JUMO flowTRANS US W02 Operating Manual
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JUMO flowTRANS US W02 Operating Manual

JUMO flowTRANS US W02 Operating Manual

Ultrasonic flow meter for liquids
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JUMO flowTRANS US W02
Ultrasonic flow meter
for liquids
Operating Manual
40605106T90Z001K000
V1.00/EN/00778428/2024-11-11

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Summary of Contents for JUMO flowTRANS US W02

  • Page 1 JUMO flowTRANS US W02 Ultrasonic flow meter for liquids Operating Manual 40605106T90Z001K000 V1.00/EN/00778428/2024-11-11...
  • Page 2 Further information and downloads qr-406051-en.jumo.info...

  • Page 3: Table Of Contents

    Table of contents Table of contents About this documentation ........6 Purpose.
  • Page 4 JUMO digiLine ........
  • Page 5 Table of contents Configuration pressure ............48 Configuration display .

  • Page 6: About This Documentation

    About this documentation 1 About this documentation Purpose This documentation is part of the device and includes all information to ensure that it is used safely and as intended across all phases of the product lifecycle. If you do not follow the documentation and safety information, this may result in risk to life and damage to property due to improper use.

  • Page 7: Safety

    Safety 2 Safety Intended use The ultrasonic flowmeter measures the flow, temperature and (optionally) the pressure of conductive and non-conductive liquid media. It is mounted in pipes made from plastic or metal. The documentation is part of the device. The device is only intended for use according to this documen- tation.

  • Page 8: Transport And Storage Damage

    2 Safety Transport and storage damage The device can be damaged if it is insufficiently protected during transport and/or improperly stored. • Transport the device protected from moisture and dirt in shockproof packaging. • Protect all electrical and mechanical connections from damage. •...

  • Page 9: Description

    Description 3 Description Structure Front view Rear view Display Transducer (ultrasonic converter) O-ring (seal for the process connection) Grounding terminal Housing for electronic components M12 plug connector Measuring pipe Protective cap for grounding terminal Function The transducers are on opposite sides of the measuring section and act as transmitters and receivers, i.e.

  • Page 10: Nameplate

    3 Description Nameplate Example: Device designation Voltage supply (DC) Manufacturer and address JUMO digiLine hardware address Nominal width Nominal pressure level CE identification marking Order code UKCA identification marking Part no. FCC identification marking Fabrication number Disposal Observe device documentation!

  • Page 11: Approval Marks And Certificates

    Radio Equipment Directive (RED) JUMO GmbH & Co. KG hereby declares that the JUMO flowTRANS US W02 device complies with the Directive 2014/53/EU. The full text of the EU Declaration of Conformity is available at the following web address: qr-406051-en.jumo.info.

  • Page 12: Technical Data

    Technical data 4 Technical data Electrical safety Requirements DIN EN 61010-1 The device must be equipped with an electrical circuit that meets the require- ments for "Limited-energy circuits". Electrical data Voltage supply DC 4.5 to 5.5 V or DC 18 to 30 V SELV, PELV, Class 2 Current consumption ≤...

  • Page 13: Inputs

    4 Technical data Inputs 4.3.1 Measurands Flow Flow DN 15 (Low-flow calibration) 60 l/min DN 15 80 l/min DN 20 210 l/min DN 25 320 l/min DN 32 520 l/min Accuracy ≤ ±1.0 % of the measured value ±0.03% of flow Reproducibility ≤...

  • Page 14: Interfaces

    Interfaces 4.4.1 Bluetooth Function Transfer of configuration data and device information, display of process val- Communication Via end device with JUMO smartCONNECT app Authentication Via Bluetooth® radio module and NFC tag Connection status (configurable) Permanently Active Temporarily...

  • Page 15: Rs485

    4 Technical data 4.4.2 RS485 Function Transfer of process data, configuration data, and device information Communication Via end device with JUMO DSM software, Modbus master, PLC Data transmission Serial Transmission protocol JUMO digiLine Modbus RTU Data format 8 - 1 - no parity...

  • Page 16: Environmental Influences

    4 Technical data Environmental influences The product is UL-approved. The approval stipulates that the product may be used indoors only. Admissible ambient temperature DIN 60068-2-1, DIN 60068-2-2 At medium temperature ≤ 50 °C -20 to +50 °C At medium temperature ≤ 80 °C -20 to +60 °C At medium temperature >...

  • Page 17: Materials

    4 Technical data 4.7.2 Materials Housing PA66-GF25 Display cover PMMA Components in contact with the medium Measuring tube PPSU Transducer PEEK Seals Process connection, transduc- EPDM or FKM (optionally) Approvals Components in contact with the Drinking water certified materials (when using EPDM seals) medium 4.7.3 Nominal pressure...

  • Page 18: Measurement Media

    4 Technical data Measurement media Medium type Conductive or non-conductive liquids Viscosity ≤ 100 mPas Foreign matter content Solids ≤ 5 % vol ≤ 1 % vol Medium temperature Temperature range -20 to +95 °C Within the accuracy -20 to +50 °C Within the accuracy -20 to +80 °C a, b...

  • Page 19: Accessories

    4 Technical data 4.9.2 Accessories Mounting sets ( ) 4 ( ) 3 ( ) 2 ( ) 1 Device (1) with mounting set – consisting of union Total installation length (L1) of device and mounting ends (2) and union nuts (3) set –...

  • Page 20: Installation

    Installation 5 Installation Preparing for installation 5.1.1 Installation site Requirements: • The device is protected from electromechanical interference. • The device is protected from UV radiation. • The device is protected from the weather in outdoor applications. 5.1.2 Inlet and outlet sections To ensure measurement accura- cy, longer inlet and outlet distanc- es may be required depending on...

  • Page 21: Avoid Mechanical Strain

    5 Installation 5.1.4 Avoid mechanical strain Requirements: • The center axes of both pipe ends are aligned (A-B) before mounting in the pipeline (1). • The pipe ends are aligned parallel and at an angle to each other (C). • The insertion length (L) of the device is observed.

  • Page 22: Installing The Device

    5 Installation Installing the device Describes the installation in the pipe with accessory mounting kits, Page 19. Material 2 O-rings (process connection seals) Requirements: • The system has been de-energized and secured against being switched on again. • The medium circulation of the plant is stopped. •...

  • Page 23: Electrical Connection

    Electrical connection 6 Electrical connection Connection elements Grounding terminal Device (rear view) M12 plug connector 6.1.1 Terminal assignment M12 plug connection Designation Description Assignment RS485 DC 5 V 1 BN (Brown) DC 24 V 2 WH (White) 3 BU (Blue) RS485 (RxD/TxD-) 4 BK (Black) RS485 (RxD/TxD+)

  • Page 24: Connecting The Device

    6 Electrical connection Connecting the device Aids Torque wrench with socket insert, SW5 Materials Connecting cable for plug connector M12 Grounding cable with ring cable lug M2,5 Hexagon nut DIN EN ISO 4032 M2,5 Requirements: • The system has been de-energized and secured against being switched on again. •...
  • Page 25 6 Electrical connection 3. Insert the connecting cable (5) into the M12 plug connection (6). 4. Screw the union nut (7) of the connecting cable onto the M12 plug connection. Tightening torque: 0.4 Nm. 5. Connect the connecting cable to the device that is processing the signals and to the voltage supply. 6.

  • Page 26: Operation

    BT SW: 464.01.01 I/O HW: 01.01 BT SW: 464.01.01 TAG: JUMO flowTRANS US TAG: JUMO flowTRANS US W02 Orientation: 0°, 180° Orientation: 90°, 270° Pos. Designation Description Startup display Shows the device software version. 2, 3 Shows the device hardware version.
  • Page 27 7 Operation Status bar Pos. Symbol, display Description ALARM Shows a device error or a warning. BATCH Shows an active batch operation. Shows an input that is in simulation mode. Process value display 1, process value display 2 Totalizer, totalizer transmission Only appears when the process value display is configured accordingly.
  • Page 28 , ft Toolbar Interface connections Pos. Symbol, display Description Interface connection: Bluetooth® Status: Inactive Interface connection: Bluetooth® Flashing status: Wait for connection to establish. Permanent status: Active Interface connection: RS485/JUMO digiLine Status: Inactive Interface connection: RS485/JUMO digiLine Status: Active...

  • Page 29: Interfaces

    7.2.1 Bluetooth The JUMO smartCONNECT app allows the device to be configured and its parameters to be set using an end device. Configuration data and device information are transmitted via Bluetooth. The Bluetooth radio module of the device is permanently active during initial startup.

  • Page 30: Configuration Via Bluetooth

    Configuration via Bluetooth® 8 Configuration via Bluetooth® The parameter lists are based on the JUMO smartCONNECT app operating menu. The table headings locate the respective parameters in the app operating menu.. The default settings are shown in bold in the following tables.
  • Page 31 8 Configuration via Bluetooth® Parameter Value Description Floating point Standard, LSB first, MSB first Selectable transmission format for float values (floating-point numbers). System units Parameter Value Description Flow l/s, l/min, l/h, cm³/s, m³/h, ft³/min, System unit for these parame- ft³/h, usgal/min, usgal/h, imp.gal/ ters.
  • Page 32 8 Configuration via Bluetooth® Measurands > flow > fine adjustment Parameter Value Description Function On, Off Parameter function ACTUAL start value Input range: Input value for fine adjustment. -99999 to 99999 (0.000) Alternatively: parameter adop- tion of ACTUAL start value ACTUAL end value Input range: Input value for fine adjustment.
  • Page 33 8 Configuration via Bluetooth® Measurands > pressure Parameter Value Description Filter time constant Input range: Optimization of measured value 0.000 to 25.00 (1.000) updating. The higher the filter time constant value, the slower the change in measured value at the output. Offset Input range: Offset correction for zero point...

  • Page 34: Modbus Address Tables

    Modbus address tables 9 Modbus address tables Modbus functions Function codes The functions described in the following (from the Modbus standard) are available for extracting mea- sured values, device and process data, and for writing data. Function code Function Limit Dec.

  • Page 35: Nameplate

    ASCII encoding with "ZERO" as end identifier 0×0018 short VDN number – 0×0019 short VDN version number – 0×0040 char Major version of JUMO dig- – iLine protocol 0×0041 char Minor version of JUMO dig- – iLine protocol 0×0080 char Hardware type basis –...

  • Page 36: Measuring Point Info

    (If necessary, append an additional ZERO character). 0×027E string[108] 54 Sensor origin This variable is managed auto- matically by the JUMO digiLine master and may not be de- scribed otherwise. UTF-8 encoding + "ZERO" as end identifier The number of bytes must be even (If necessary, append an additional ZERO character).

  • Page 37: Calibration Data

    9 Modbus address tables Calibration data In electronics, a calibration logbook with 10 entry data sets is stored. The addresses of the calibration logbook data are listed explicitly in the following tables. Since all calibration logbooks have the same storage capacity, addresses can also be calculated. The address range of a calibration logbook is 0x0031 in hexadecimal or 49 in decimal notation.

  • Page 38: Calibration Logbook Entry 2

    9 Modbus address tables 9.5.2 Calibration logbook entry 2 Modbus PDU Data type Number of Data Encoding address Modbus cess registers 1585 0×0631 enum Entry type 0 = No entry 24 = 2-point fine adjustment 1586 0×0632 enum Manual change 0 = Manual 1 = Calibration 1587...

  • Page 39: Calibration Logbook Entry 3

    9 Modbus address tables 9.5.3 Calibration logbook entry 3 Modbus PDU Data type Number of Data Encoding address Modbus cess registers 1634 0×0662 enum Entry type 0 = No entry 24 = 2-point fine adjustment 1635 0×0663 enum Manual change 0 = Manual 1 = Calibration 1636...

  • Page 40: Calibration Logbook Entry 4

    9 Modbus address tables 9.5.4 Calibration logbook entry 4 Modbus PDU Data type Number of Data Encoding address Modbus cess registers 1683 0×0693 enum Entry type 0 = No entry 24 = 2-point fine adjustment 1684 0×0694 enum Manual change 0 = Manual 1 = Calibration 1685...

  • Page 41: Calibration Logbook Entry 5

    9 Modbus address tables 9.5.5 Calibration logbook entry 5 Modbus PDU Data type Number of Data Encoding address Modbus cess registers 1732 0×06C4 enum Entry type 0 = No entry 24 = 2-point fine adjustment 1733 0×06C5 enum Manual change 0 = Manual 1 = Calibration 1734...

  • Page 42: Calibration Logbook Entry 6

    9 Modbus address tables 9.5.6 Calibration logbook entry 6 Modbus PDU Data type Number of Data Encoding address Modbus cess registers 1781 0×06F5 enum Entry type 0 = No entry 24 = 2-point fine adjustment 1782 0×06F6 enum Manual change 0 = Manual 1 = Calibration 1783...

  • Page 43: Calibration Logbook Entry 7

    9 Modbus address tables 9.5.7 Calibration logbook entry 7 Modbus PDU Data type Number of Data Encoding address Modbus cess registers 1830 0×0726 enum Entry type 0 = No entry 24 = 2-point fine adjustment 1831 0×0727 enum Manual change 0 = Manual 1 = Calibration 1832...

  • Page 44: Calibration Logbook Entry 8

    9 Modbus address tables 9.5.8 Calibration logbook entry 8 Modbus PDU Data type Number of Data Encoding address Modbus cess registers 1879 0×0757 enum Entry type 0 = No entry 24 = 2-point fine adjustment 1880 0×0758 enum Manual change 0 = Manual 1 = Calibration 1881...

  • Page 45: Calibration Logbook Entry 9

    9 Modbus address tables 9.5.9 Calibration logbook entry 9 Modbus PDU Data type Number of Data Encoding address Modbus cess registers 1928 0×0788 enum Entry type 0 = No entry 24 = 2-point fine adjustment 1929 0×0789 enum Manual change 0 = Manual 1 = Calibration 1930...

  • Page 46: Calibration Logbook Entry 10

    9 Modbus address tables 9.5.10 Calibration logbook entry 10 Modbus PDU Data type Number of Data Encoding address Modbus cess registers 1977 0×07B9 enum Entry type 0 = No entry 24 = 2-point fine adjustment 1978 0×07BA enum Manual change 0 = Manual 1 = Calibration 1979...

  • Page 47: Configuration Flow

    9 Modbus address tables Configuration flow Modbus PDU Data type Number of Data Encoding address Modbus cess registers 20736 0×5100 enum Unit for flow 0 = l/s 1 = l/min 2 = l/h 3 = cm 4 = m 5 = ft3/min 6 = ft3/h 7 = usgal/min 8 = usgal/h...

  • Page 48: Configuration Pressure

    9 Modbus address tables Configuration pressure Modbus PDU Data type Number of Data Encoding address Modbus cess registers 21248 0×5300 enum Unit for pressure 0 = bar 1 = mbar 2 = psi 21249 0×5301 float Filter time constant Unit: s 21251 0×5303 float Offset...

  • Page 49: Configuration Reset Totalizer

    9 Modbus address tables 9.10 Configuration reset totalizer Modbus PDU Data type Number of Data Encoding address Modbus cess registers 23040 0×5A00 enum Counting mode totalizer 1 0 = Positive 1 = Negative 23072 0×5A20 enum Counting mode totalizer 2 2 = Balanced r/w: Read/write access 9.11...

  • Page 50: Process Values

    9 Modbus address tables 9.14 Process values 9.14.1 Inputs Modbus PDU Data type Number of Data Encoding address Modbus cess registers 8256 0×2040 float Flow "Unit for volume counter", Page 47 8258 0×2042 float Sound velocity Unit: m/s 8260 0×2044 float Signal strength Unit: % 8264...

  • Page 51: Batch Function

    9 Modbus address tables 9.14.4 Batch function Modbus PDU Data type Number of Data Encoding address Modbus cess registers 9856 0×2680 float Residual volume "Unit for volume", Page 47 9858 0×2682 float Filling volume 9860 0×2684 enum Status 0 = Inactive 1 = Active 9861 0×2685 char...

  • Page 52: Operation Hours Counter

    9 Modbus address tables 9.14.8 Operation hours counter Modbus PDU Data type Number of Data Encoding address Modbus cess registers 1024 0×0400 long Operating time counter Unit: s r: Read access 9.14.9 Date and time for time stamp Modbus PDU Data type Number of Data...

  • Page 53: Error Messages

    9 Modbus address tables Structure of the status word and meaning of its 15 status bits Bit num- (msb) Function Calibration Configura- data error tion data error (lsb) Pressure Tempera- Flow alarm alarm sig- ture alarm signal signal 9.15 Error messages Modbus error codes Error code Error...

  • Page 54: Troubleshooting

    Troubleshooting 10 Troubleshooting 10.1 Process value error Process value errors are displayed flashing instead of the process value. With error messages in line with the NAMUR classification NE 107, process value errors are supplemented by symbols and a two- line message (alternating with the process display). Appearance Cause Remedy...

  • Page 55: Error Messages Outside Namur

    10 Troubleshooting Symbol Designation Functional check Message Cause Remedy Simulation Simulation mode is active. Deactivate simulation mode. Alterna- active tively: Restart device. Symbol Designation Outside the specification Message Cause Remedy Outside the Flow: The measuring range was ex- Comply with measuring range. specification ceeded.

  • Page 56: Maintenance And Cleaning

    Maintenance and cleaning 11 Maintenance and cleaning 11.1 Cleaning device housing The device housing can be cleaned when the device has been installed. Clean the device with a cloth dampened with water. 11.2 Decontamination Use: • When the medium is changed in the plant. •...

  • Page 57: Shutdown

    Shutdown 12 Shutdown 12.1 Uninstallation Requirements: • The system has been de-energized and secured against being switched on again. • The medium circulation of the plant is stopped. • The pipe is drained and rinsed. • Suitable protective equipment has been set up. •...

  • Page 58: Accessories

    Without UL approval Connecting cable Designation Part no. JUMO M12 digiLine master connecting cable for 705001, 5-pole, A-coded, length 10 m 00665547 JUMO M12 digiLine master connecting cable for 705001, 5-pole, A-coded, length 5 m 00665539 JUMO M12 digiLine master connecting cable for 705001, 5-pole, A-coded, length 1.5 m...
  • Page 59 Accessories for JUMO AQUIS touch S/P Designation Part no. Pipe-mounted kit for JUMO AQUIS touch S 00602401 Protective roof kit for JUMO AQUIS touch S 00602404 Setup program JUMO AQUIS touch S/P on mini-DVD 00594355 Accessories for JUMO AQUIS 500 RS Designation Part no.

  • Page 60: Certificates

    Certificates 14 Certificates 14.1 China RoHS Product group: 406051 China EEP Hazardous Substances Information Component Name Hg ) Cr(VI) PBDE Housing (Gehäuse) Process connection (Prozessanschluss) Nuts (Mutter) Screw (Schraube) (Leiterplatte) SJ/T 11364 This table is prepared in accordance with the provisions SJ/T 11364. ○...
  • Page 62 JUMO GmbH & Co. KG JUMO UKL TD JUMO Process Control, Inc. Street address: JUMO House 6724 Joy Road Moritz-Juchheim-Straße 1 Temple Bank, Riverway East Syracuse, NY 13057, USA 36039 Fulda, Germany Harlow, Essex, CM20 2DY, UK Delivery address: Phone:...

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