Related Manuals for HTP MTS 210
Summary of Contents for HTP MTS 210
- Page 1 Owner’s Manual MIG 200i MTS 210 Pro Pulse 220 MTS 180 Joey Drive Elk Grove Village, IL 60007-1304 Ph: (847) 357-0700 · Fax: (847) 357-0744 Scan for video manual Web: www.usaweld.com...
- Page 2 Foreword Thank you for purchasing a new HTP® Inverter MIG welder. This manual covers the HTP MIG 200i, the HTP MTS 210, and the HTP Pro Pulse™ 220 MTS. All three welders feature HTP’s advanced one knob Synergic Control. The MIG 200i is an analog, full synergic welder with an Easy Set feature.
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Page 3: Table Of Contents
MTS 210/Pro Pulse 220 MTS Front Panel Controls MTS 210/Pro Pulse 220 MTS Express Welding MTS 210/Pro Pulse 220 MTS Programs Overview Welding Aluminum w/the MTS 210 or Pro Pulse 220 MTS 18-19 MTS 210/Pro Pulse 220 MTS Front Panel Connections... -
Page 4: Manufacturer's Warranty
This warranty shall not apply to any welding machine which has been repaired or altered by unauthorized service departments in any way so as, in the judgment of HTP America, Inc., to affect its stability and reliability, nor which has been subjected to misuse, negligence, or accident. - Page 5 Noise can damage your hearing. Pr otect your self suitably to avoid hear ing damage. The welding arc can cause burns. Keep the tip of the welding gun/tor ch far fr om your body and fr om other persons. Electric arc welding produces toxic fumes. ...
- Page 6 Fig. 1...
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Page 7: Mig 200I Specifications
MIG 200i Specifications Maximum Output Amperage 200A Minimum Output Amperage Maximum Recommended Thickness 1/4” 20% @ 180A (104º F) Duty Cycle 60% @ 110A (104º F) 100% @ 90A (104º F) Arc Voltage 13 to 35V Open Circuit Voltage Cooling Wire Size .023”... -
Page 8: Mts 210/Pro Pulse 220 Mts Specifications
MTS 210 & Pro Pulse 220 MTS Specifications 200A (220A for 10 seconds on the Pro Pulse 220 MTS Maximum Output Amperage only) MIG: 12A Minimum Output Amperage TIG & Stick: 4A Maximum Recommended Thickness *Single pass capacity varies depending on the material 1/4”... -
Page 9: Electrical Connections
MTS 210 & Pro Pulse 220 MTS Your MTS 210 or Pro Pulse 220 MTS operates on single-phase, 230V power (208V-240V). The machine draws 35 amps out of the wall when operating at a MIG or TIG welding output of 200 amps. 200 amps of Stick welding output requires 40 amps of 230V input. - Page 10 The MTS 210 operates the same way as the Pro Pulse 220 MTS. The only difference between the two machines is that the MTS 210 does not offer any of the pulse programs found in the Pro Pulse 220 MTS. You can upgrade the MTS 210 to a Pro Pulse 220 MTS by adding the pulse module to the front panel logic board later for a fee.
- Page 11 Below, we discuss the capabilities and limitations of each of these guns. HTP 15 Series MIG Welding Gun—The smallest of the guns. Has a 60% duty-cycle at 180 amps. Excellent for reaching into tight spaces (e.g., work on cars). Also, lightweight for less operator fatigue. Best for welding steel in short circuit metal transfer.
- Page 12 HTP RSG 250 PP220 Air-Cooled Spool Gun—If you need some extra distance between yourself and your welding machine (beyond the reach of the HTP 8’ 26 Series MIG Welding Gun for Aluminum), or if you cannot avoid flexibility and tight turns of the connecting cable, a spool gun might be the right tool for the job. In the past, welders considered spool guns more of a crutch than an actual tool made for professionals.
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Page 13: Mig 200I Front Panel Controls
MIG 200i Front Panel Controls Fig. 2 A) Synergic Mode LED for .035” Welding Wire B) Synergic Mode LED for .030” Welding Wire/Over-Heat Alarm LED C) Synergic Mode LED for .023”/.024”/.025” Welding Wire D) MIG 2T LED E) MIG 4T LED F) Select Mode Button G) Easy Set™... -
Page 14: Mig 200I Front Panel Connections
MIG 200i Front Panel Connections Fig. 3 Position Connection MIG Gun Receptacle Polarity Cable Positive (+) Output Receptacle Negative (-) Output Receptacle... -
Page 15: Mig 200I Operation
MIG 200i MIG Welding in Manual Mode 1) With the Select Mode Button (Fig. 2, F), select MIG Welding with Gas either MIG 2T or MIG 4T. In MIG 2T, depressing the trigger starts the wire feed motor and applies To weld with gas, the MIG welding gun must be set to current to the welding wire. - Page 16 G and H (Fig. 2) until you hear a continuous beep after three (3) shorter beeps. NOTE: The HTP MIG 200i does not feature a TIG or Stick welding mode. Overcurrent Protection If the welding current is more than 200 amps, the MIG 200i automatically reduces the wire speed and the welding parameters.
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Page 17: Mts 210/Pro Pulse 220 Mts Front Panel Controls
MTS 210 & Pro Pulse 220 MTS Front Panel Controls Fig. 4 A (Select Mode Button)—Allows you to access different welding modes by pressing repeatedly. B, C, D, E (Setup and Selection Buttons)—The function of these buttons differs depending on which mode the machine is in and what setup screen the machine is on. -
Page 18: Mts 210/Pro Pulse 220 Mts Programs Overview
Then, you typically trim the ball off with a pair of pliers. However, the MTS 210 and the Pro Pulse 220 MTS can do that for you, electrically, by setting the pinch. The higher the pinch number, the more the wire gets trimmed electrically (ATTENTION! The number required will change by type and diameter of wire. - Page 19 WHILE welding! So, essentially, you can make your own hot start, slope down, and final current, at any time, to suit your needs. The MTS 210 does not have built-in hot start or crater fill functions.
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Page 20: Mts 210/Pro Pulse 220 Mts Front Panel Connections
MTS 210 & Pro Pulse 220 MTS Front Panel Connections Fig. 5 Position Connection Polarity Cable Positive (+) Output Receptacle MIG Gun Receptacle 14-Pin Remote Receptacle Negative (-) Output Receptacle... -
Page 21: Stick Welding
Now, strike an arc. illuminates. The welding machine is now in stick welding mode. PRO TIP: The MTS 210 and the Pro Pulse 220 MTS are both great stick welders. Although they The LCD shows the welding amperage. Unplug can burn a wide variety of rod, we do not polarity cable V (Fig. -
Page 22: Mig Welding General Info
If you use a foot pedal, we recommend setting the MIG Welding—General Information slope down time to 0.1 seconds. MIG welding with the MTS 210 can be done two You can adjust the slope down time by turning encoder different ways: manual and synergic. MIG welding G until the display shows the desir ed dur ation (Fig. -
Page 23: Mig 2T
G). steel wire or aluminum wire, a cylindrical nozzle provides better gas coverage. There are 9 programs in the MTS 210 and 22 Use the correct welding gun. programs in the Pro Pulse 220 MTS. To see a... - Page 24 (100%AR). It also indicates if it is a synergic or a pulse Ms—ER70S6 Alloy Mild Steel program (PULSE). The line below displays, starting from Al 5356—5356 Alloy Aluminum the left, the approximate amperage (I=140A; calculated 3. Al 5554—5554 Alloy Aluminum based on material, wire speed, wire diameter, and other ...
- Page 25 E once again. Options on the final screen should not be adjusted by you unless previously instructed by HTP America, Inc. technical service. In this screen, the machine can be switched from Imperial to Metric (which is preferred by many collision repair shops). Also, if an optional spool gun is used on the machine, it needs to be activated here.
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Page 26: Mig 4T
Please read Welding At this point, the machine should be operational, Aluminum with the MTS 210 & the Pro Pulse 220 but we suggest that you once again turn the MTS (pages 18 and 19) to fully understand the hot machine off and then power back on. -
Page 27: Mts 210/Pro Pulse 220 Mts Job Mode
JOB Mode Overwriting JOBS 1 Through 12 The Job Mode function, which is active in all welding Quickly press and release the JOB button C, and modes, allows you to store and recall up to 30 JOBS then press and hold the Select Mode button A for (welding parameter settings). -
Page 28: Mts 210/Pro Pulse 220 Mts Remote Control Options
Important Things to Know about the JOB Mode pedal or hand control) option for MIG welding. The unique feature of using a remote control for MIG When you receive your machine, the machine includes welding allows you to change settings (material preprogrammed JOBs (typically, slots 20-29). -
Page 29: Troubleshooting
Troubleshooting Issue Solution Arc Stability Issues and Insufficient Argon flow: flow rates should be set between 35 and 50 CFH (when Excessive Soot When pulse MIG welding aluminum, stay on the higher end of the range) Welding Aluminum Set the burn back to 004, and then lower the pinch to zero (the pinch snips the wire by sending a final electrical current to trim the ball off of the end of the wire). -
Page 30: Mig 200I
MIG 200i Duty Cycle & Over-Heat Protection The HTP MIG 200i is designed for the maintenance welder. It can weld many different materials and a wide variety of thicknesses. Thicker material, depending on the type, temperature, etc. may require multi-pass welds. -
Page 31: Mts 210/Pro Pulse 220 Mts
However, these numbers change with the selected welding amperage and the ambient temperature. In reality, very few can keep track of welding time like this, so we equipped the MTS 210 and the Pro Pulse 220 MTS with a very sophisticated over-heat protection. -
Page 32: Htp 15 Series Mig Welding Gun
HTP 15 Series MIG Welding Gun (For use with the MIG 200i, MTS 210, or Pro Pulse 220 MTS) This is the smallest welding gun. It has a duty cycle of 60% @ 180 amps. Excellent for reaching into tight spaces (e.g., work on cars). -
Page 33: Htp 24 Series Mig Welding Gun
HTP 24 Series MIG Welding Gun (For use with the MTS 210 or the Pro Pulse 220 MTS) The 24 Series welding gun has a duty cycle of 60% @ 240 amps. It is still lightweight and fits into most small spaces. -
Page 34: Htp 26 Series Mig Welding Gun
HTP 26 Series MIG Welding Gun (For use with the MTS 210 or the Pro Pulse 220 MTS) The 26 Series welding gun has a duty cycle of 60% @ 260 amps. Noticeably larger than the 24 Series MIG Welding Gun with a thicker torch cable (the thicker torch cable has more copper to carry more welding current and helps the operator keep the gun straight, which is especially important when welding aluminum). -
Page 35: Mig 200I Wiring Diagram
MIG 200i Wiring Diagram... -
Page 36: Mig 200I Parts Diagram
MIG 200i Parts Diagram... -
Page 37: Mig 200I Parts List
MIG 200i Parts List Position Part# Description Position Part# Description 661157 Plastic Frame 647240 Power Switch 661062 Knob 644240 Input Power Cable 661043 Fan Cover 660785 Cable Strain Relief 642740 Ground Receptacle/Socket 661034 Handle 620904 Front Panel 619350 Line Filter PCB 613913 V/SET Potentiometer 620742... -
Page 38: Mig 200I Wire Feed Assembly Parts Diagram & List
MIG 200i Wire Feed Assembly Parts Diagram MIG 200i Wire Feed Assembly Parts List Position Part# Description 613849 Wire Feed Motor (24V/40W) 634690 Retaining Screw 634990 Euro MIG Gun Adapter 636250 Connecting Screw M12 x 1.5 x 35mm, Brass 636260 Gas Connection Screw, Brass 636370 Wire Guide Tube 5 x 2 x 57mm, Brass... -
Page 39: Mts 210/Pro Pulse 220 Mts Wiring Diagram
MTS 210 & Pro Pulse 220 MTS Wiring Diagram... -
Page 40: Mts 210/Pro Pulse 220 Mts Parts Diagram
MTS 210 & Pro Pulse 220 MTS Parts Diagram... -
Page 41: Mts 210/Pro Pulse 220 Mts Parts List
MTS 210 & Pro Pulse 220 MTS Parts List Pos. Part# Description Pos. Part# Description 661157 Plastic Frame 617030 Solenoid Valve 661062 Knob 647240 Power Switch 661043 Fan Cover 647610 Input Power Cable 601619 Remote Control Receptacle 660785 Cable Strain Relief... -
Page 42: Mts 210 Program List
Appendix I MTS 210 Programs Material Wire Diameter Shield Gas Program Name Gas Flow Rate (Approx.) Min. Thickness Mild Steel .023” - .025” AR 8-25%CO2 Ms .025 Ar 8-25%CO2 Between 20-25 CFH .019” Mild Steel .030” AR 8-25%CO2 Ms .030 Ar 8-25%CO2 Between 20-25 CFH .023”... -
Page 43: Pro Pulse 220 Mts Program List
PAW, or Double Pulse) do not have hot start functions in the software; rather, an external remote control like a slider is required. For details, please call (847) 357-0700 to speak with an HTP America welding expert. ** In MIG 4T, set the start speed to 0.1 Sec and control hot start with the trigger. In MIG 2T, the start time (x2) is the total hot start time; please refer to our discussion of hot... -
Page 44: Appendix Ii-Glossary
Because of the pulse frequency, electronic interference may occur. For this reason, it is forbidden for people with PACEMAKERS to use or come near the machine. Dur ing the r esear ch and development pr ocess at HTP, we found that some brands/models of auto-darkening welding helmets experience interference issues with the Pro Pulse 220 MTS.
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