Related Manuals for HTP Pro Pulse 220 MTS
Summary of Contents for HTP Pro Pulse 220 MTS
- Page 1 Pro Pulse™ 220 MTS Owner’s Manual 180 Joey Drive Elk Grove Village, IL 60007-1304 Ph: (847) 357-0700 · Fax: (847) 357-0744 Web: www.usaweld.com...
- Page 2 Pro Pulse 220 MTS. HTP provides this manual and a few videos to familiarize you with, and help you weld successfully with, the Pro Pulse 220 MTS.
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Page 3: Manufacturer's Warranty
This warranty shall not apply to any welding machine which has been repaired or altered by unauthorized service departments in any way so as, in the judgment of HTP America, Inc., to affect its stability and reliability, nor which has been subjected to misuse, negligence, or accident. - Page 4 Noise can damage your hearing. Pr otect your self suitably to avoid hear ing damage. The welding arc can cause burns. Keep the tip of the welding gun/tor ch far fr om your body and fr om other persons. Electric arc welding produces toxic fumes. ...
- Page 5 Fig. 1...
- Page 6 Pro Pulse 220 MTS Specifications Maximum Output Amperage 200 (220 for 10 seconds) MIG: 12 Minimum Output Amperage TIG & Stick: 4 Maximum Recommended Thickness *Single pass capacity varies depending on the material 1/4” to 3/8” being welded and the setting of the machine.
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Page 7: Electrical Connection
Of course, since you will encounter atypical situations, especially during repairs on used or dirty material, the Pro Pulse 220 MTS gives you the option to adjust the weld either colder or hotter by reducing or increasing the voltage. - Page 8 IPM typically alleviates the issues. We also noticed that video cameras or security cameras within close proximity to the Pro Pulse 220 MTS, when welding in a pulse program, show the interference in the recorded picture. Although the spray arc itself is almost silent (just a slight hiss), the sound of the pulse is well noticeable. It sounds, at times, much like an AC TIG welder.
- Page 9 Pro Pulse 220 MTS to accept push/pull systems. HTP offers an 18’ air-cooled push/pull gun, with remote control capabilities, that plugs directly into the front of your Pro Pulse 220 MTS. And because we have quality in mind on everything we do, our push/pull system is like the rest of our products...nothing short of excellent.
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Page 10: Front Panel Controls
Front Panel Controls Fig. 2 A (Select Mode Button)—Allows you to access different welding modes by repeatedly pressing. B, C, D, E (Setup and Selection Buttons)—The function of these buttons differs depending on which mode the machine is in and what setup screen the machine is on. The function of the individual button is shown in the display right above each button. - Page 11 (classic), a ball usually forms at the end of the wire upon completion of the weld. Then, you typically trim the ball off with a pair of pliers. However, the Pro Pulse 220 MTS can do that for you, electrically, by setting the pinch. The...
- Page 12 If you choose not to preheat the part(s) that you are welding, for whatever reason, there is a hot start function built into the Pro Pulse 220 MTS that will reduce the effects of starting an aluminum MIG weld on a cold part.
- Page 13 Fig. 3...
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Page 14: Tig Welding
Glossary at the back of the manual. through the menu until the LED next to Stick illuminates. The Pro Pulse 220 MTS is now in stick In order to start welding, either press home button B, welding mode. - Page 15 If you use a foot pedal, we recommend setting the MIG Welding—General Information slope down time to 0.1 seconds. MIG welding with the Pro Pulse 220 MTS can be done You can adjust the slope down time by turning encoder three different ways: manual, synergic, and pulse. In G until the display shows the desir ed dur ation (Fig.
- Page 16 (gasless flux-cored wire and some specialty hard-surfacing wires are There are 22 programs in the Pro Pulse 220 MTS. To exceptions). If in doubt, please consult the data see a complete list of the programs installed on your sheet that came with the wire, the box the wire Pro Pulse 220 MTS, please see Appendix I on page X.
- Page 17 3. Al 5554—5554 Alloy Aluminum below displays, starting from the left, the approximate amperage (calculated based on material, wire speed, Al 4043—4043 Alloy Aluminum wire diameter, and other variables), arc voltage, and SS308—308 Alloy Stainless Steel material thickness. By turning encoder F, you can adjust ...
- Page 18 E once again. Options on the final screen should not be adjusted by you unless previously instructed by HTP America, Inc. technical service. In this screen, the machine can be switched from Imperial to Metric (which is preferred by many collision repair shops).
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Page 19: Stitch Welding
(3) times within 3-5 seconds. This will put the function to the initial pull. Please read Welding Pro Pulse 220 MTS back into MIG 2T mode. At Aluminum with the Pro Pulse 220 MTS (pages 10 this point, the machine should be operational, but and 11) to fully understand the hot start function. -
Page 20: Job Mode
3 needs to have a pre-gas flow time of at using clears. Wait an additional three (3) seconds, and least 0.3 seconds or higher. the Pro Pulse 220 MTS will be back in the regular welding mode. Follow the instructions below to switch between JOBs... -
Page 21: Remote Control Options
MIG welding. The unique feature of using a remote control for MIG When you receive the Pro Pulse 220 MTS, the machine welding allows you to change settings (material includes some preprogrammed JOBs (typically, slots 20- thickness = wire speed + voltage) while welding—... - Page 22 There is no way to override this function. The Pro Pulse 220 MTS is a machine in the 200 amp class; it is designed for welding operations up to 200 amps. The Pro Pulse 220 MTS has the capability to run up to 220 amps for up to 10 seconds (this will take effect in some aluminum hot start functions and in situations where the operator holds a too tight arc length (too close stick out).
- Page 23 HTP 15 Series MIG Welding Gun The smallest of the guns. Excellent for reaching into tight spaces (e.g., work on cars). Also, lightweight for less operator fatigue. Best for use on steel (non-pulse). Not suitable for pulse welding steel, and limited potential for pulse welding silicon bronze in the collision repair industry.
- Page 24 HTP 24 Series MIG Welding Gun Slightly larger than the 15 Series MIG Welding Gun. Still lightweight and fits into most small spaces. For pulse welding, we recommend a maximum gun length of 10’. Although we also sell the gun in 12’ and 15’ lengths, only the 10’...
- Page 25 HTP 26 Series MIG Welding Gun Noticeably larger than the 24 Series MIG Welding Gun with a thicker torch cable (the thicker torch cable helps the operator keep the gun straight, which is especially important when welding aluminum). Comes in an 8’ length with M8 size long-life tips.
- Page 26 Pro Pulse 220 MTS Wiring Diagram...
- Page 27 Pro Pulse 220 MTS Parts Diagram...
- Page 28 Pro Pulse 220 MTS Parts List Pos. Part# Description Pos. Part# Description 661157 Plastic Frame 617030 Solenoid Valve 661062 Knob 647240 Power Switch 661043 Fan Cover 647610 Input Power Cable 601619 Remote Control Receptacle 660785 Cable Strain Relief 642740 Ground Receptacle...
- Page 29 Appendix I Programs Material Wire Diameter Shield Gas Program Name Gas Flow Rate (Approx.) Min. Thickness Mild Steel .023” - .025” AR 8-25%CO2 Ms .025 Ar 8-25%CO2 Between 20-25 CFH .019” Mild Steel .030” AR 8-25%CO2 Ms .030 Ar 8-25%CO2 Between 20-25 CFH .023”...
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Page 30: Appendix Ii-Glossary
Likewise, if you weld at 100 amps and set arc force to 200%, the amperage can increase, under certain conditions, up to 300 amps (theoretically, since the maximum output of 200 amps on the Pro Pulse 220 MTS poses a limiting factor). At a 200% setting, drops in arc voltage will cause the amperage to climb faster than it would if set at 50% arc force.
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