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Inverarc 200 TLP
Owner's Manual
180 Joey Drive, Elk Grove Village, IL 60007 · Ph.: (847) 357-0700 · Fax: (847) 357-0744 · Web: www.usaweld.com

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  • Page 1 Inverarc 200 TLP Owner’s Manual 180 Joey Drive, Elk Grove Village, IL 60007 · Ph.: (847) 357-0700 · Fax: (847) 357-0744 · Web: www.usaweld.com...
  • Page 2: Manufacturer's Warranty

    This warranty shall not apply to any welding machine which has been repaired or altered by unauthorized service departments in any way so as in the judgment of HTP America, Inc. to affect its stability and reliability, nor which has been subjected to misuse, negligence, or accident.
  • Page 3: Electric Shock Can Kill

    Electric arc welding produces toxic fumes. Provide adequate ventilation in the welding area at all times.  Do not weld on galvanized zinc, cadmium, or lead beryllium materials unless you are POSITIVE that  sufficient ventilation is provided. These materials produce toxic fumes. Do not weld in areas close to degreasing or spraying operations.
  • Page 4 Fig. 1...
  • Page 5 Specifications Input Voltage 230 V (208 – 240 V), Single-Phase, 50/60 Hz Input Amperage 43 A @ 200 amps SMAW Output Amperage 4 – 200 A 45% @ 200 amps Duty Cycle 100% @ 160 amps No Load Voltage 100 V No Load Voltage with VRD On Less than 25 V Arc Voltage (Stick)
  • Page 6: Electrical Connection

    Electrical Connection Your Inverarc 200 TLP operates on single-phase, 230 Volt power (208-240 Volt). It comes with a NEMA 6-50P plug installed on the machine. Connect the welder to a properly wired 6-50R receptacle. The maximum current draw will be 43 amps when stick welding at an output of 200 amps. If the machine is operated on a generator, it needs to be a clean power generator with a continuous rating of 10,000.
  • Page 7 construction fields. Today, in 2017, cross country pipelines in the U.S. and all over the world are being built using the stick welding process, as well as ships, mining equipment, and farming equipment. Stick welding is extremely versatile. You can stick weld many different materials including mild steel, stainless steel, brass, cast iron, and even aluminum, amongst others, and you can stick weld almost any material thickness.
  • Page 8 The Inverarc 200 TLP also features a DC lift arc TIG mode, which includes a slope down function. The minimum requirement to TIG weld with the Inverarc 200 TLP is a TIG torch with a gas valve. The Inverarc can also be operated with a wired remote control, e.g., a foot control or hand control, but a remote control is...
  • Page 9 Fig. 2 1. Negative Welding Current Terminal 9. Encoder 2. Select Mode Button 10. Arc Force Indicator LED 3. TIG Weld Mode Indicator LED 11. Slope Down Function Indicator LED 4. Cellulose Electrode Weld Mode 12. Pulse Function Indicator LED Indicator LED 13.
  • Page 10 DESCRIPTION OF THE WELDING FUNCTIONS When you switch the welder on, all of the indicator LEDs will illuminate for approximately two seconds, and then the multifunction/amperage display (Fig. 2, #8) and the reference LED showing the welding mode selected (Fig. 2, # 3, #4, or #5) will both blink. Approximately two seconds later, the multifunction/ amperage display (Fig.
  • Page 11: Tig Welding

    TIG WELDING 1) Press the Select Mode button (Fig. 2, #2) to switch on the TIG Weld Mode LED (Fig. 2, #3). 2) The display (Fig. 2, #8) will blink TIG for approximately two seconds. 3) The Slope Down Function Indicator LED (Fig. 2, #11) will illuminate. 4) Use the encoder (Fig.
  • Page 12 When welding with a wired remote control, such as a foot pedal or hand control, you set the max amperage on the Inverarc 200 TLP using the encoder (Fig. 2, #9). When you connect the remote control via the remote control connection (Fig. 2, #15), the machine automatically recognizes the remote control. At this point, you can use the remote control to vary the amperage from 4 amps to the max amperage you previously set on the machine.
  • Page 13 No, but the numbers get you really close. Now Let’s Talk Pulse How does pulse work? How do I set up the Inverarc 200 TLP to pulse weld? For manufacturing or critical code repairs, welding procedures are typically specified. These welding...
  • Page 14 not sacrifice any penetration because during the 50% on time at 130 amps, the rod burns as hot and deep as it normally would on a classic stick welder at 130 amps. This may prompt you to ask: If the amperage range of the rod is 80 or 90 to 160, why not set the welding current at 160 amps so the Inverarc sets the background current to 80 amps? The amperage ratings, essentially, would be well within the specs then.

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