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Summary of Contents for HTP Pro Pulse 200
- Page 1 Pro Pulse 200 Owner’s Manual 180 Joey Drive Elk Grove Village, IL 60007 Ph: 847-357-0700 · Fax: 847-357-0744 Web: www.usaweld.com...
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Page 2: Manufacturer's Warranty
This warranty shall not apply to any welding machine which has been repaired or altered by unauthorized service departments in any way so as in the judgment of HTP America, Inc. to affect its stability and reliability, nor which has been subjected to misuse, negligence or accident. -
Page 3: Electric Shock Can Kill
Electric arc welding produces flying sparks and hot material, which can cause fire. To avoid fire, do not weld on wood, plastic tile, or carpeted floors. Concrete or masonry floors are safest. Do not weld on pressurized containers. ... - Page 4 Fig. 1...
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Page 5: Electrical Connection
With the Pro Pulse 200, this information is preprogrammed, readily available, and displayed to the operator. The Pro Pulse 200 features an LCD display that allows the operator to select a synergic program for a specific wire, such as steel, aluminum, stainless steel, silicon bronze, etc. Once the operator selects a program, the machine tells the operator which gas to use and then allows the operator to select the thickness of the material being welded. - Page 6 The operator using pulsed process MIG, on the other hand, typically only has the choice of pulse on or pulse off. However, the Pro Pulse 200 offers peak pulse (in some programs, under certain conditions, and up to 300 amps), pulse on time, as well as background current—all preprogrammed, according to scientific studies for best results, at the factory.
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Page 7: Front Panel Controls
Steel (all diameters and thicknesses; both pulse and non-pulse) Flux-cored (all thicknesses; with or without gas) Stainless and Silicon Bronze (all thicknesses) Aluminum (up to ¼” material thickness; ONLY 5356 wire in .035” wire diameter can be used, and ONLY if the gun length does not exceed 10’) 26AK—Noticeably larger than the 24AK with a thicker torch cable (the thicker torch cable helps the operator keep the gun straight which is especially important for aluminum welding). - Page 8 MIG welding (classic), a ball usually forms at the end of the wire upon completion of the weld. The operator, then, typically trims the ball off with a pair of pliers. However, the Pro Pulse 200 can do that for the operator electrically by setting the pinch.
- Page 9 MIG aluminum welding. The result will be a limited range of operation; the Pro Pulse 200 cannot run to its full potential and the life span of the contact tips will be severely limited.
- Page 10 1. Through time (0.2-4 seconds) that can be pre-selected in the MIG 2T mode Start Menu. a. Set the start speed between 80-100% and the start time to 0.1 seconds for no hot start. This will still give you 0.2 seconds of hot start time, but, in reality, that is the time it takes to ignite the arc so the operator will not notice any hot start.
- Page 11 Fig. 3...
- Page 12 the dust cap from connector Y (Fig. 3) and install How to Weld—Step by Step the plug for the foot pedal into connector Y. TIG Welding When the machine is turned on again the display will read an amperage number (e.g., 200 A). Press and release button A as many times as needed to select the desired welding mode.
- Page 13 MIG Welding—General Information MIG welding with the Pro Pulse 200 can be done three different ways: manual, synergic, and pulse. In any case, the following things are critical to making good welds: Fig.
- Page 14 give the operator good results, there is and there are very few exceptions to this most likely a problem unrelated to wire rule (Gas-less flux-cored wire and some tension present. For example, a bad specialty hard-surfacing wires contact tip, a bad liner, a defective exceptions).
- Page 15 transfer used. means Precision Aluminum Welding, which is a special process for very thin aluminum (as it is commonly found in the automotive industry). The weld-able material thickness this program approximate—material thickness from .030” to .080”. DOUBLE PULSE means that the pulse weld (the pulse frequency changes with the material thickness) is overlaid with a second Fig.
- Page 16 personal preference adjustment. On the bottom of wire sticks out after you finish welding. A low the display the functions for buttons B, C, D and number allows the wire to stick out as it normally E are shown. In this case (Fig. 13), button B, if does on a classic MIG welder, without any pressed and released once, will bring up the adjustments.
- Page 17 Attention: The 4T trigger is reprogrammed for ALL pulsed aluminum programs. We assigned a hot start function to the initial pull. Please read Welding Aluminum with the Pro Pulse 200 to fully understand the hot start function. Spot Welding Fig. 17 The slope down feature is only available in pulse programs.
- Page 18 However, these numbers change with the selected welding amperage and the ambient temperature. In reality, very few can keep track of welding time like this so we equipped the Pro Pulse 200 with a very sophisticated over-heat protection. The machine monitors the temperature of several vital internal components.
- Page 19 The Pro Pulse 200 is a machine in the 200 amp class; it is designed for welding operations up to 200 amps. Depending on the selected program and the welding material, the peak pulse can be as high as 300 amps (Note: This will not show in the display;...
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