Related Manuals for HTP MIG 2800i
Summary of Contents for HTP MIG 2800i
- Page 1 MIG 2800i™ 180 Joey Drive Elk Grove Village, IL 60007-1304 Ph.: (847) 357-0700 Fax: (847) 357-0744 Web: www.usaweld.com...
-
Page 2: Warranty
Thirty (30) Days after discovery. HTP America, Inc. has reserved the right to make changes in design or add any improvements to its products, at any time, without incurring any obligation to install the same on equipment. -
Page 3: Safety Suggestions
3) SAFETY SUGGESTIONS Ultra-violet radiation can penetrate lightweight clothing, reflect from light-colored surfaces, and burn the skin and eyes. - Wear a heavy, pocket-less, long-sleeved shirt, cuff-less trousers, and high-topped work shoes. - Wear a full-faced welding helmet with a number ten or darker lens and a cap. Electric arc welding produces flying sparks and hot material, which can cause fire. -
Page 4: Electric Shock Can Kill
ELECTRIC SHOCK CAN KILL. Exposed, electrically hot conductors, other bare metal in the welding circuit, or ungrounded, electrically hot equipment can fatally shock a person whose body becomes a conductor. Do not stand, sit, lie, lean on, or touch a wet surface when welding. - Disconnect the power supply before working on the welding machine. -
Page 6: Specifications
4) SPECIFICATIONS MIG 2800 Specifications Input Voltage ( volts ) Single Phase : 240 V Electronic Overload Protection Welding Modes MIG MANUAL MIG 2T MIG 4T STICK ( and Pulse Stick ) GOUGING Hot-Start Stick ( % ) 0 to 50 Arc-Force Stick ( % ) 0 to 500 Pre-Flow ( Seconds ) -
Page 7: Data Plate
DATA PLATE... -
Page 8: Front Panel Connections
FRONT PANEL CONNECTIONS Fig. 1 Z – Central connector for MIG gun U – Polarity cable M - Gas for mig spool gun torch (outlet) N – Remote control receptacle Y – Positive socket W – Negative socket. Ground, polarity reversal depending on welding process. - Page 9 INTERNAL PANEL Fig. 2 C – Purge gas button D – Inch wire E – USB PORT . This USB port is used only for software updates.
-
Page 10: Back Panel Connections
BACK PANEL CONNECTIONS Fig. 3 P – Power switch Q – Power cable R – Port for MIG shielding gas S – Port for MIG Spool Gun shielding gas ( optional ) -
Page 11: Electrical Connections
ELECTRICAL CONNECTIONS Your MIG 2800i operates to its full capacity on single-phase, 240V power (208V-240V). The machine draws 30 amps (230 volts) from of the wall when operating at maximum output. We recommend a 30 Amp breaker for maximum performance. If you operate the machine on a generator, it needs to be a clean power generator with a minimum of 7500 watts. -
Page 12: Front Panel Controls
FRONT PANEL CONTROLS Fig. 4 MIG MANUAL WELDING LED; MIG SYNERGIC 2T LED; MIG SYNERGIC 4T LED; STICK WELDING LED ; GOUGING LED ; MODE - Allows you to access different welding modes by pressing repeatedly. 7 8 9 10 SETUP AND SELECTIONS - The function of these buttons differs depending on which mode the machine is in and what setup screen the machine is on. - Page 13 Pulse in Stick Advantages of Pulse Welding Pulse welding includes ALL of the following advantages, but not all at the same time. At a later point in the manual, we cover, in more detail, suggested settings regarding how, when, and where certain situations apply.
- Page 14 HOW TO WELD – STEP BY STEP MANUAL / EASY SET Stick welding has two types of settings. MANUAL and EASY SET. STICK ( SMAW ) MANUAL. In Manual mode it works like a normal electrode inverter welder, by setting the welding current, Arc Force and Hot Start.
- Page 15 ( Fig.4,ref. 10 ) 4) To activate the selected function, press the 8) At this point we move on to the choice of Ѵ the electrode diameter green checkmark button (Fig.4, ref. 11, Pg 10) 4a) If the pulse is activated, the main screen will look like this: 9) Select the size of the electrode through the button...
- Page 16 19) Press the button ( Fig.4,ref. 8 ) to go to the Background Amps regulation 13) To change the Arc Force or Hot start value move the encoder ( Fig.4,ref. 12 ) ; PULSE PARAMETERS ADJUSTMENT ( Only in MANUAL MODE ) 20) To change the Background amps value, move the encoder ( Fig.4,ref.12 ) V.R.D.
-
Page 17: Remote Control
REMOTE CONTROL MIG MANUAL MODE To activate REMOTE CONTROL, press the Use the MODE button ( Fig.4,ref. 6 ) to button (Fig.4, ref.10). toggle through the menu until the LED next to Select the REMOTE function using the button MIG MANUAL illuminates. You are now in (Fig.4, ref.8) or the encoder (Fig.4, ref.12). - Page 18 To activate the selected function, press the Ѵ green checkmark button ( Fig.4,ref. 10 ) Press the button ( Fig.4,ref. 7 ) Select the material using the button Once you select a program, the program is ( Fig.4,ref.8 ) or the encoder V / displayed.
- Page 19 The first parameter you can adjust is the Pre Flow time.It is adjustable from 0,1 to 2 seconds. Press the button ( Fig.4,ref. 8 ) to go to Start Speed regulation . Burn back adjusts how long the wire sticks out after you finish welding.
- Page 20 Normally this function is in AUTO . This is the optimal parameter calibrated for every synergic curve. The higher the Pinch value, the lower the possibility that a ball can be created on the tip of the wire at the end of the weld. ALUMINUM SINERGIC MIG When an aluminum program is selected the functionality of 4T changes to 4TS..
- Page 21 It is possible to adjust the “Hot start” value It is possible adjust the t2 value from 0,1 to 10 from 50 – 200 % of your wire speed . seconds. For example, if the main welding parameter is Pressing again the button it is possible 10 m/min and the hot start is set to 130%, to regulate the FINAL CURRENT, that is a...
-
Page 22: Job Mode
Pressing the Home button you return to the main It works like in MIG 2T/4T. screen where the JOB number being used will also be displayed next to the word JOB. JOB MODE This function is active only for the following welding modes : MIG 2T MIG 4T... -
Page 23: Factory Reset
If you go on the main page you will now see MANUAL the Spool gun Symbol. Pro Tip: When turning on the spool gun also turn on the remote as the HTP spool gun has remote control functions built in. - Page 24 CAC-A ( GOUGING ) Connect the Welding Power Cable that is connected to the Torch Swivel Cable to the positive terminal on the power supply. Connect the Welding Power Cable that is connected to the negative terminal on the power supply to the workpiece. Turn on the power supply and air supply to the gouging torch and cable assembly.
-
Page 25: Disposal Of Electrical And Electronic Equipment
DUTY CYCLE AND DISPOSAL OF ELECTRICAL EXCESSES TEMPERATURE AND ELECTRONIC The duty cycle is the percentage of use of the EQUIPMENT welding machine within 10 minutes which the dispose electrical operator must respect to avoid the machine equipment together with normal blocking output temperature... - Page 26 UP GRADE SOFTWARE ( PROGRAMMING ) Copy the . suf file in a USB flash drive. It must be at the root level, not inside a folder.No other .suf files may be in that location. Connect welding power source to power supply and turn on. Insert the USB flash drive with the updated firmware.
- Page 27 WIRING DIAGRAM – MIG 2800i...
- Page 28 REMOTE CONNECTION CONNECTOR 14 WAY ‘D’ DESCRIPTION TORCH SWITCH TORCH TRIGGER TORCH SWITCH REMOTE CONTROL CIRCUIT COMMON 0 TO +5VDC INPUT REMOTE CONTROL +5VDC OUTPUT REMOTE CONTROL REMOTE CONTROL +5VDC OUTPUT REMOTE CONTROL. SENSE 220K SENSE 220K CHASSIS COMMON...
-
Page 29: Exploded View
EXPLODED VIEW... - Page 30 PART LIST – MIG 2800i Position Part # Description 6119020 Encoder 6610620 Knob 6617780 Instrument Label 6113850 Plastic Front Panel 6607850 Cable relief 6138850 14 Way Connector ( F ) 6427400 Welding socket 6617820 Label Logo/Name/Connections 6507380 Flat Connector 6211640K...
- Page 31 Position Part # Description 6509770 Lem Probe ---- ---- 61446300 Primary Inverter PCB Group 6170300 Solenoid Valve 6205540T Axle 6692700 Wheel Ø 250 mm 6211880T Gas Bottle Holder 64761000 Power Cable 6623100 Knob Power Switch 6624100 Power Switch Label 6206390K Gas Bottle Support 64773000 Power Switch...
- Page 32 EXPLODED VIEW WIRE FEEDER N° DESCRIPTION CODE 4-R Wire Drive front housing, SF54037 613933000L 4-R Wire Drive rear housing SF54037 613934000L Gear to motor 6614230000 Intermediary gear 6614240000 Gear with main axle 6614250000 Motor EP Ø77mm 24V/75W 5500rpm 6481100000 Encoder Cover,nylon, ø 48 mm 6613470000 Pressure arm, Ø37mm, left 6365400000...
-
Page 33: Assembly Sequence
ASSEMBLY WHEELS X MIG Rear Wheel Axle Washer Seeger Ø 20 mm Flange Drilled Pipe Flat Washer Ø 20 mm Wheel Ø 100 mm Wheel Ø 250 mm Screw M 8 X 20 Flat Washer M8 ASSEMBLY SEQUENCE Raise the machine placing in the appropriate supports ( e.g wood logs); Place the rear wheel rotation support (1) in the perforated flange (2) in the base of the machine, keeping it in the centre. - Page 34 POSITIONING EYEBOLTS Inside the packaging you will find also two eyebolts .
Need help?
Do you have a question about the MIG 2800i and is the answer not in the manual?
Questions and answers