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Clenergy PV-ezRack SolarRoof Pro Installation Manual

Roof hook system
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PV-ezRack SolarRoof Pro roof hook
Pan tile Installation Guide V1.1
Amendments
Issue No
1.0
1.1
Contents
1 Introduction...................................................
2 Tools &Components ...........................................4
3 System Overview............................................. 5
4 Installation Instructions..................................
Issue: 1.1
system
Amendment Details
First Publication
Following MCS 012 standard
1 / 12
1001, 1003, 1005, 1007, 1009 Min'an Rd,
Huoju Hi-tech Ind. Dev. Zone, Xiang'an
District 361101, Xiamen, Fujian, China.
Date
26/03/2024
28/03/2024
2
6
T: +86 (0592) 3110088
E: sales@clenergy.com.cn
W: www.clenergy.com.cn
Date: 28/03/2024

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Summary of Contents for Clenergy PV-ezRack SolarRoof Pro

  • Page 1 1001, 1003, 1005, 1007, 1009 Min’an Rd, T: +86 (0592) 3110088 Huoju Hi-tech Ind. Dev. Zone, Xiang’an E: sales@clenergy.com.cn District 361101, Xiamen, Fujian, China. W: www.clenergy.com.cn PV-ezRack SolarRoof Pro roof hook system Pan tile Installation Guide V1.1 Amendments Issue No Amendment Details...
  • Page 2 W: www.clenergy.com.cn 1. Introduction Clenergy SolarRoof Pro is a standard solution used for PV Module mounting on tile roofs. Its unique design made out of aluminium and stainless steel components allow to provide a high efficient installation making it very resistant and long lasting. This system is also compatible with most PV-Modules in the market.
  • Page 3 • The upper and lower limit of the torque of the locking screws must be checked regularly at least once a year. • Changes and deviations from the planning documents must be approved by Clenergy. Issue: 1.1 3 / 12...
  • Page 4 1001, 1003, 1005, 1007, 1009 Min’an Rd, T: +86 (0592) 3110088 Huoju Hi-tech Ind. Dev. Zone, Xiang’an E: sales@clenergy.com.cn District 361101, Xiamen, Fujian, China. W: www.clenergy.com.cn 2. Tools & Components 2.1 Tools Tools Screw Driver Angle Grinder with ( for M8 and M12...
  • Page 5: System Overview

    Please refer to safe torques defined in this guide as shown in Installation Instructions. In case power tools are required, Clenergy recommends the use of low speed only. High speed and impact drivers increase the risk of bolt galling (deadlock). If deadlock occurs and you need to cut fasteners, make sure that there is no load on the fastener before you cut it.
  • Page 6: Installation Instructions

    1001, 1003, 1005, 1007, 1009 Min’an Rd, T: +86 (0592) 3110088 Huoju Hi-tech Ind. Dev. Zone, Xiang’an E: sales@clenergy.com.cn District 361101, Xiamen, Fujian, China. W: www.clenergy.com.cn 4. Installation Instructions 4.1 Tile Interface Installation This guide below take ER-I-PRO/01 as an...
  • Page 7: Rail Installation

    1001, 1003, 1005, 1007, 1009 Min’an Rd, T: +86 (0592) 3110088 Huoju Hi-tech Ind. Dev. Zone, Xiang’an E: sales@clenergy.com.cn District 361101, Xiamen, Fujian, China. W: www.clenergy.com.cn 4.1.3 If necessary, use an angle grinder to cut a recess in the tile...
  • Page 8 1001, 1003, 1005, 1007, 1009 Min’an Rd, T: +86 (0592) 3110088 Huoju Hi-tech Ind. Dev. Zone, Xiang’an E: sales@clenergy.com.cn District 361101, Xiamen, Fujian, China. W: www.clenergy.com.cn 4.2.2 Fix rail into roof hook. Do not fasten the M8 nut. ER-I-PRO/01 ER-I-PRO/01A...
  • Page 9 1001, 1003, 1005, 1007, 1009 Min’an Rd, T: +86 (0592) 3110088 Huoju Hi-tech Ind. Dev. Zone, Xiang’an E: sales@clenergy.com.cn District 361101, Xiamen, Fujian, China. W: www.clenergy.com.cn 4.3 PV Module Installation There are two types of clamps for PV Modules Installation.
  • Page 10 1001, 1003, 1005, 1007, 1009 Min’an Rd, T: +86 (0592) 3110088 Huoju Hi-tech Ind. Dev. Zone, Xiang’an E: sales@clenergy.com.cn District 361101, Xiamen, Fujian, China. W: www.clenergy.com.cn and press module of the Akashi Clamp to click in the rail channel. Please...
  • Page 11 1001, 1003, 1005, 1007, 1009 Min’an Rd, T: +86 (0592) 3110088 Huoju Hi-tech Ind. Dev. Zone, Xiang’an E: sales@clenergy.com.cn District 361101, Xiamen, Fujian, China. W: www.clenergy.com.cn  Step 4: When using as an Inter Clamp, click the Akashi Clamp into the rail channel as shown in Figure 18;...
  • Page 12 1001, 1003, 1005, 1007, 1009 Min’an Rd, T: +86 (0592) 3110088 Huoju Hi-tech Ind. Dev. Zone, Xiang’an E: sales@clenergy.com.cn District 361101, Xiamen, Fujian, China. W: www.clenergy.com.cn Note: The gap between two adjacent PV Modules generated by Akashi Clamp is 20mm. The recommended torque for Akashi Clamp as Inter and End Clamp is 13~14 N·m.