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Ex db eb op is IIC T4 Gb Ex tb op is IIIC T96°C Db Document ref: TM 40/40M, (14) February 2017 8200 Market Blvd, Chanhassen, MN 55317, USA Phone: +1 (973) 239 8398 Fax: +1 (973) 239 7614 Website: www.spectrex.net; Email: spectrex@spectrex.net...
Legal Notice The SPECTREX SharpEye Optical Flame Detector described in this document is the property of Rosemount. No part of the hardware, software or documentation may be reproduced, transmitted, transcribed, stored in a retrieval system or translated into any language or computer language, in any form or by any means, without prior written permission of Rosemount.
Multi IR Hydrocarbon and Hydrogen Flame Detector User Guide Release History Date Revision History Prepared by Approved by July 2008 First Release Ian Buchanan Eric Zinn September 2008 Second Release Ian Buchanan Eric Zinn July 2010 Third Release Ian Buchanan Eric Zinn August 2010 Fourth Release...
Table of Contents Model 40/40M Multi IR Hydrocarbon and Hydrogen Flame Detector ....i Legal Notice ....................iii Warranty ......................iii Release History ....................iv About this Guide .................... 10 Abbreviations and Acronyms ................11 Introduction .................... 13 Overview ..................... 13 Model and Types ...................
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Multi IR Hydrocarbon and Hydrogen Flame Detector User Guide 2.4.1 Special Instructions for Safe Use ............37 2.4.2 General Instructions ................ 38 Installation Cables ................39 2.5.1 Conduit Installation ................. 39 Installing the Tilt Mount ................. 40 2.6.1 Tilt Mount Assembly ................ 41 Connecting the Detector ................
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TM 40/40M, Rev (14) February 2017 Environmental Specifications ..............64 Wiring Instructions.................. 67 General Instructions for Electrical Wiring ..........67 Typical Wiring Configurations ..............69 RS-485 Communication Network ............. 73 RS-485 Overview .................. 73 Accessories ....................75 Flame Simulator FS-1400 ............... 75 D.1.1 Ordering Information ...............
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Multi IR Hydrocarbon and Hydrogen Flame Detector User Guide List of Figures Figure 1: Vertical and Horizontal Field of View for Gasoline ........23 Figure 2: Horizontal Fields of View for Hydrogen ........... 24 Figure 3: Vertical Field of View for Hydrogen ............25 Figure 4: Indicator LED ..................
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TM 40/40M, Rev (14) February 2017 List of Tables Table 1: Wiring Options ..................15 Table 2: Sensitivity Range Levels ................ 21 Table 3: Fuel Sensitivity Ranges ................22 Table 4: Immunity to False Alarm Sources ............26 Table 5: Welding Immunity Distance ..............27 Table 6: LED Indications ..................
About this Guide This guide describes the SharpEye Model 40/40M Multi IR Flame Detector and its features and provides instructions on how to install, operate, and maintain the detector. This guide includes the following chapters and appendices: Chapter 1, Introduction, provides a general overview of the product, principles of operation, and performance considerations.
TM 40/40M, Rev (14) February 2017 Abbreviations and Acronyms Abbreviation Meaning ATEX Atmosphere Explosives American Wire Gauge Built In Test Electromagnetic Compatibility End of Line Field of View HART Highway Addressable Remote Transducer- communication protocol Immune at Any Distance IECEx International Electrotechnical Commission Explosion Isopropyl Alcohol Infrared...
Ex tb op is IIIC T106°C Db (–55°C ≤ Ta ≤ +85°C) The SharpEye 40/40 detector is designed to operate as a stand-alone unit directly connected to an alarm system or an automatic fire extinguishing system. The detector can also be a part of a more complex system, where many detectors and other devices are integrated through a common control unit.
Multi IR Hydrocarbon and Hydrogen Flame Detector User Guide Model and Types The 40/40M Flame Detector is provided in various configurations depending Wiring options Temperature ranges Type of cable entries Housing material type Required approval The configuration detail is included in the product part number on the product label and takes the form: 40/40M-XXXXX, where XXXXX defines the model according to the above requirements.
Multi IR Hydrocarbon and Hydrogen Flame Detector User Guide Features and Benefits Detects Hydrocarbons and Hydrogen Flames. Detection Range: Up to 215ft/65m for a 1ft /0.1m n-heptane fire. Ultra High Immunity to False Alarms: See Table 4 on page 26. ...
TM 40/40M, Rev (14) February 2017 1.4.1 Fire Detection Principle The SharpEye 40/40M Detector is designed to detect hydrocarbon flames that produce CO in their combustion process and non-hydrocarbon flames that produce mainly water vapor (H O) from inorganic fuels, for example, hydrogen, ammonia, hydrofluoric acid, hydrochloric acid and so on.
Multi IR Hydrocarbon and Hydrogen Flame Detector User Guide Through the HART connection, you are able to perform: Detector setup Detector troubleshooting Detector health and status For more details, refer to the HART Manual TM 777030. 1.4.4 RS-485 Modbus For more advanced communications, the 40/40M detector has an RS 485 Modbus-compatible output that provides data communication from a...
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TM 40/40M, Rev (14) February 2017 FM, CSA 1.4.6.1 The 40/40M Flame Detector is certified for FM and CSA Explosion Proof and Functionality per FM3260: Class I, Division 1, Groups B, C, and D. Dust Ignition Proof – Class II/III Division 1, Groups E, F, and G. ...
Multi IR Hydrocarbon and Hydrogen Flame Detector User Guide TR CU/EAC 1.4.6.5 The 40/40M Flame Detector is in compliance with the standard TR CU 012/2011 per: 1Ex d e IIC T5 Gb X Ex tb IIIC T96°C Db X –55°C ≤ Ta ≤ +75°C 1Ex d e IIC T4 Gb X Ex tb IIIC T106°C Db X –55°C ≤...
TM 40/40M, Rev (14) February 2017 Alarm response times for a standard fire at a specified range are shown Table 2. Table 2: Sensitivity Range Levels Sensitivity Range ft/m Level Response Time (sec) (for 1ft /0.1m n-heptane pan fire) 50/15 2 (default) 100/30 150/45...
Multi IR Hydrocarbon and Hydrogen Flame Detector User Guide Table 3: Fuel Sensitivity Ranges Percent of Max. Distance Max. Distance Type of Fuel at Each Sensitivity Range (ft/m) Gasoline 100% 215/65 N-Heptane 100% 215/65 150/45 Kerosene 150/45 Diesel Fuel 150/45 Ethanol 95% 135/40 135/40...
TM 40/40M, Rev (14) February 2017 1.5.2 Cone of Vision Gasoline 1.5.2.1 Horizontal: 80° Vertical: 80° Figure 1: Vertical and Horizontal Field of View for Gasoline Performance Considerations...
Multi IR Hydrocarbon and Hydrogen Flame Detector User Guide Hydrogen 1.5.2.2 Horizontal: 70° Vertical: 80° Figure 2: Horizontal Fields of View for Hydrogen Performance Considerations...
Multi IR Hydrocarbon and Hydrogen Flame Detector User Guide 1.5.3 False Alarm Prevention To prevent false alarms, the detector will not alarm or react to the radiation sources specified in Table 4. Table 4: Immunity to False Alarm Sources Immunity Radiation Source Distance ft/ m Indirect or reflected sunlight...
TM 40/40M, Rev (14) February 2017 Table 5: Welding Immunity Distance Detection Range Immunity Distance Sensitivity Setting (ft/m) (ft/m) 50/15 >6/2 100/30 >12/4 150/45 >17/6 215/65 >25/7.5 1.5.4 Visual Indicators One 3-color LED indicator is located inside the detector window, as shown in Figure 4.
Multi IR Hydrocarbon and Hydrogen Flame Detector User Guide 1.5.5 Output Signals Outputs are available according to the default configuration or the wiring options selected for the 40/40M detector. Determine the outputs for your model according to Table 7. The detector incorporates several types of output suitable to different control systems: ...
TM 40/40M, Rev (14) February 2017 1.5.6 Detector Status The possible detector function statuses are listed in Table 8. A more detailed fault analysis can be seen via HART or RS-485. Table 8: Detector Status Status Description Normal Normal operation. Built-In-Test being performed.
Multi IR Hydrocarbon and Hydrogen Flame Detector User Guide The detector will remain in BIT Fault state until it has passed a successful BIT. The auxiliary relay can be activated at the warning level or alarm level, depending on programmed function. The outputs depend on the wiring options.
TM 40/40M, Rev (14) February 2017 Relays and heater operation Processor watchdog Software Memory Oscillator frequency Response to Fault Indication If a failure is found, the detector indicates by: Fault relay: Opens in wiring options 1, 2, and 4 ...
Multi IR Hydrocarbon and Hydrogen Flame Detector User Guide Automatic BIT 1.6.2.2 The detector automatically performs a BIT every 15 minutes. A successful BIT sequence does not activate any indicator. All outputs of BIT results function as described in Table 10 and Table 11, and the BIT is automatically executed every 1 minute.
TM 40/40M, Rev (14) February 2017 Manual BIT 1.6.2.3 The BIT is manually initiated by momentarily connecting Terminal 3 with Terminal 2 (or a switch across these terminals in the safe area). The results of a successful and unsuccessful Manual BIT are listed in Table 12 and Table 13.
Installing the Detector ➣ In this chapter… General Guidelines page 35 Unpacking the Product page 36 Required Tools page 37 Certification Instructions page 37 Installation Cables page 39 Installing the Tilt Mount page 40 Connecting the Detector page 42 Configuring Your Detector page 45 This chapter provides basic guidelines for installing the detector.
Multi IR Hydrocarbon and Hydrogen Flame Detector User Guide Environment: Dust, snow, or rain can reduce the detector’s sensitivity and require more maintenance activities. The presence of high intensity flickering IR sources may affect sensitivity. Aiming the Detector: ...
TM 40/40M, Rev (14) February 2017 Required Tools The detector can be installed using general-purpose common tools and equipment. Table 14 lists the specific tools required to install the detector. Table 14: Tools Tool Function Comments Hex Key ” Open and close detector Part of the kit cover (for wiring) Hex Key...
Multi IR Hydrocarbon and Hydrogen Flame Detector User Guide Units may be painted or fitted with optional accessories, some of which are made of a non-metallic material or have a non-metallic coating which could potentially generate an ignition-capable level of electrostatic charge under certain extreme conditions.
TM 40/40M, Rev (14) February 2017 If the equipment is likely to come into contact with aggressive substances, then it is the responsibility of the user to take suitable precautions that prevent it from being adversely affected, thus ensuring that the type of protection provided by the equipment is not compromised: ...
Multi IR Hydrocarbon and Hydrogen Flame Detector User Guide Installing the Tilt Mount The tilt mount (P/N 40/40-001) enables the detector to be rotated up to 60º in all directions. Figure 5 shows the detector mounted on the tilt mount. Figure 5: Detector with Tilt Mount Installing the Tilt Mount...
TM 40/40M, Rev (14) February 2017 2.6.1 Tilt Mount Assembly Figure 6 shows the tilt mount assembly with dimensions in both millimeters and inches. Tilt Holding Plate Tilt Mount Horizontal Locking Screw Vertical Locking Screw Detector Holding Plate Figure 6: Tilt Mount Assembly Figure 7 shows the tilt mount assembly with dimension in both millimeters and inches.
Multi IR Hydrocarbon and Hydrogen Flame Detector User Guide ➣ To install the tilt mount and detector: Place the tilt mount in its designated location and secure it with 4 fasteners through 4 holes 7mm in diameter. Use the 4 screws and spring washers according to the kit.
TM 40/40M, Rev (14) February 2017 Terminal Chamber Terminals Internal Earth Terminal Earth Terminal Detector Holding Screw Conduit/Cable Inlet Figure 8: Detector with Cover Removed Connect the wires to the required terminals on the Terminal Board according to the wiring diagram (Figure 8) and Table 15. Connect the grounding (earth) wire to the ground (earth) screw outside the detector (earth terminal).
Multi IR Hydrocarbon and Hydrogen Flame Detector User Guide 2.7.1 Verifying the Detector Wiring The detector has 5 output wiring options within the Exde integral terminal section of the enclosure. There are 12 terminals labeled 1–12. Table 15 describes the function of each terminal for all the wiring options. Table 15: Model 40/40M Wiring Options Wire Option 1...
HART protocol as follows: Mini Laptop Kit (P/N 777820): The mini laptop, pre-loaded with the SPECTREX host software, enables you to re-configure settings or perform diagnostics on all 40/40 series flame detectors. Refer to manual TM777070 for programming instructions when using the Mini Laptop Kit.
Multi IR Hydrocarbon and Hydrogen Flame Detector User Guide Heated Optics – Auto Temperature – 41°F/5°C 2.8.1 Sensitivity The detector offers 4 sensitivity settings. The settings refer to an n-heptane or gasoline fire of 1ft²/0.1m², from low sensitivity of 50ft/15m to 215ft/65m.
Operating the Detector ➣ In this chapter… Powering Up page 49 Safety Precautions page 50 Testing Procedures page 51 This chapter describes how to power up and test the detector. It also includes some very important safety checks that you should complete before operating the detector.
Multi IR Hydrocarbon and Hydrogen Flame Detector User Guide Safety Precautions After powering up, the detector requires almost no attention in order to function properly, but the following should be noted: Follow the instructions in this guide and refer to the drawings and specifications.
This section describes the proof testing procedure for proper operation of the detector. The detector can be tested using the Manual BIT or the SPECTREX Flame Simulator FS-1400. The detector performs internal tests continuously and automatic BIT tests every 15 minutes. For more details refer to Built-In-Test (BIT) on page 31.
Power up the system and wait up to 60 seconds for the detector to turn to a normal state. The Power LED turns on. Aim the SPECTREX Flame Simulator Model FS-1400 at the target point of the detector such that the radiation emitted by it is facing directly towards the detector.
This chapter deals with preventive maintenance, describes possible faults in detector operation and indicates corrective measures. Ignoring these instructions may cause problems with the detector and may invalidate the warranty. Whenever a unit requires service, please contact SPECTREX or its authorized distributor for assistance. Maintenance...
Serial and tag number Entries for every maintenance operation performed, including a description of the operation, date, and personnel ID If a unit is sent to SPECTREX or a distributor for service, a copy of the maintenance records should accompany it. Maintenance...
TM 40/40M, Rev (14) February 2017 Troubleshooting This section is a guide to correct problems which may happen during normal operation. Table 20: Troubleshooting Table Problem Cause Corrective Action LEDs Off No power to the Check that the correct power ...
Multi IR Hydrocarbon and Hydrogen Flame Detector User Guide Electrical Specifications Operating Voltage: 18–32VDC Power Consumption: Table 21 Table 21: Electrical Specifications Operating Status Without Voltage Outputs 0–20mA Power Normal 1.61W 1.56W Consumption Normal when Heater On 2.28W 2.16W (Max. 24VDC) Alarm 2.64W 2.28W...
TM 40/40M, Rev (14) February 2017 Outputs Electrical There are 5 output wiring options. These options are Interface defined at the factory per the customer order and cannot be changed at the customer facility. See General Instructions for Electrical Wiring on page 67 for the wiring/terminal diagram for each option.
Multi IR Hydrocarbon and Hydrogen Flame Detector User Guide Table 23: 20mA Current Output State Output Fault 0+1mA BIT Fault 2mA±10% Normal 4mA±10% Warning 16mA±5% Alarm 20mA±5% HART Protocol The HART protocol is a digital communication signal at a low level on top of the 0–20mA. This bi-directional field communication protocol is used to communicate between intelligent field instruments and the host system.
TM 40/40M, Rev (14) February 2017 Approvals FM, CSA Hazardous Area Approvals Class I Div. 1 Groups B, C, and D; Class II/III Div. 1 Groups E, F, and G ATEX, IECEx Ex II 2G D Ex db eb op is IIC T4 Gb Ex tb op is IIIC T96°C Db (–55°C ≤...
Multi IR Hydrocarbon and Hydrogen Flame Detector User Guide Environmental Specifications The SharpEye 40/40M is designed to withstand harsh environmental conditions. Designed to meet MIL-STD-810C, method High Temperature 501.1 procedure II Operating temperature: +167°F/+75 °C Storage temperature: +185 °F/+85 °C ...
Wiring Instructions ➣ In this appendix… General Instructions for Electrical Wiring page 67 Typical Wiring Configurations page 69 General Instructions for Electrical Wiring Follow the instructions detailed in this section for determining the correct wire gauge to be used for the installation. Use Table 25 to determine the required wire gauge/size for general wiring, such as relay wiring.
Multi IR Hydrocarbon and Hydrogen Flame Detector User Guide Table 26: Wiring Length in Feet/Meters Power Number Supply Recommended Wire Diameter (AWG) Range Detectors (VDC) 22–32 22–32 22–32 20–32 20–32 4 and less 20–32 ft/m 164/ 50 328/ 492/ 150 656/ 820/240 Max.
Multi IR Hydrocarbon and Hydrogen Flame Detector User Guide Figure 13: 0–20mA Wiring Option 1 (Non-isolated Sink 3-Wire) Figure 14: 0-20mA Wiring Option 2 and 3 (Source 3-Wire available with the HART Protocol) Note: There are no 0–20mA outputs in wiring options 4 and 5. Typical Wiring Configurations...
(32 detectors for each repeater) up to 247 on the same 4 wires. When using the RS-485 network, it is possible to read each detector status (FAULT, WARNING, and ALARM) and to initiate a BIT for each detector individually. For more details, contact SPECTREX. Figure 15: RS-485 Networking RS-485 Overview...
Accessories ➣ In this appendix… Flame Simulator FS-1400 page 75 Tilt Mount page 80 Duct Mount page 81 Weather Cover page 82 Cone Viewer page 83 Air Shield page 84 This appendix describes the accessories that can help you maximize fire detection with the SharpEye Multi IR Flame Detector: Flame Simulator FS-1400 The Flame Simulator FS-1400 is designed specifically for use with SharpEye...
Multi IR Hydrocarbon and Hydrogen Flame Detector User Guide D.1.1 Ordering Information The P/N of the Flame Simulator Kit is 380114-4. The kit is supplied in a carry case that includes: Flame Simulator FS-1400 Charger Tool Kit ...
Unscrew the locking disc clockwise (Item 3). Pull out the battery from the flame simulator. Insert the new battery pack in the simulator housing. Use only SPECTREX battery pack, P/N 380004. Screw on the locking disc (Item 3). Screw on the back cover (Item 4).
Multi IR Hydrocarbon and Hydrogen Flame Detector User Guide Tilt Mount The tilt mount (P/N 40/40-001) provides accurate directional selection for optimum area coverage. Figure 18: Tilt Mount Tilt Mount...
TM 40/40M, Rev (14) February 2017 Duct Mount The duct mount (P/N 777670) is suitable for use with the SharpEye 40/40 Series Optical Flame Detector 40/40M, for both the aluminum and st.st. enclosure. The duct mount allows flame detection in areas where high temperatures exist or where the detector cannot be installed inside the area.
Multi IR Hydrocarbon and Hydrogen Flame Detector User Guide Weather Cover The weather cover (P/N 777163) protects the detector from different weather conditions, such as snow and rain. Figure 20: Weather Cover Weather Cover...
TM 40/40M, Rev (14) February 2017 Cone Viewer The cone viewer (P/N 777166) evaluates detector coverage onsite. The device is an add-on accessory that enables designers and installers to optimize detector location and assess the actual coverage of installed detectors. The device is universal and can be used with all 40/40 SharpEye Optical Flame Detectors.
Multi IR Hydrocarbon and Hydrogen Flame Detector User Guide Air Shield The air shield (P/N 777650) is suitable for use with the SharpEye 40/40 Series Optical Flame Detector 40/40M, for both the aluminum and st.st. enclosures. Optical flame detectors are often used in highly polluted or dirty areas that force maintenance personnel to access the detector frequently in order to clean its optical window.
SIL-2 Features ➣ In this appendix… 40/40M Flame Detector page 85 40/40M Flame Detector This appendix details the special conditions for compliance with the requirements of EN 61508 for SIL 2. The 40/40M Flame Detector can only be used in low or high demand mode applications.
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Multi IR Hydrocarbon and Hydrogen Flame Detector User Guide E.1.2.1 Conditions for Safe Operating The flame detector must consist only of the approved hardware and software modules. The 24V power supply must fulfill the requirements for PELV/SELV of EN 60950.
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TM 40/40M, Rev (14) February 2017 Other E.1.2.4 The complete function of the flame detector (flame detection, function of the 0–20mA interface, and the relays) must be examined at least every 6 or 12 months (see Safety Relevant Parameters on page 85), or whenever the flame detector must be switched off and on.
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