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Clenergy PV-ezRack SolarRoof Code-Compliant Planning And Installation Manual

Adjustable tilt legs
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PV-ezRack
Code-Compliant Planning and Installation Guide
Complying with AS/NZS1170.2:2011 ADMT 2-2012
CONTENT
1. Introduction........................................................................................................................2
2. Planning..............................................................................................................................3
3. Components List............................................................................................................10
4. Array Planning................................................................................................................12
5. Step by Step Installation ..........................................................................................13
Service....................................................................................................................................22
1/10 Duerdin St
Clayton VIC 3168, Australia
www.clenergy.com.au
®
Adjustable Tilt Legs
SolarRoof™
Image: ER-TL15/30 installed by Todae Solar
Tel: +61 3 9017 6688
Fax: +61 3 9017 6668
Email: sales@clenergy.com.au

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Summary of Contents for Clenergy PV-ezRack SolarRoof

  • Page 1: Table Of Contents

    6. MT-Rail Application Tilt Leg and Tin Interface Installations with MT-Rails ……21 Service………………………………………..………………………………………………………………………….22 Installation Guide_PV-ezRack_SolarRoof_Adjustable Tilt Legs_AU_V3.3 Page 1 of 22 1/10 Duerdin St Tel: +61 3 9017 6688 Clayton VIC 3168, Australia Fax: +61 3 9017 6668 www.clenergy.com.au Email: sales@clenergy.com.au...

  • Page 2: Introduction

    Please check that you are using the latest version of the installation manual, which contacting Clenergy Australia email sales@clenergy.com.au, or contacting your local distributor in Australia. Installation Guide_PV-ezRack_SolarRoof_Adjustable Tilt Legs_AU_V3.3 Page 2 of 22 1/10 Duerdin St Tel: +61 3 9017 6688 Clayton VIC 3168, Australia Fax: +61 3 9017 6668 www.clenergy.com.au...

  • Page 3: Planning

    ® This document is designed to support for installations using PV-ezRack SolarRoof™ PV Module Mounting System, manufactured by Clenergy (Xiamen) Technology Co., Ltd. Follow the six steps below and the installation instructions section to install this product in compliance with the AS/NZS1170.2:2011 ADMT 2-2012.
  • Page 4 Region D (80m/s) Australia's worst Cyclonic Region between Carnarvon and Pardoo in Western Australia. Installation Guide_PV-ezRack_SolarRoof_Adjustable Tilt Legs_AU_V3.3 Page 4 of 22 1/10 Duerdin St Tel: +61 3 9017 6688 Clayton VIC 3168, Australia Fax: +61 3 9017 6668 www.clenergy.com.au Email: sales@clenergy.com.au...
  • Page 5 Note: In this installation manual we have used terrain category 3, if it is outside of this please refer to the accreditation letter. Installation Guide_PV-ezRack_SolarRoof_Adjustable Tilt Legs_AU_V3.3 Page 5 of 22 1/10 Duerdin St Tel: +61 3 9017 6688 Clayton VIC 3168, Australia Fax: +61 3 9017 6668 www.clenergy.com.au Email: sales@clenergy.com.au...
  • Page 6 This document provides sufficient information for the PV-ezRack SolarRoof™ system installation up 20 meter height. If your installation site is more than 20 meters please contact Clenergy to obtain additional engineering certificate to support your installation. 4. Determine installation slope ®...
  • Page 7 10 to 15˚ b) 15 to 30˚ c) 30 to 60˚ Installation Guide_PV-ezRack_SolarRoof_Adjustable Tilt Legs_AU_V3.3 Page 7 of 22 1/10 Duerdin St Tel: +61 3 9017 6688 Clayton VIC 3168, Australia Fax: +61 3 9017 6668 www.clenergy.com.au Email: sales@clenergy.com.au...
  • Page 8 Roof Angle (Φ) ≤10° Roof Angle (Φ) ≤20° Roof Angle (Φ) ≤30°  Please consult Clenergy for installing PV modules with a greater length than 2000mm.  Each Foot should be fixed to the purlins using at least two screws through sheet metal roofs.
  • Page 9 2700mm (1500mm between the feet and 600mm of overhang at each end). Installation Guide_PV-ezRack_SolarRoof_Adjustable Tilt Legs_AU_V3.3 Page 9 of 22 1/10 Duerdin St Tel: +61 3 9017 6688 Clayton VIC 3168, Australia Fax: +61 3 9017 6668 www.clenergy.com.au Email: sales@clenergy.com.au...

  • Page 10: Components List

    Open-end spanner set 9, 10, 17, 19 mm (required only for mounting with Nut) Installation Guide_PV-ezRack_SolarRoof_Adjustable Tilt Legs_AU_V3.3 Page 10 of 22 1/10 Duerdin St Tel: +61 3 9017 6688 Clayton VIC 3168, Australia Fax: +61 3 9017 6668 www.clenergy.com.au Email: sales@clenergy.com.au...
  • Page 11 2. Front Foot 3. Splice 4. Back Legs 5. Inter Clamp 6. End Clamp Installation Guide_PV-ezRack_SolarRoof_Adjustable Tilt Legs_AU_V3.3 Page 11 of 22 1/10 Duerdin St Tel: +61 3 9017 6688 Clayton VIC 3168, Australia Fax: +61 3 9017 6668 www.clenergy.com.au Email: sales@clenergy.com.au...

  • Page 12: Array Planning

    Installation Guide_PV-ezRack_SolarRoof_Adjustable Tilt Legs_AU_V3.3 Page 12 of 22 1/10 Duerdin St Tel: +61 3 9017 6688 Clayton VIC 3168, Australia Fax: +61 3 9017 6668 www.clenergy.com.au Email: sales@clenergy.com.au...

  • Page 13: Step By Step Installation

    Tighten the Allen bolts on the Z-Modules (recommended torque is 15-20Nm). Installation Guide_PV-ezRack_SolarRoof_Adjustable Tilt Legs_AU_V3.3 Page 13 of 22 1/10 Duerdin St Tel: +61 3 9017 6688 Clayton VIC 3168, Australia Fax: +61 3 9017 6668 www.clenergy.com.au Email: sales@clenergy.com.au...
  • Page 14 PV- ® ezRack rail (recommended torque is 15-20Nm). Installation Guide_PV-ezRack_SolarRoof_Adjustable Tilt Legs_AU_V3.3 Page 14 of 22 1/10 Duerdin St Tel: +61 3 9017 6688 Clayton VIC 3168, Australia Fax: +61 3 9017 6668 www.clenergy.com.au Email: sales@clenergy.com.au...
  • Page 15 Allen bolt (recommended torque is 15-20Nm). Installation Guide_PV-ezRack_SolarRoof_Adjustable Tilt Legs_AU_V3.3 Page 15 of 22 1/10 Duerdin St Tel: +61 3 9017 6688 Clayton VIC 3168, Australia Fax: +61 3 9017 6668 www.clenergy.com.au Email: sales@clenergy.com.au...
  • Page 16 Allen key (recommended torque is 15-20Nm). 10 to 15 degree Installation Guide_PV-ezRack_SolarRoof_Adjustable Tilt Legs_AU_V3.3 Page 16 of 22 1/10 Duerdin St Tel: +61 3 9017 6688 Clayton VIC 3168, Australia Fax: +61 3 9017 6668 www.clenergy.com.au Email: sales@clenergy.com.au...
  • Page 17 15 to 30 degree 30 to 60 degree Installation Guide_PV-ezRack_SolarRoof_Adjustable Tilt Legs_AU_V3.3 Page 17 of 22 1/10 Duerdin St Tel: +61 3 9017 6688 Clayton VIC 3168, Australia Fax: +61 3 9017 6668 www.clenergy.com.au Email: sales@clenergy.com.au...
  • Page 18 (Recommended bolt torque 15-20Nm） 2. The final installation with the isolator mounted Installation Guide_PV-ezRack_SolarRoof_Adjustable Tilt Legs_AU_V3.3 Page 18 of 22 1/10 Duerdin St Tel: +61 3 9017 6688 Clayton VIC 3168, Australia Fax: +61 3 9017 6668 www.clenergy.com.au Email: sales@clenergy.com.au...
  • Page 19 4. The cable clip can hold up to 6 PV cables. Installation Guide_PV-ezRack_SolarRoof_Adjustable Tilt Legs_AU_V3.3 Page 19 of 22 1/10 Duerdin St Tel: +61 3 9017 6688 Clayton VIC 3168, Australia Fax: +61 3 9017 6668 www.clenergy.com.au Email: sales@clenergy.com.au...
  • Page 20 ® This document is designed for installations using the PV-ezRack SolarRoof™ MT- Rails manufactured by Clenergy. MT-Rails are mostly used on metal roofs if the ® roof doesn’t have suitable mounting points to mount the Clenergy PV-ezRack SolarRoof™ interfaces such as tilt legs (adjustable and fixed 30°) or the tin interface (L-feet).

  • Page 21: Mt-Rail Application Tilt Leg And Tin Interface Installations With Mt-Rails

    MT-Rail with adjustable MT-Rail with fixed 30˚tilt MT-Rail with tin interface tilt leg Installation Guide_PV-ezRack_SolarRoof_Adjustable Tilt Legs_AU_V3.3 Page 21 of 22 1/10 Duerdin St Tel: +61 3 9017 6688 Clayton VIC 3168, Australia Fax: +61 3 9017 6668 www.clenergy.com.au Email: sales@clenergy.com.au...

  • Page 22: Service

    Clenergy’s written installation instructions, or if the Product has been modified, repaired, or reworked in a manner not previously authorized by Clenergy IN WRITING, or if the Product is installed in an environment for which it was not designed. Clenergy shall not be liable for consequential, contingent or incidental damages arising out of the use of the Product by Purchaser under any circumstances.