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Clenergy PV-ezRack Installation Manual
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Clenergy PV-ezRack Installation Manual

Solartripod
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PV-ezRack
SolarTripod
Single/Adjustable and Double
Code-Compliant Planning and Installation Guide V3.0
Complying with AS/NZS1170.2-2011 AMDT 2-2016

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Summary of Contents for Clenergy PV-ezRack

  • Page 1 ® PV-ezRack SolarTripod Single/Adjustable and Double Code-Compliant Planning and Installation Guide V3.0 Complying with AS/NZS1170.2-2011 AMDT 2-2016...

  • Page 2: Table Of Contents

    List of Contents • Use only PV-ezRack parts as specified in this document (substitution of any PV-ezRack part Introduction may void the warranty and invalidate the letter Planning of certification);...

  • Page 3: Planning

    • Some areas are designated Region B (52 m/s). Local authorities will advise if this applies in your area. page of 15 Unit 1, 10 Duerdin St, Clayton VIC 3168, Australia Tel: +61 3 9239 8088 Fax: +61 3 9239 8024 E-mail: tech@clenergy.com.au www.clenergy.com.au...
  • Page 4 Terrain Category 4 (TC4) – Terrain with numerous larger, high (10m to 30m tall) and closely-spaced buildings, such as large city centers and well-developed industrial complexes. If your installation site is not at TC 2, 2.5 or 3, please contact Clenergy to obtain a project specific engineering certificate to support your installation.
  • Page 5 PV-ezRack SolarTripod ™ system is certified to use for roof slopes up to 10°. If your installation site is more than 10°, please contact Clenergy to obtain project specific engineering certificate to support your installation. 2.5 Determine the Installation Area of Roof On pitched roof, there are four different roof zones for installation.

  • Page 6: Tools & Components

    ER-S-TRI/S30-AU Tripod Double Support Screws and EPDM Tripod Support rubber Accessory (single or adjustable) package page of 15 Unit 1, 10 Duerdin St, Clayton VIC 3168, Australia Tel: +61 3 9239 8088 Fax: +61 3 9239 8024 E-mail: tech@clenergy.com.au www.clenergy.com.au...

  • Page 7: System Overview

    System Overview 4. System Overview ® 4.1 Overview of PV-ezRack SolarTripod Single/Adjustable and Double ① Inter Clamp ② End Clamp ③ T-Rail 50mm ④ Splice for T-50 Rail ⑤ Tripod Support ⑥ Rail Clamp for T-Rail As the drawing above, mounting details are as follow: (1) Module orientation: portrait.
  • Page 8 Please refer to safe torques defined in this guide as shown in the figure below. If power tools are required, Clenergy recommends the use of low speed only. High speed and impact drivers increase the risk of bolt galling (deadlock). If deadlock occurs and you need to cut fasteners, please make sure that there is no load on the fastener before you cut it.
  • Page 9 System Overview -Double Tripod page of 15 Unit 1, 10 Duerdin St, Clayton VIC 3168, Australia Tel: +61 3 9239 8088 Fax: +61 3 9239 8024 E-mail: tech@clenergy.com.au www.clenergy.com.au...

  • Page 10: Installation Instruction

    Rubber Pad. Please refer to the certification letter for the number of Buildex screw and Rubber Pad. page of 15 Unit 1, 10 Duerdin St, Clayton VIC 3168, Australia Tel: +61 3 9239 8088 Fax: +61 3 9239 8024 E-mail: tech@clenergy.com.au www.clenergy.com.au...
  • Page 11 Rubber Pad. Fix the AL-tube on Upper Support and fasten tightly with Bolts M10*65. page of 15 Unit 1, 10 Duerdin St, Clayton VIC 3168, Australia Tel: +61 3 9239 8088 Fax: +61 3 9239 8024 E-mail: tech@clenergy.com.au www.clenergy.com.au...
  • Page 12 Every 2 degrees set a positioning groove page of 15 Unit 1, 10 Duerdin St, Clayton VIC 3168, Australia Tel: +61 3 9239 8088 Fax: +61 3 9239 8024 E-mail: tech@clenergy.com.au www.clenergy.com.au...
  • Page 13 BE WASHED DOWN WITH FRESH WATER AT LEAST EVERY 6 MONTHS TO MEET THE WARRANTY CONDITIONS OF BUILDEX SCREWS. page of 15 Unit 1, 10 Duerdin St, Clayton VIC 3168, Australia Tel: +61 3 9239 8088 Fax: +61 3 9239 8024 E-mail: tech@clenergy.com.au www.clenergy.com.au...
  • Page 14 PV module frame. When installing large modules (e.g. ASE250) M8 x 20 mm bolts must be used. 5.5.2 Use Clenergy patented Inter and End clamps to fix the panels on to the rails. 5.5.3 Finish installing all the panels.

  • Page 15: Warranty

    Clenergy’s written installation instructions, or if the Product has been modified, repaired, or reworked in a manner not previously authorized by Clenergy IN WRITING, or if the Product is installed in an environment for which it was not designed. Clenergy shall not be liable for consequential, contingent or incidental damages arising out of the use of the Product by Purchaser under any circumstances.

  • Page 16: Certification Letter

    Certification Letter and Interface Spacing Table page of 15 Unit 1, 10 Duerdin St, Clayton VIC 3168, Australia Tel: +61 3 9239 8088 Fax: +61 3 9239 8024 E-mail: tech@clenergy.com.au www.clenergy.com.au...
  • Page 17 PV-ezRack Inter Clamp, Standard 28-57mm ER-IC-ST(28-57) PV-ezRack End Clamp, Standard 28-57mm ER-EC-ST(28-57) We find the PV-ezRack adjustable SolarTripod to be structurally sufficient for Australian use based on the following conditions: Wind Loads to AS/NZS 1170.2:2011 Amdt 3:2013 • Wind Terrain Categories 2 & 3 •...
  • Page 18 Clenergy Client: Issue: PV-ezRack Adjustable Single SolarTripod Spacing Table Date: May-16 Project: Within Australia Address: Designed: Checked: PV-ezRack Adjustable Single SolarTripod Spacing Table Type of Rail ER-R-T50 (2560/3405/4200) Type of Interface ER-S-TRI/S15-30 Solar Panel Dimension 1.65mx0.99m Terrain category Tilt Angle 15°...
  • Page 19 Clenergy Client: Issue: PV-ezRack Adjustable Single SolarTripod Spacing Table Date: May-16 Project: Within Australia Address: Designed: Checked: PV-ezRack Adjustable Single SolarTripod Spacing Table Type of Rail ER-R-T50 (2560/3405/4200) Type of Interface ER-S-TRI/S15-30 Solar Panel Dimension 1.65mx0.99m Terrain category Tilt Angle 15°...
  • Page 20 Clenergy Client: Issue: PV-ezRack Adjustable Double SolarTripod Spacing Table Date: May-16 Project: Within Australia Address: Designed: Checked: PV-ezRack Adjustable Double SolarTripod Spacing Table Type of Rail ER-R-T50 (2560/3405/4200) Type of Interface ER-S-TRI/D15-30 Solar Panel Dimension 1.65mx0.99m Terrain category Tilt Angle 15°...
  • Page 21 Clenergy Client: Issue: PV-ezRack Adjustable Double SolarTripod Spacing Table Date: May-16 Project: Within Australia Address: Designed: Checked: PV-ezRack Adjustable Double SolarTripod Spacing Table Type of Rail ER-R-T50 (2560/3405/4200) Type of Interface ER-S-TRI/D15-30 Solar Panel Dimension 1.65mx0.99m Terrain category Tilt Angle 15°...
  • Page 22 Note : Use M6 12g Self Drilling Roof Screws (T.P.I 14 ) – Buildex RoofZips or similar If screw needs to be replaced, the size of screw must be replaced with the next size up. Page 6 of 7 ISO 9001:2008 Registered Firm Certificate No: AU1222 #662 - Engineering Certification for PV-ezRack SolarTripod...
  • Page 23 Yours faithfully, Gamcorp (Melbourne) Pty Ltd Martin Gamble Mudi Ariyarathna Managing Director B.Eng(Civil)(Hons)Monash, M.Eng&Mgt, MIEAust, MAICD CPEng, NPER, RBP EC-39699, RPEQ- 15899 Page 7 of 7 ISO 9001:2008 Registered Firm Certificate No: AU1222 #662 - Engineering Certification for PV-ezRack SolarTripod...
  • Page 24 Tel: +66 63 228 0200, +66 81 969 5152 E-mail: sales_th@clenergy.com,support_th@clenergy.com Clenergy Singapore 24 Raffles Place #28-01 Clifford Centre Singapore 048621 Tel: +65 9743 1425 E-mail: vincent.chan@clenergy.com Warranty Clenergy Vietnam Clenergy Installation Guide PV-ezRack SolarTripod 202001 Tel: +86 592 3110095 E-mail: sales_vietnam@clenergy.com; susie.chen@clenergy.com; ducnguyen@clenergy.com...