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JUMO flowTRANS US W02 Brief Instructions
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JUMO flowTRANS US W02 Brief Instructions

JUMO flowTRANS US W02 Brief Instructions

Ultrasonic flow meter for liquids
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JUMO flowTRANS US W02
Ultrasonic flow meter
for liquids
Brief Instructions
40605111T97Z001K000
V3.00/EN/00769022/2024-11-04

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Summary of Contents for JUMO flowTRANS US W02

  • Page 1 JUMO flowTRANS US W02 Ultrasonic flow meter for liquids Brief Instructions 40605111T97Z001K000 V3.00/EN/00769022/2024-11-04...
  • Page 2 Further information and downloads qr-406051-en.jumo.info...

  • Page 3: Table Of Contents

    Table of contents Table of contents About this documentation ........6 Other applicable device documentation .
  • Page 4 Table of contents 4.8.4 Pressure loss diagram ............18 Measurement media .
  • Page 5 Table of contents Shutdown ........... . .45 11.1 Uninstallation .

  • Page 6: About This Documentation

    About this documentation 1 About this documentation Other applicable device documentation This document is supplemented by the documents listed below: Product group Document type 406051 Operating Manual IO-Link Purpose This documentation is part of the device and includes all information to ensure that it is used safely and as intended across all phases of the product lifecycle.

  • Page 7: Safety

    Safety 2 Safety Intended use The ultrasonic flowmeter measures the flow, temperature and (optionally) the pressure of conductive and non-conductive liquid media. It is mounted in pipes made from plastic or metal. The documentation is part of the device. The device is only intended for use according to this documen- tation.

  • Page 8: Transport And Storage Damage

    2 Safety Transport and storage damage The device can be damaged if it is insufficiently protected during transport and/or improperly stored. • Transport the device protected from moisture and dirt in shockproof packaging. • Protect all electrical and mechanical connections from damage. •...

  • Page 9: Description

    Description 3 Description Structure Front view Rear view Display Transducer (ultrasonic converter) O-ring (seal for the process connection) Grounding terminal Housing for electronic components M12 plug connector Measuring pipe Protective cap for grounding terminal Function The transducers are on opposite sides of the measuring section and act as transmitters and receivers, i.e.

  • Page 10: Nameplate

    Radio Equipment Directive (RED) JUMO GmbH & Co. KG hereby declares that the JUMO flowTRANS US W02 device complies with the Directive 2014/53/EU. The full text of the EU Declaration of Conformity is available at the following web...

  • Page 11: Device Id

    Radio equipment regulations 2017 JUMO GmbH & Co. KG hereby states that the flowTRANS W02 device complies with the radio equip- ment regulations UK S.I. 2017 No. 1206. The full text of the UK Declaration of Conformity is available at the following web address: qr-406051-en.jumo.info.

  • Page 12: Technical Data

    Technical data 4 Technical data Electrical safety Requirements DIN EN 61010-1 The device must be equipped with an electrical circuit that meets the require- ments for "Limited-energy circuits". Electrical data Voltage supply DC 18 to 30 V SELV, PELV, Class 2 Current consumption IO-Link operation ≤...

  • Page 13: Inputs

    4 Technical data Inputs 4.3.1 Measurands Flow Flow DN 15 (Low-flow calibration) 60 l/min DN 15 80 l/min DN 20 210 l/min DN 25 320 l/min DN 32 520 l/min Accuracy Pulse output ≤ ±1.0% of the measured value ±0.03% of flow Current output Like pulse output, additionally ≤...

  • Page 14: Digital Inputs

    4 Technical data Pressure (optional) Measuring range DN 15, DN 20, DN 25 -1 to +16 bar relative pressure DN 32 -1 to +10 bar relative pressure Accuracy At 20 °C ±0.4% MSP At -20 to +100 °C ±1% MSP Includes: linearity, hysteresis, repeatability, deviation of measuring range initial value, and measuring range end value.

  • Page 15: Digital Outputs

    4 Technical data 4.4.2 Digital outputs Type Transistor output as switching output or pulse output (I/O pin 1 only) Protection Against polarity reversal, short circuiting and overload Output signal Push-pull, PNP, NPN Ampacity ≤ 200 mA Voltage drop ≤ 3 V Switching output Function Limit value monitoring function...

  • Page 16: Interfaces

    4 Technical data Interfaces 4.5.1 Bluetooth Function Transfer of configuration data and device information, display of process val- Communication Via end device with JUMO smartCONNECT app Authentication Via Bluetooth® radio module and NFC tag Connection status (configurable) Permanently Active Temporarily...

  • Page 17: Environmental Influences

    4 Technical data Environmental influences The product is UL-approved. The approval stipulates that the product may be used indoors only. Admissible ambient temperature DIN 60068-2-1, DIN 60068-2-2 At medium temperature ≤ 50 °C -20 to +50 °C At medium temperature ≤ 80 °C -20 to +60 °C At medium temperature >...

  • Page 18: Mechanical Features

    4 Technical data Mechanical features 4.8.1 Device Weight Without screw connection ≥ 215 to ≤ 385 g Depends on version and DN. 4.8.2 Materials Housing PA66-GF25 Display cover PMMA Components in contact with the medium Measuring tube PPSU Transducer PEEK Seals Process connection, transduc- EPDM or FKM (optionally)

  • Page 19: Measurement Media

    4 Technical data Measurement media Medium type Conductive or non-conductive liquids Viscosity ≤ 100 mPas Foreign matter content Solids ≤ 5 % vol ≤ 1 % vol Medium temperature Temperature range -20 to +95 °C Within the accuracy -20 to +50 °C Within the accuracy -20 to +80 °C a, b...

  • Page 20: Accessories

    4 Technical data 4.10.2 Accessories Mounting sets ( ) 4 ( ) 3 ( ) 2 ( ) 1 Device (1) with mounting set – consisting of union Total installation length (L1) of device and mounting ends (2) and union nuts (3) set –...

  • Page 21: Installation

    Installation 5 Installation Preparing for installation 5.1.1 Installation site Requirements: • The device is protected from electromechanical interference. • The device is protected from UV radiation. • The device is protected from the weather in outdoor applications. 5.1.2 Inlet and outlet sections To ensure measurement accura- cy, longer inlet and outlet distanc- es may be required depending on...

  • Page 22: Avoid Mechanical Strain

    5 Installation 5.1.4 Avoid mechanical strain Requirements: • The center axes of both pipe ends are aligned (A-B) before mounting in the pipeline (1). • The pipe ends are aligned parallel and at an angle to each other (C). • The insertion length (L) of the device is observed.

  • Page 23: Installing The Device

    5 Installation Installing the device Describes the installation in the pipe with accessory mounting kits, Page 20. Material 2 O-rings (process connection seals) Requirements: • The system has been de-energized and secured against being switched on again. • The medium circulation of the plant is stopped. •...

  • Page 24: Electrical Connection

    Electrical connection 6 Electrical connection Connection elements Grounding terminal Device (rear view) M12 plug connector 6.1.1 Terminal assignment M12 plug connection Designation Description Assignment IO-Link DC 24 V 1 BN (Brown) I/O-Pin 2 2 WH (White) 3 BU (Blue) IO-Link, I/O-Pin 1 4 BK (Black) Device Connecting cable...

  • Page 25: Analog Outputs

    6 Electrical connection 6.2.2 Analog outputs I/O Pin 1 and/or I/O Pin 2 can be configured as analog output. The connection examples for I/O Pin 2 also apply to I/O Pin 1. Current output – 4 to 20 mA +24 V ≤...
  • Page 26 6 Electrical connection Digital output – push-pull (example 2) +24 V I/O Pin 2 I/O Pin 1 ≤ 200 mA, ≤ 10 kHz Device Connecting cable Digital output – NPN (n-switching) +24 V I/O Pin 2 I/O Pin 1 ≤ 200 mA, ≤ 10 kHz Device Connecting cable Digital output –...

  • Page 27: Connecting The Device

    6 Electrical connection Connecting the device Aids Torque wrench with socket insert, SW5 Materials Connecting cable for plug connector M12 Grounding cable with ring cable lug M2,5 Hexagon nut DIN EN ISO 4032 M2,5 Requirements: • The system has been de-energized and secured against being switched on again. •...
  • Page 28 6 Electrical connection 3. Insert the connecting cable (5) into the M12 plug connection (6). 4. Screw the union nut (7) of the connecting cable onto the M12 plug connection. Tightening torque: 0.4 Nm. 5. Connect the connecting cable to the device that is processing the signals and to the voltage supply. 6.

  • Page 29: Operation

    BT SW: 464.01.01 I/O HW: 01.01 BT SW: 464.01.01 TAG: JUMO flowTRANS US TAG: JUMO flowTRANS US W02 Orientation: 0°, 180° Orientation: 90°, 270° Pos. Designation Description Startup display Shows the device software version. 2, 3 Shows the device hardware version.
  • Page 30 7 Operation Status bar Pos. Symbol, display Description ALARM Shows a device error or a warning. BATCH Shows an active batch operation. Shows an input that is in simulation mode. Process value display 1, Process value display 2 Totalizer, totalizer transmission Only appears if the process value display is configured accordingly.
  • Page 31 7 Operation System unit Pos. Symbol, display Description l/s, m /h, ft /min, l/min, ft Shows the configured system unit of the process value. usgal/min, impgal/min, l/h, /s, usgal/h, impgal/h, °C, °F, mbar, bar, psi, m/s, %, l, usgal, impgal, m , ft Toolbar Interface connections...
  • Page 32 7 Operation I/O Pin 1 Shows the configuration, function and status of the device I/O Pin 1. Pos. Symbol, display Description Configuration: IO-Link Configuration: Analog output Configuration: Digital output Function: Switching output, pulse output Status: Inactive (switching output) Configuration: Digital output Function: Switching output Status: Active I/O Pin 2...

  • Page 33: Interfaces

    7.2.1 Bluetooth The JUMO smartCONNECT app allows the device to be configured and its parameters to be set using an end device. Configuration data and device information are transmitted via Bluetooth. The Bluetooth radio module of the device is permanently active during initial startup.

  • Page 34: Configuration Via Bluetooth

    Configuration via Bluetooth® 8 Configuration via Bluetooth® The parameter lists are based on the JUMO smartCONNECT app operating menu. The table headings locate the respective parameters in the app operating menu.. The default settings are shown in bold in the following tables.
  • Page 35 Parameter function. output Input/output 1 > IO-Link Parameter Value Description Application-specific marking JUMO flowTRANS US W02 TAG designation (text entry with max. 32 characters possible). System designation Location identification code Process data format Floating point, whole number IO-Link output format of process data.
  • Page 36 8 Configuration via Bluetooth® Input/output 1 > digital output 1 Parameter Value Description Function Inactive, switching output, pulse Parameter function. output Parameter I/O pin 1 must be configured as a digital output value. Input/output 1 > digital output 1 > switching output Parameter Value Description...
  • Page 37 8 Configuration via Bluetooth® Input/output 1 > digital output 1 > pulse output Parameter Value Description Output signal type p-switching, n-switching, push- Parameter function. pull Parameter I/O pin 1 must be configured as a digital output value. Parameter function of digital output 1 must be configured as a pulse output value.
  • Page 38 8 Configuration via Bluetooth® Input/output 2 > digital output 2 Parameter Value Description Function Inactive, switching output Parameter function. Parameter I/O pin 2 must be configured as a digital output value. Input/output 2 > digital output 2 > switching output Parameter Value Description...
  • Page 39 8 Configuration via Bluetooth® Input/output 2 > digital input Parameter Value Description Function Inactive, reset all totalizers, Function of the parameter in the start/stop batch, measured value event of signaling at the digital in- suppression put. Inversion On, Off Inverts the input signal. Measurands >...
  • Page 40 8 Configuration via Bluetooth® Measurands > flow > fine adjustment Parameter Value Description Function On, Off Parameter function. ACTUAL start value Input range: Input value for fine adjustment. -99999 to 99999 (0.000) Alternatively: parameter adop- tion of ACTUAL start value ACTUAL end value Input range: Input value for fine adjustment.
  • Page 41 8 Configuration via Bluetooth® Totalizer Parameter Value Description Counting mode totalizer 1 Positive, negative, balanced Integrate the flow components depending on the counting modes. Counting mode totalizer 2 Positive, negative, balanced Positive: Only positive flow com- ponents. Negative: Only negative flow components.

  • Page 42: Troubleshooting

    Troubleshooting 9 Troubleshooting Process value error Process value errors are displayed flashing instead of the process value. With error messages in line with the NAMUR classification NE 107, process value errors are supplemented by symbols and a two- line message (alternating with the process display). Appearance Cause Remedy...

  • Page 43: Error Messages Outside Namur

    9 Troubleshooting Symbol Designation Functional check Message Cause Remedy Simulation Simulation mode is active. Deactivate simulation mode. Alterna- active tively: Restart device. Symbol Designation Outside the specification Message Cause Remedy Outside the Flow: The measuring range was ex- Comply with measuring range. specification ceeded.

  • Page 44: Maintenance And Cleaning

    Maintenance and cleaning 10 Maintenance and cleaning 10.1 Cleaning device housing The device housing can be cleaned when the device has been installed. Clean the device with a cloth dampened with water. 10.2 Decontamination Use: • When the medium is changed in the plant. •...

  • Page 45: Shutdown

    Shutdown 11 Shutdown 11.1 Uninstallation Requirements: • The system has been de-energized and secured against being switched on again. • The medium circulation of the plant is stopped. • The pipe is drained and rinsed. • Suitable protective equipment has been set up. •...

  • Page 46: Accessories

    Mounting set stainless steel, DN 25 with PP nut 00750919 Mounting set stainless steel, DN 32 with PP nut 00750918 JUMO smartCONNECT (App) 00770436 IO-Link master, 1-channel (TMG Device Tool), including mini USB cable for use with Win- 00694070 dows® PC Line socket, 4-pole, M12 ×...

  • Page 47: Certificates

    Certificates 13 Certificates 13.1 China RoHS Product group: 406051 China EEP Hazardous Substances Information Component Name Hg ) Cr(VI) PBDE Housing (Gehäuse) Process connection (Prozessanschluss) Nuts (Mutter) Screw (Schraube) (Leiterplatte) SJ/T 11364 This table is prepared in accordance with the provisions SJ/T 11364. ○...
  • Page 48 JUMO GmbH & Co. KG JUMO UKL TD JUMO Process Control, Inc. Street address: JUMO House 6724 Joy Road Moritz-Juchheim-Straße 1 Temple Bank, Riverway East Syracuse, NY 13057, USA 36039 Fulda, Germany Harlow, Essex, CM20 2DY, UK Delivery address: Phone:...