA (designed to meet) Class I, Division 1 & 2 Groups B, C and D Class II, Division 1 & 2 Groups E, F and G ...
TM 40/40I, Rev. (1) September 2008 Weather Protection - P/N 777163 The weather protector protects the detector from different weather conditions, such as snow and rain. Figure 16: Weather Protection Weather Protection - P/N 777163...
SharpEye IR3 Flame Detector User Guide Laser Detection Coverage Pointer - P/N 777166 The Laser Detection Coverage Pointer evaluates detector coverage on-site. The device is an add-on accessory that enables designers and installers to optimize detector location and assess the actual coverage of installed detectors.
TM 40/40I, Rev. (1) September 2008 Air Shield - P/N 777161 The Air Shield enables you to install the detector in dirty areas and using compressed air, keep the window clean. This prevents the accumulation of dirt on the window and enables the detector to continue to operate under harsh conditions.
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SharpEye IR3 Flame Detector User Guide Air Shield - P/N 777161...
SIL-2 Features ➣ In this appendix… 40/40I Flame Detector page 67 40/40I Flame Detector This appendix details the special conditions to comply with the requirements of EN 61508 for SIL 2. The 40/40I Flame Detector can only be used in low or high demand mode applications, see IEC 61508.4, Chapter 3.5.12.
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SharpEye IR3 Flame Detector User Guide E.1.2.1 Conditions for Safe Operating The flame detector shall consist only of the approved hardware and software modules. The 24V power supply must fulfill the requirements for PELV / SELV of EN 60950. The automatic BIT (Built-In-Test) must be activated. The set-up parameters must be verified (as described in Using the 4- 20mA Interface for Alerting on page 68, point 1 and in Using the Alarm Relay Contact for Alerting on page 68, point 1) and the function of the...
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TM 40/40I, Rev. (1) September 2008 E.1.2.4 Other The complete function of the flame detector (flame detection, function of the 4-0mA interface, the relays) must be examined at least every six or twelve months (see Safety Relevant Parameters on page 67, when the flame detector must be switched OFF and ON.
Tel: (973) 239 8398 Fax: (973) 239 7614 Email: spectrex@spectrex-inc.com Web-site: www.spectrex-inc.com Your Local Authorized Distributor: SPECTREX INC. New Jersey (USA) Key Person: President: Mr. Eric Zinn 218 Little Falls Road. Cedar Grove, NJ 07009 +1 (973) 239 8398 +1 (800) 452 2107...
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