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Model 40/40R Single IR Flame Detector User Guide 8200 Market Blvd, Chanhassen, MN 55317, USA Phone: +1 (973) 239 8398 Website: www.spectrex.net Email: spectrex.csc.rmtna@emerson.com...
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“Act of God” which are above and beyond its control. SPECTREX will, upon receipt of any defective product, transportation prepaid, repair or replace it at its sole discretion if found to have been defective when shipped. Said repair or replacement is SPECTREX’S sole liability under this warranty and SPECTREX’S liability shall be limited to repair or replacement of the component found...
Table of Contents Table of Contents .................... v List of Figures ....................ix List of Tables ....................x About this Guide ..................11 Release History ..................12 Glossary and Abbreviations ..............13 Notifications ..................14 Product Overview ..................15 Approvals..................... 15 Model and Types ...................
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3.1.3 Spacing and Location ..............33 3.1.4 Environment .................. 33 3.1.5 Aiming the Detector ................ 34 Unpacking the Product ................34 3.2.1 Checking the Product Type ............... 34 Required Tools ..................34 Certification Instructions ................ 35 3.4.1 Special Instructions for Safe Use ............35 3.4.2 General Instructions ................
List of Figures Figure 1: Field of View ..................23 Figure 2: Indicator LED ..................25 Figure 3: Detector with Tilt Mount ............... 38 Figure 4: Tilt Mount Assembly ................39 Figure 5: Tilt Mount Assembly (dimensions in millimeters and inches) ..... 39 Figure 6: Detector with Cover Removed ...............
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List of Tables Table 1: Wiring Options ..................17 Table 2: Fuel Sensitivity Ranges ................23 Table 3: Immunity to False Alarm Sources ............24 Table 4: LED Indications ..................24 Table 5: Available Output Types ................26 Table 6: Detector Status ..................26 Table 7: Output Signals Versus Detector State ............
About this Guide About this Guide This guide describes the SharpEye Model 40/R Single IR Flame Detector and its features and provides instructions on how to install, operate, and maintain the detector. Note: This user guide should be read carefully by all individuals who have or will have responsibility for using, maintaining, or servicing the product.
About this Guide Release History Revision Prepared by Approved by Date History July 2008 First Release Ian Buchanan Eric Zinn September Second Ian Buchanan Eric Zinn 2008 Release July 2010 Third Release Ian Buchanan Eric Zinn August 2010 Fourth Release Ian Buchanan Eric Zinn November...
About this Guide Glossary and Abbreviations Abbreviation/Term Meaning Analog Video Video values are represented by a scaled signal ATEX Atmosphere Explosives American Wire Gauge Built-In-Test Complementary Metal-Oxide Semiconductor image CMOS sensor Each component is represented by a number Digital Video representing a discrete quantization Digital Signal Processing Electromagnetic Compatibility...
About this Guide Abbreviation/Term Meaning Radio Frequency Interference RTSP Real Time Streaming Protocol Safety Integrity Level Unified Coarse Thread Volts Alternating Current Notifications This section explains and exemplifies the usage of warnings, cautions, and notes throughout this guide: Warning: This indicates a potentially hazardous situation that could result in serious injury and/or major damage to the equipment.
SPECTREX product warranty. The SharpEye 40/40 detector is designed to operate as a stand-alone unit directly connected to an alarm system or an automatic fire extinguishing system.
Product Overview Model and Types The 40/40R Flame Detector is provided in various configurations depending on: • Wiring options • Temperature ranges • Type of cable entries • Housing material type • Required approval The configuration detail is included in the product part number on the product label and takes the form: 40/40R-XXXXX, where XXXXX defines the model according to the above requirements.
Product Overview Features and Benefits • Single IR Channel: Between 4–4.6µm. • Built-In-Test (BIT): Manual and Automatic (see Built-In-Test (BIT) on page 29). • Heated Window: Prevents effects of ice, snow, and condensation. • Electrical Interface: • Dry contact relays •...
Product Overview 2.4.2 Heated Optics The SharpEye 40/40 Flame Detector uses heated optics. The heater increases the temperature of the optical surface by 5–8°F / ~3–5°C above the ambient temperature to improve performance in ice, condensation, and snow conditions. The heated optics can be set to one of the following: •...
Product Overview 2.4.5 Product Certification The 40/40R Flame Detectors have the following certifications: • ATEX, IECEx, page 20 • FM, CSA, page 20 • SIL-, page 21 • EN54-10, page 21 • Inmetro (UL), page 21 • TR CU/EAC, page 21 2.4.5.1 ATEX, IECEx The 40/40R Optical Flame Detector is certified to:...
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Product Overview 2.4.5.3 SIL-2 (TÜV) The 40/40R Opti10 cal Flame Detector is certified for the SIL-2 requirement per IEC 61508.4, Chapter 3.5.12. The alert condition according to SIL-2 can be implemented by: • Alert signal via 0–20mA current loop. • Alert signal via alarm relay and fault relay •...
Product Overview Performance Considerations This section describes performance aspects of the 40/40R. 2.5.1 Detection Sensitivity Detection sensitivity is the maximum distance at which the detector reliably detects a specific size of fire and typical type of fuel (standard fire). 2.5.1.1 Standard Fire Defined as a 1ft /0.1m...
Product Overview 2.5.3 False Alarm Prevention To prevent false alarms, the detector will not alarm or react to the radiation sources specified in Table 3. Table 3: Immunity to False Alarm Sources Immunity Radiation Source Distance ft/m Vehicle headlights (low beam) conforming to 1.7/0.5 MS53023-1 Incandescent frosted glass light 100W...
Product Overview Indicator LED Figure 2: Indicator LED 2.5.5 Output Signals Outputs are available according to the default configuration or the wiring options selected for the 40/40R detector. Determine the outputs for your model according to Table 5. The detector incorporates several types of output suitable to different control systems: •...
Product Overview Table 5: Available Output Types Output Type Version Detector Status Alarm Relay 40/40R – Options The relay is N.O. 1XXXX, 4XXXX, and 5XXXX 40/40R – Options The relay is N.O. and N.C. 2XXXX and 3XXXX Auxiliary Relay 40/40R – Options The relay is N.O.
Product Overview In each state, the detector activates different outputs, as specified in Table 7. Table 7: Output Signals Versus Detector State Detector Alarm Auxiliary Fault State Indicator Mode Relay Relay Relay output Normal Green Warning 16mA Alarm Constant 20mA Latched Constant 20mA...
Product Overview Notes: The auxiliary relay is available only in models with suffix – 4XXXX • and 5XXXX The 0–20mA is available only in models with suffix – 1XXXX, • 2XXXX, and 3XXXX 2.5.7 Auxiliary Relay as End-of-Line The auxiliary relay can be used as End-of-Line in models with suffix – 4XXXX and 5XXXX only.
Product Overview 2.6.2 Response to Fault Indication If a failure is found, the detector indicates by: • Fault relay: • Opens in wiring options 1, 2, and 4 • Closes in wiring options 3 and 5 • 0-20mA: indicates fault (0mA or 2mA) in wiring options 1, 2, and 3 •...
Product Overview 2.6.3.2 Automatic BIT The detector automatically performs a BIT every 15 minutes. A successful BIT sequence does not activate any indicator. The results of a successful and unsuccessful BIT are listed in Table 8 and Table 9. Table 8: Results of a Successful BIT Output Result Fault Relay...
Product Overview Table 10: Results of a Successful Manual BIT Output Result Fault Relay Wiring options 1, 2, and 4: remains Closed (Normal) • Wiring options 3 and 5: remains Open (Normal) • Alarm Relay Activated for 3 sec (only when the function alarm BIT is set to YES) Auxiliary For wiring options 4 and 5: is activated for 3 sec (only...
Installing the Detector Installing the Detector This chapter provides basic guidelines for installing the detector. It does not attempt to cover all of the standard practices and codes of installation. Rather, it emphasizes specific points of consideration and provides some general rules for qualified personnel.
Installing the Detector 3.1.5 Aiming the Detector • The detector should be aimed toward the center of the detection zone and have a completely unobstructed view of the protected area. • Whenever possible, the detector face should be tilted down at a 45º angle to maximize coverage and prevent accumulation of dust and dirt.
Installing the Detector Table 12: Tools Tool Function Comments Hex key 3/16” Open and close detector Part of the kit cover (for wiring) Hex key 1/4” Mount the detector on the tilt Part of the kit mount Flat screwdriver Connect ground terminal Standard tool Flat screwdriver Connect wires to the terminal...
Installing the Detector • The 3 fastening screws used to screw on the cover of the flameproof compartment have a yield stress of 344N/mm². Any replacement fasteners must have a yield stress of at least this value. • When the duct mount is fitted and the equipment is intended to be mounted to a heated/cooled air duct/process vessel, it should be verified that the temperature of the air duct/process vessel should not be capable of heating or cooling any part of the equipment enclosure to a temperature outside the...
Installing the Detector Installation Cables The following guideline for the cable installation: • All cables to the detector must be well shielded in order to comply with EMC requirement (see Table 21). • Ground the detector to the nearest ground point (not more than 3m from the detector location).
Installing the Detector Installing the Tilt Mount The tilt mount (P/N 40/40-001) enables the detector to be rotated up to 60º in all directions. Figure 3 shows the detector mounted on the tilt mount. Figure 3: Detector with Tilt Mount SharpEye™...
Installing the Detector 3.6.1 Tilt Mount Assembly Figure 4 shows the tilt mount assembly. Tilt holding plate Tilt mount Horizontal locking screw Vertical locking screw Detector holding plate Figure 4: Tilt Mount Assembly Figure 5 shows the tilt mount assembly with dimensions in both millimeters and inches.
Installing the Detector To install the tilt mount and detector: Place the tilt mount in its designated location and secure it with 4 fasteners through 4 holes 7mm in diameter. Use the 4 screws and spring washers according to the kit. Note: Removing the detector for maintenance purpose does not require the tilt mount to be removed.
Installing the Detector Terminal chamber Terminals Internal earth Terminal Earth terminal Detector holding screw Conduit/cable inlet Figure 6: Detector with Cover Removed Connect the wires to the required terminals on the terminal board according to the wiring diagram (Figure 6) and Table 13. Connect the grounding (earth) wire to the ground (earth) screw outside the detector (earth terminal).
Installing the Detector 3.7.1 Verifying the Detector Wiring The detector has 5 output wiring options within the Exde integral terminal section of the enclosure. There are 12 terminals labeled 1–12. Table 13 describes the function of each terminal for all the wiring options. Table 13: Model 40/40R Wiring Options Wire Option 1...
• USB RS-485 Harness Kit (P/N 794079): The USB RS-485 Harness Kit with RS-485/USB converter, used with the SPECTREX host software, enables you to connect to any available PC or laptop to re-configure settings or perform diagnostics on all 40/40 series flame detectors.
Installing the Detector • Auxiliary BIT - No • EOL – No • Heated Optics – Auto • Temperature – 41°F/5°C 3.8.1 Alarm Delay The detector is equipped with an alarm delay option, which provides programmable time delays with settings at: •...
Installing the Detector Alarm BIT Yes: Successful Manual BIT activates the Alarm • Relay for approximately 3 seconds (default). No: Successful Manual BIT does not activate the • Alarm Relay. Auxiliary BIT Yes: Successful Manual BIT activates the • Auxiliary Relay for approximately 3 seconds (default).
Operating the Detector Operating the Detector This chapter describes how to power up and test the detector. It also includes some very important safety checks that you should complete before operating the detector. Powering Up This section describes how to power up the detector. Follow these instructions carefully to obtain optimal performance from the detector over its lifecycle: To turn on the detector: Turn on the power.
This section describes the proof testing procedure for proper operation of the detector. The detector can be tested using the Manual Built-in-Test or the SPECTREX Flame Simulator FS-1300. The detector performs internal tests continuously and automatic BIT tests every 15 minutes. For more details refer to Built-In-Test (BIT) on page 29.
Power up the system and wait up to 60 seconds for the detector to turn to a normal state. The Power LED turns on. Aim the SPECTREX Flame Simulator Model FS- at the target point of the detector (Figure 14), such that the radiation emitted by it is facing directly towards the detector.
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Operating the Detector Alarm Relay Activated For a few seconds and then returns to Normal Auxiliary Relay Activated For a few seconds and then returns to Normal Fault Relay Remains active during the test Red, steady SharpEye™ Single IR Flame Detector User Guide...
This chapter deals with preventive maintenance, describes possible faults in detector operation and indicates corrective measures. Ignoring these instructions may cause problems with the detector and may invalidate the warranty. Whenever a unit requires service, please contact SPECTREX or its authorized distributor for assistance. Maintenance This section describes the basic maintenance steps that should be taken to keep the detector in good working condition.
• Entries for every maintenance operation performed, including a description of the operation, date, and personnel ID If a unit is sent to SPECTREX or a distributor for service, a copy of the maintenance records should accompany it. Troubleshooting This section is a guide to correct problems which may happen during normal operation.
Specifications A.2 Electrical Specifications Table 18: Electrical Specifications Operating Status Without Voltage Outputs 0–20mA Power Normal 1.61W 1.56W Consumption Normal when heater on 2.28W 2.16W (Max. 24VDC) Alarm 2.64W 2.28W Alarm when heater on 3.24W 2.88W Maximum Current Normal 70mA 65mA (Max.
Specifications A.3.2.3 HART Protocol The HART protocol is a digital communication signal at a low level on top of the 0–20mA. This bi-directional field communication protocol is used to communicate between intelligent field instruments and the host system. HART is available in wiring options 2 and 3.
Specifications A.4 Approvals A.4.1 Hazardous Area Approvals • FM, CSA Class I Div. 1 Groups B, C, and D; Class II/III Div. 1 Groups E, F, and G • ATEX, IECEx Ex II 2G D Ex db eb op is IIC T4 Gb Ex tb op is IIIC T96°C Db (–55°C ≤...
A.5.6 Weight • Stainless Steel: 6.1lb/2.8kg • Aluminum: 2.8lb/1.3kg A.6 Environmental Specifications The SharpEye 40/40R is designed to withstand harsh environmental conditions. A.6.1 High Temperature • Designed to meet MIL-STD-810C, Method 501.1 Procedure II • Operating temperature: +167°F/+75 °C •...
Specifications A.6.5 Dust • Designed to meet MIL-STD-810C, Method 510.1, Procedure I • Exposure to a dust concentration of 0.3g/ft at a velocity of 1750fpm, for 12 hours A.6.6 Vibration • Designed to meet MIL-STD-810C, Method 514.2, Procedure VIII • Vibration at an acceleration of 1.1g within the frequency range of 5–30Hz, and an acceleration of 3g within the frequency range of 30–500Hz A.6.7...
Wiring Instructions Appendix B: Wiring Instructions B.1 General Instructions for Electrical Wiring To determine the correct wire gauge to be used for the installation: Use Table 22 to determine the required wire gauge/size for general wiring, such as relay wiring. Calculate the permitted voltage drop with respect to load current, wire gauge, and length of wires.
Wiring Instructions B.2 Calculation Formula Use the following formula to calculate minimum wire gauge per wire length between the power supply (controller) and the detector, considering the number of detectors on the same power line, where: • L = Actual wire length between the detector and the power supply •...
Wiring Instructions Figure 12: 0–20mA Wiring Option 2 and 3 (Source 3-Wire available with the HART Protocol) Note: There are no 0–20mA outputs in wiring options 4 and 5. SharpEye™ Single IR Flame Detector User Guide...
(32 detectors for each repeater) up to 247 on the same 4 wires. When using the RS-485 network, it is possible to read each detector status (FAULT, WARNING, and ALARM) and to initiate a BIT for each detector individually. For more details, contact SPECTREX. Figure 13: RS-485 Networking...
Accessories Appendix D: Accessories This appendix describes the accessories that can help you maximize fire detection with the SharpEye Flame Detector. D.1 Flame Simulator FS-1300 The Flame Simulator FS-1300 is designed specifically for use with SharpEye Flame Detectors. The Flame Simulator includes a halogen lamp that emits UV and IR radiation.
Accessories D.1.2 Unpacking Verify that you have received the following contents: • Delivery form • Flame simulator with integral battery • Battery charger • Tool keys • User manual • FAT forms • EU declaration • Storage case D.1.3 Operating Instructions Warning: Do not open the flame simulator to charge the batteries or for any other reason in a hazardous area.
Accessories D.1.4 Range Table 25: Sensitivity Ranges Sensitivity Detection Sensitivity Maximum Testing Distance Setting (ft/m) (ft/m) 40/40R 50/15 4/1.2 Notes: The minimum distance from the detector is 20”/50cm. • At extreme temperatures, there is a 15% maximum reduction in • the range.
Unscrew the battery back cover (Item 4) counterclockwise. Unscrew the locking disc (Item 3) clockwise. Pull out the battery from the flame simulator. Insert the new battery pack in the simulator housing. Use only SPECTREX battery pack, P/N 380004. Screw on the locking disc (Item 3).
Accessories Note: For more information refer to TM380002. D.2 Technical Specifications D.2.1 General • Temperature Range: –4°F to +122ºF / –20ºC to +50ºC • Vibration Protection: 1g (10–50Hz) D.2.2 Electrical • Power: 14.8V (4 X 3.7V rechargeable lithium-ion battery) • Max.
Accessories D.4 Duct Mount The duct mount (P/N 777670) is suitable for use with the SharpEye 40/40 Series Optical Flame Detector 40/40R, for both the aluminum and st.st. enclosure. The duct mount allows flame detection in areas where high temperatures exist or where the detector cannot be installed inside the area.
Accessories D.5 Weather Cover The weather cover (P/N 777163) protects the detector from different weather conditions, such as snow and rain. Figure 18: Weather Cover...
Accessories D.6 Air Shield The air shield (P/N 777650) is suitable for use with the SharpEye 40/40 Series Optical Flame Detector 40/40R, for both the aluminum and St.St. enclosures. Optical flame detectors are often used in highly polluted or dirty areas that force maintenance personnel to access the detector frequently in order to clean its optical window.
SIL-2 Features Appendix E: SIL-2 Features E.1 40/40R Flame Detector This appendix details the special conditions for compliance with the requirements of EN 61508 for SIL 2. The 40/40R Flame Detector can only be used in low demand mode applications. See IEC 61508.4, Chapter 3.5.12.
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SIL-2 Features • The function of the 40/40 Flame Detector (flame detection, function of the 0– 20mA interface, and relay functions) must be checked completely. E.1.2.2 Using the 0–20mA Interface for Alerting • The following parameters should be set: • Automatic BIT test = on •...
End of Line Resistor Appendix F: End of Line Resistor The 40/40 series can be equipped with an EOL resistor inside the flameproof 'd' terminal compartment. The EOL resistor can be situated in the rear part which is Ex e or Ex d , depending on the application.
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