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Clenergy PV-ezRack SolarRoof Installation Manual

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Clenergy PV-ezRack SolarRoof
Code-Compliant Planning and Installation
With Australia AS/NZS1170
The Clenergy
PV-ezRack™
has been developed as a universal system for roof-
mounting on pitched roofs. The use of patented aluminium base rails, the Z
module technology and the telescopic mounting technology eliminates custom
cutting and enables particularly fast installation.
Please review this manual thoroughly before installing your SolarRoof™ system.
This manual provides (1) supporting documentation for building permit
applications relating to PV-ezRack SolarRoof™ Universal PV Module Mounting
system, and (2) planning and installation instructions for SolarRoof™.
SolarRoof™ products, when installed in accordance with this guide, will be
structurally adequate and will meet the AS/NZS1170
standards. During
installation, and especially when working on the roof, be sure to observe the
appropriate safety regulations and please pay attention to the relevant
regulations of your local region. Please check that you are using the current
version of the installation manual by contacting Clenergy Australia by email on
Sales@clenergy.com.au, or your local representative in Australia.
PV-ezRack SolarRoof Code-Compliant Planning and Installation Guide (AU) V1.6
Page 1 of 18
18/20 Duerdin St
Tel: +61 3 9017 6688
Clayton VIC 3168, Australia
Fax: +61 3 9017 6668
www.clenergy.com.au
Email: sales@clenergy.com.au

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Summary of Contents for Clenergy PV-ezRack SolarRoof

  • Page 1 Please check that you are using the current version of the installation manual by contacting Clenergy Australia by email on Sales@clenergy.com.au, or your local representative in Australia.
  • Page 2 Angle grinder with stone disk;  Power Cord;  If necessary, timber to shim the roof hooks. PV-ezRack SolarRoof Code-Compliant Planning and Installation Guide (AU) V1.6 Page 2 of 18 18/20 Duerdin St Tel: +61 3 9017 6688 Clayton VIC 3168, Australia Fax: +61 3 9017 6668 www.clenergy.com.au...
  • Page 3 The roof on which the SolarRoof™ will be installed must have the capacity to resist the combined Design Dead Load and Live Load per footing.  To determine the part you need you can used our PV-ezRack SolarRoof Calculator. 1. Determine the installation area on the roof Clenergy PV-ezRack SolarRoof may be installed anywhere on a roof but fixing centres are required to be reduced at ridges and edges.
  • Page 4 SolarRoof™ system installation height less than 20 meters. If your installation site is more than 20 meters in height, please contact Clenergy to obtain engineering data to support your installation. PV-ezRack SolarRoof Code-Compliant Planning and Installation Guide (AU) V1.6 Page 4 of 18...
  • Page 5 The figures above are based on attaching 200W PV modules (length of 1675 mm, weight of 23 kg) to SolarRoof system. These figures should be sufficient for installing smaller PV modules. Please consult Clenergy for installing PV modules greater than length of 1675mm and weight of 23 kg.
  • Page 6 60 degrees. Please verify the Installation site roof slope should be between 0 degrees and 60 degrees. 2. Solar PV-ezRack SolarRoof Code-Compliant Planning and Installation Guide (AU) V1.6 Page 6 of 18 18/20 Duerdin St...
  • Page 7 Z Module Tin interface with Wood screw Z module 6x90 mm PV-ezRack SolarRoof Code-Compliant Planning and Installation Guide (AU) V1.6 Page 7 of 18 18/20 Duerdin St Tel: +61 3 9017 6688 Clayton VIC 3168, Australia Fax: +61 3 9017 6668 www.clenergy.com.au...
  • Page 8 3. Horizontal spacing of the roof hooks up to 2.0 m 4. Vertical spacing of the roof hooks = approx. 1⁄2 to 3⁄4 of module height 5. Distance between the modules: 17 mm PV-ezRack SolarRoof Code-Compliant Planning and Installation Guide (AU) V1.6 Page 8 of 18 18/20 Duerdin St...
  • Page 9 PV-ezRack SolarRoof Code-Compliant Planning and Installation Guide (AU) V1.6 Page 9 of 18 18/20 Duerdin St Tel: +61 3 9017 6688 Clayton VIC 3168, Australia Fax: +61 3 9017 6668 www.clenergy.com.au...
  • Page 10 (recommended torque is 8 Nm). PV-ezRack SolarRoof Code-Compliant Planning and Installation Guide (AU) V1.6 Page 10 of 18 18/20 Duerdin St Tel: +61 3 9017 6688 Clayton VIC 3168, Australia Fax: +61 3 9017 6668 www.clenergy.com.au...
  • Page 11 Module or T-head bolts in the rail. Please take note of Figure 13 below. Position PV-ezRack SolarRoof Code-Compliant Planning and Installation Guide (AU) V1.6 Page 11 of 18 18/20 Duerdin St Tel: +61 3 9017 6688 Clayton VIC 3168, Australia Fax: +61 3 9017 6668 www.clenergy.com.au...
  • Page 12 (recommended torque is 8 Nm). Please also pay attention to Figure PV-ezRack SolarRoof Code-Compliant Planning and Installation Guide (AU) V1.6 Page 12 of 18 18/20 Duerdin St Tel: +61 3 9017 6688 Clayton VIC 3168, Australia Fax: +61 3 9017 6668 www.clenergy.com.au...
  • Page 13 M8 Allen bolt to the rear of the telescopic mounting. PV-ezRack SolarRoof Code-Compliant Planning and Installation Guide (AU) V1.6 Page 13 of 18 18/20 Duerdin St Tel: +61 3 9017 6688 Clayton VIC 3168, Australia Fax: +61 3 9017 6668 www.clenergy.com.au...
  • Page 14 PV-ezRack SolarRoof Code-Compliant Planning and Installation Guide (AU) V1.6 Page 14 of 18 18/20 Duerdin St Tel: +61 3 9017 6688 Clayton VIC 3168, Australia Fax: +61 3 9017 6668 www.clenergy.com.au...
  • Page 15 Please also take note of Figure 10. PV-ezRack SolarRoof Code-Compliant Planning and Installation Guide (AU) V1.6 Page 15 of 18 18/20 Duerdin St Tel: +61 3 9017 6688 Clayton VIC 3168, Australia Fax: +61 3 9017 6668 www.clenergy.com.au...
  • Page 16 Allen key (torque 8 Nm). PV-ezRack SolarRoof Code-Compliant Planning and Installation Guide (AU) V1.6 Page 16 of 18 18/20 Duerdin St Tel: +61 3 9017 6688 Clayton VIC 3168, Australia Fax: +61 3 9017 6668 www.clenergy.com.au...
  • Page 17 20 to 26 until all modules are installed. The installation is finished. PV-ezRack SolarRoof Code-Compliant Planning and Installation Guide (AU) V1.6 Page 17 of 18 18/20 Duerdin St Tel: +61 3 9017 6688 Clayton VIC 3168, Australia Fax: +61 3 9017 6668 www.clenergy.com.au...
  • Page 18 Clenergy’s written installation instructions, or if the Product has been modified, repaired, or reworked in a manner not previously authorized by Clenergy IN WRITING, or if the Product is installed in an environment for which it was not designed. Clenergy shall not be liable for consequential, contingent or incidental damages arising out of the use of the Product by Purchaser under any circumstances.