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Summary of Contents for Mono Metro Molder
- Page 1 MonoEquip.com Metro Molder Installation and Operation Product Version Product Serial Number USA specifications FG021-US-MAN-0100 | Rev. A24 (August 2024) © 2024, MONO Equipment Limited...
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Page 2: Declaration Of Conformity Certificate
Metro Molder | Installation and Operation Manual Title Pages Declaration of Conformity Certificate MONO Rev. A24 (August 2024) -
Page 3: Safety Symbols
Title Pages Metro Molder | Installation and Operation Manual Safety Symbols The following safety symbols are used throughout this user manual (available electronically at MonoEquip.com). Before using your new equipment, read the user manual carefully and pay special attention to information marked with the following symbols. -
Page 4: Electrical Safety Notice
Metro Molder | Installation and Operation Manual Title Pages Electrical Safety Notice Advice regarding supplementary electrical protection Commercial kitchens and food service areas are environments where electrical appliances may be located close to liquids, operate in and around damp conditions or where restricted movement for installation and service is evident. -
Page 5: General Notices
It is the owners’ responsibility to ensure adequate ventilation is provided. Any component malfunctioning during the guarantee period found to have been subjected to excessive humidity or ambient working temperatures is not covered by the component manufacturer’s or MONO Equipment’s product warranty. –... -
Page 6: Table Of Contents
Chapter: 5 Installation Installation of the Metro Molder ........6 Chapter: 6 Isolation Isolating the Metro Molder from the electrical supply 7 Chapter: 7 Operation How the dough pieces are molded ......8 How to operate the Metro Molder ......... 9 Adjust the hopper width .............. - Page 7 Metro Molder | Installation and Operation Manual Chapter: 8 Cleaning Safety messages ............12 Daily cleaning of the Molder (do not pressure wash) . 12 Weekly cleaning of the Metro Molder ......14 Chapter: 9 Maintenance Safety notices ..............15 General maintenance ............15...
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Page 8: Chapter: 1 Introduction
1,200 dough pieces per hour. Dough pieces are easily fed into the Metro Molder and the dual sheeting rollers give a gentle reduction of the dough while two curling chains provide improved consistency of shape and size, giving a tight mold with no tails. -
Page 9: Dimensional Drawings
Chapter 2 Metro Molder | Installation and Operation Manual Dimensional Drawings 2.1. Dimensions of the Metro Molder Figure 2.1: Dimensional drawings of the Molder WITH NO ACCESSORIES WITH ACCESSORIES Rev. A24 (August 2024) MONO... -
Page 10: Chapter: 3 Specifications
Metro Molder | Installation and Operation Manual Chapter 3 Specifications 3.1. Specifications of the Metro Molder Electrical ratings 208 to 220 Vac (60 Hz), 3-phase + ground 0.75 kW Capacity Dough piece weight range, 2 oz. to 4 lb. Weight 507 lb. -
Page 11: Chapter: 4 Safety
Do not attempt any repairs to the machine. – Report damage to a manager or as appropriate for your organization. – Contact the Service Department of Mono Equipment for advice. – Ensure this user manual is read thoroughly before operating the machine. ... - Page 12 Do not store items on top of or surrounding the machine. Only use the machine as explained in this user manual. Contact MONO Equipment for other product-making machines. No unauthorized modifications to the machine are permitted.
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Page 13: Chapter: 5 Installation
Ensure the machine is standing on a solid and level floor. Connect the Metro Molder to a wall-mounted mains isolator or the correct socket on a bread plant. Check the machine after installation to ensure the conveyor belt runs in the right direction. -
Page 14: Chapter: 6 Isolation
Metro Molder | Installation and Operation Manual Chapter 6 Isolation 6.1. Isolating the Metro Molder from the electrical supply To stop the Metro Molder in an emergency: Turn the wall-mounted isolator switch to the "0" (OFF) position. Use the Emergency Stop button on the Metro Molder. -
Page 15: Chapter: 7 Operation
Chapter 7 Metro Molder | Installation and Operation Manual Operation 7.1. How the dough pieces are molded Procedure: Feed a dough piece into a hopper (A) from an intermediate proofer or the safety hopper. The twin sets of rollers (B) form a sheet of dough. -
Page 16: How To Operate The Metro Molder
Metro Molder | Installation and Operation Manual Chapter 7 7.2. How to operate the Metro Molder To ensure the best molded shape, ensure that the machine is free of any previously used dough and set the following adjustments: Hopper width. -
Page 17: Adjust The Sheeting Gap And Side Guides Position
Chapter 7 Metro Molder | Installation and Operation Manual Adjust the sheeting gap and side guides position (Figure 7.3 | A) to required setting. See Table 7.1 Move the roller gap lever for suggested settings. Turn the wheel (Figure 7.3 | B) to required setting. -
Page 18: Starting The Metro Molder
Metro Molder | Installation and Operation Manual Chapter 7 7.3. Starting the Metro Molder Before starting, ensure the Metro Molder has been adjusted for the product mold required. (See Section for instructions). When using the Metro Molder in conjunction with an intermediate proofer, ensure that the eight-minute ... -
Page 19: Chapter: 8 Cleaning
Chapter 8 Metro Molder | Installation and Operation Manual Cleaning 8.1. Safety messages WARNING Switch off and electrically isolate the machine from the mains power supply before commencing any cleaning or maintenance work. 8.2. Daily cleaning of the Molder... - Page 20 Metro Molder | Installation and Operation Manual Chapter 8 Unclip and wipe clean all four scrapers (C). *** DO NOT WASH *** Smear the edges with vegetable oil. – Scrape the rollers with a plastic scraper and remove any debris from the roller edges.
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Page 21: Weekly Cleaning Of The Metro Molder
Chapter 8 Metro Molder | Installation and Operation Manual 8.3. Weekly cleaning of the Metro Molder Procedure: Follow the daily cleaning procedure up to step 14. Remove the side and back panels, placing the screws in a safe place. Brush down the framework, where accessible, to remove excess flour and dough. -
Page 22: Chapter: 9 Maintenance
You must immediately report any damage or defect arising with the appliance. Unsafe equipment is dangerous. Do not use the appliance. Isolate the power supply and contact MONO Equipment Limited or your appointed service agent. 9.2. General maintenance The following general maintenance is recommended: Check for any visible damage or signs of tampering. -
Page 23: Chapter: 10 Troubleshooting
10.1. Troubleshooting the Metro Molder This section deals with some of the most common problems that can arise whilst operating the machine. Contact the MONO Service Department for all other problems not listed here and persistent malfunctions. Table 10.1: Troubleshooting guide... -
Page 24: Chapter: 11 Service
11. Service If a fault arises, please do not hesitate to contact MONO Equipment’s Service and Spares department. Be prepared to provide the Serial Number from the machine’s information plate or the front page of this User Manual in all communications. -
Page 25: Chapter: 12 Spares
Chapter 12 Metro Molder | Installation and Operation Manual 12. Spares Rev. A24 (August 2024) MONO... -
Page 26: Electrical Drawings
Metro Molder | Installation and Operation Manual Chapter 13 13. Electrical Drawings MONO Rev. A24 (August 2024) - Page 27 Chapter 13 Metro Molder | Installation and Operation Manual Rev. A24 (August 2024) MONO...
- Page 28 MONO Equipment is the leading designer and manufacturer of bakery equipment in the United Kingdom. This proud heritage of British craftmanship, combined with a reputation for creating high-quality, innovative products, can be traced back to its origins in 1947. All our bakery equipment is manufactured to the most stringent NQA ISO9001:2015 &...
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