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Automatic Systems BL 227 EVO Technical Manual

Automatic rising barrier
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BL 227 EVO
Automatic rising barrier
TECHNICAL MANUAL
(Translated from the original French version)
Rev. 01 • Update 04/2024
www.automatic-systems.com

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Summary of Contents for Automatic Systems BL 227 EVO

  • Page 1 BL 227 EVO Automatic rising barrier TECHNICAL MANUAL (Translated from the original French version) Rev. 01 • Update 04/2024 www.automatic-systems.com...

  • Page 3: Table Of Contents

    BL 227 EVO TABLE OF CONTENTS Presentation ................3 Safety warnings .
  • Page 4 BL 227 EVO Maintenance ................38 8.1.

  • Page 5: Presentation

    1. PRESENTATION Thank you for choosing a BL 227 EVO automatic rising barrier, designed and manufactured by Automatic Systems. The BL 227 automatic rising barrier is based on motorway barrier technology and is designed for a wide range of applications requiring perfect adaptability to all types of traffic and access control, combined with high reliability and robustness.

  • Page 6: Safety Warnings

    This equipment has been designed to obstruct the passage of vehicles and cannot be applied to any other use without risk to users or to the integrity of the equipment. Automatic Systems cannot be held liable for damage resulting from improper use of the equipment.
  • Page 7 BL 227 EVO CAUTION! DO NOT PERFORM WORK ON THE BARRIER OR STAND NEAR IT IN THE EVENT OF A THUNDERSTORM, ESPECIALLY WHEN THE BARRIER IS IN OPEN POSITION (ARM RAISED), AS THERE IS A RISK OF ELECTROCUTION! • The access keys to the mechanism must be used by personnel who are aware of the electrical and mechanical risks they incur in the event of negligent handling.

  • Page 8: General Symbols

    BL 227 EVO 3. GENERAL SYMBOLS The following symbols are used in this manual or as labels on the equipment: This symbol is used to highlight a tip that may help you to better understand the product. Quick reminder or tip useful for understanding how the product works.

  • Page 9: Terminology

    BL 227 EVO 4. Terminology Automatic Systems Control Digital input Digital output Input/Output Out of Service Human Machine Interface (Contact) Normally Closed (Closed in idle state (power off)) (Contact) Normally Open (Open in idle state (power off)) Opening Movement Obstacle to prevent passage that moves up (barrier open) or down (barrier closed).

  • Page 10: Description

    BL 227 EVO 5. DESCRIPTION 5.1. GENERAL DIMENSIONS Fig. 1 - Dimensions 5.2. CONVENTIONS SOLUTION 1 SOLUTION 2 SOLUTION 3 SOLUTION 4 ROAD ROAD ROAD ROAD Door Door Door Door Fig. 2 - Conventions Switching from one solution to another does not require additional parts.

  • Page 11: Technical Characteristics

    BL 227 EVO 5.3. TECHNICAL CHARACTERISTICS Electrical power supply Single phase 230 VAC, 50/60 Hz + ground. Useful power consumption AT REST WITHOUT AT REST WITH WHILE MOVING AUTOMATIC RAISING AUTOMATIC RAISING 450 W max. 10 W 28 W Motor...

  • Page 12: Location Of Components

    BL 227 EVO 5.4. LOCATION OF COMPONENTS 5.4.1. GENERAL Fig. 3 - Location of components - General REF. DESIGNATION REF. DESIGNATION Reinforcing V Variable frequency drive LED support (optional) Main circuit breaker LED diffuser (optional) Folded welded sheet metal for spring...

  • Page 13: Mechanical

    BL 227 EVO 5.4.2. MECHANICAL Fig. 4 - Location of components - Mechanical REF. DESIGNATION REF. DESIGNATION Gear motor A102 SR Bearing Ø30 Gear motor A102 AVR (optional) Stop hub Sheet metal for gear Brake release lever Only for barrier model...

  • Page 14: Control Unit

    BL 227 EVO 5.4.3. CONTROL UNIT Fig. 5 - Location of components - Control unit REF. DESIGNATION REF. DESIGNATION Frequency converter Steel mounting plate Main circuit breaker Power supply Control board - AS1620 Filter DIN rail 5.4.4. COMPENSATION ASSEMBLY REF.

  • Page 15: Operating Principle

    BL 227 EVO 5.5. OPERATING PRINCIPLE Items referred to in this section can be seen on the images ( Chap. 5.4. Location of components, page 10) Arm opening (8) is controlled by a keyswitch, a push-button, a radio transmitter, a command sent over the network connection, detection loops buried in the roadway, or an external control device (tollbooth, card reader, management centre, etc.).

  • Page 16: Location Of Labels And Documents

    BL 227 EVO 5.6. LOCATION OF LABELS AND DOCUMENTS Fig. 7 - Location of information labels REF. SYMBOL DESCRIPTION LOCATION(S) “Electric Power Risk” label On the inside of the door. Plastic pocket, glued, containing the On the inside of the door.
  • Page 17 BL 227 EVO REF. SYMBOL DESCRIPTION LOCATION(S) Label with QR Code giving access to the In the upper part of the housing. product's technical documentation. by Automatic Systems BL229 - 0003 - AS1620-STD/TOLL Scan this QR Code and Scannez ce QR Code et download all the technical téléchargez toute la...

  • Page 18: Installation

    BL 227 EVO 6. INSTALLATION On receipt, check the condition of the equipment and notify the insurance company or distributor immediately if any damage has occurred during transport. If need be, proceed with the necessary repairs. IMPORTANT: SAFETY MEASURES! 1. The installer shall comply with all applicable laws in the country where the barrier is to be installed and used.

  • Page 19: Installation Plan

    BESTEMMING : Ce plan est notre propriété et ne peut être cédé à des tiers ni être recopié sans autorisation écrite de Automatic Systems. Dit plan blijft onze eigendom en mag niet voorgelegd aan derden noch worden gekopieerd zonder schriftelijke toelating van Automatic Systems.

  • Page 20: Preparing The Base Plate

    BL 227 EVO 6.3. PREPARING THE BASE PLATE As the barrier cannot rest on the ground, it will have to be attached, either: - to a concrete base, using a CHA0209-A fixing frame supplied on request (procedure detailed below). - or a steel pedestal (supplied as an option).

  • Page 21: Equipment Installation

    BL 227 EVO 6.4. EQUIPMENT INSTALLATION 1. Handle the equipment on site using an appropriate handling device (hand truck or equivalent). 2. Unlock and remove the top cover ( Chap. 8.1, page 38). 3. Strip the sheathing from the wires starting 50cm from the ground.

  • Page 22: Arm Assembly

    BL 227 EVO 6.5. ARM ASSEMBLY 6.5.1. ROUND ARM Ø75 MM ASSEMBLY - All screws should be greased before assembly. - Nominal tightening torques are given in the caption of the figure. - The barrier must be open ( Chap. 8.3, page 39) before proceeding with arm assembly or disassembly.

  • Page 23: Back Round Arm/Oval Arm Swing-Off Assembly (Optional)

    BL 227 EVO 6.5.2. BACK ROUND ARM/OVAL ARM SWING-OFF ASSEMBLY (OPTIONAL) Back round arm swing-off Back oval arm swing-off Fig. 12 - Back round arm/oval arm swing-off assembly 1. Place the jaw (1) in vertical position 2. Remove the stainless steel cap nut M10 (2) and the corresponding stainless steel washer M10 (3), the stainless steel H screw M10x90 (4) and washer (5) from the jaw.

  • Page 24: Tip Support Assembly

    BL 227 EVO 6.6. TIP SUPPORT ASSEMBLY The tip support is supplied as standard with all barriers over 5 m and is available as an option for shorter arms. The role of the tip support is to hold the end of the arm in a horizontal position and ensure its rigidity.

  • Page 25: Led Bracket Assembly (Optional)

    BL 227 EVO 6.8. LED BRACKET ASSEMBLY (OPTIONAL) 1. Remove the top cover ( Chap. 8.1, page 38). 2. Using double-sided tape, stick the LED strip (1) under the LED bracket (2). Do not hesitate to use adhesive strips to hold the LED strips in place.

  • Page 26: Electrical Connections

    BL 227 EVO 6.9. ELECTRICAL CONNECTIONS DO NOT CONNECT TO A FLOATING NETWORK OR TO A HIGH-IMPEDANCE EARTHED INDUSTRIAL DISTRIBUTION NETWORK. HIGH LEAKAGE CURRENTS. PRIOR TO CONNECTING THE POWER SUPPLY, IT IS ESSENTIAL TO MAKE A GROUND CONNECTION USING A CABLE WITH A MIN.

  • Page 27: First Startup

    BL 227 EVO 1. Remove the top cover ( Chap. 8.1, page 38). 2. Connect the power supply cables • Switch the circuit breaker OFF (1). • Connect the neutral (blue) and phase (brown or black) wires from the power supply to the circuit breaker.
  • Page 28 BL 227 EVO THE BARRIER WILL START MOVING TO DEFINE THE HIGH AND LOW POSITIONS! F Check the correct configuration of the barrier. As necessary, adjust the parameters via the maintenance interface. F Check the correct operation of all the possible options and safety measures.

  • Page 29: Adjustments

    BL 227 EVO 7. ADJUSTMENTS 7.1. ADJUSTING THE ANALOGUE POSITION SENSOR The analogue sensor makes it possible to manage the opening and closing movements of the arm. Due to its design, this type of sensor allows a much finer management of the arm movements, allowing precise accelerations and decelerations.

  • Page 30: Fig. 16 - Integrated Human Machine Interface

    BL 227 EVO 7.1.1.1. CALIBRATION OF THE ANALOGUE SENSOR VIA THE WEB INTERFACE a. Go to the ‘Individual Tests’ page and select the ‘Calibration’ menu. b. Perform the ‘End Stop position’ test. c. The interface will confirm that the calibration was successful if the arm is in the open position at the end of the test.
  • Page 31 BL 227 EVO 7.1.1.3. CALIBRATION OF THE ANALOGUE SENSOR VIA THE OLED AS1621 SCREEN (OPTIONAL) VOPAC État OK Menu The Calibration menu applies only when the barrier is equipped with an analogue sensor. With the End positions option, the arm swivels slowly to store the value of the analogue signal in the high and low positions.

  • Page 32: Configuring The Frequency Converter

    The factory settings protect the variable frequency drive and the gear motor from all malfunctions. The settings of the variable frequency drive should therefore never be modified. ANY MODIFICATION OF THESE PARAMETERS WITHOUT PRIOR EXPRESS PERMISSION FROM AUTOMATIC SYSTEMS IS YOUR FULL RESPONSIBILITY AND WILL AUTOMATICALLY VOID THE PRODUCT WARRANTY.

  • Page 33: Adjusting The Compensation

    BL 227 EVO 7.3. ADJUSTING THE COMPENSATION For operation with automatic raising (AVR models - optional) of the arm in case of power failure, the spring tension should be adjusted so that the arm is raised slowly and completely until it reaches its vertical position. The contact between the upper stop (...

  • Page 34: Table Of Principal Spring Adjustments

    BL 227 EVO 7.4. TABLE OF PRINCIPAL SPRING ADJUSTMENTS Fig. 19 - Detail of fixing points on spring jaw The tables below give an indication of the spring parameters for the configurations shown. For any other configuration or non-standard equipment, please contact our helpdesk.
  • Page 35 BL 227 EVO SR MODEL AVR MODEL SR MODEL AVR MODEL WITH PLASTIC SKIRT WITH PLASTIC SKIRT WITH ALUMINUM SKIRT WITH ALUMINUM SKIRT USEFUL LENGTH NBR OF POSITION(S) NBR OF POSITION(S) NBR OF POSITION(S) NBR OF POSITION(S) OF THE ARM...

  • Page 36: Checking The Proper Balancing Of The Arm

    BL 227 EVO 7.4.1. CHECKING THE PROPER BALANCING OF THE ARM • On SR model barriers (without automatic raising), the arm positioned at 45% with the brake disengaged should be lowered slowly. • On AVR model barriers (with automatic raising), when the arm is in the horizontal position, it should be raised gently in the event of a power failure.

  • Page 37: Horizontal/Vertical Adjustment Of The Arm

    BL 227 EVO 7.5. HORIZONTAL/VERTICAL ADJUSTMENT OF THE ARM 7.5.1. BARRIER MODEL SR 1. Turn off the barrier's power supply ( Chap. 8.2, page 38). 2. Loosen the locknut (3). 3. Screw or unscrew the lower stop (1) until the optimal horizontal position is obtained.

  • Page 38: Barrier Model Avr

    BL 227 EVO 7.5.2. BARRIER MODEL AVR 1. Turn off the barrier's power supply ( Chap. 8.2, page 38). THANKS TO THE SPRING(S), THE ARM IS RAISED AUTOMATICALLY. 2. Loosen the locknut (3). 3. Screw or unscrew the upper stop (2) until the optimal vertical position is obtained.

  • Page 39: Fig. 24 - Horizontal Adjustment On Barrier Model Avr

    BL 227 EVO 8. Lower the arm into horizontal position. 9. Loosen the locknut (3). 10. Screw or unscrew the lower stop (1) until the optimal horizontal position is obtained. Fig. 24 - Horizontal adjustment on barrier model AVR 11. Tighten the locknut again (3).

  • Page 40: Maintenance

    BL 227 EVO 8. MAINTENANCE PRIOR TO ANY WORK ON THE INSIDE OF THE HOUSING, THE ARM MUST BE IN THE HIGH (OPEN) POSITION( CHAP. 9.2, PAGE 44)), IN ORDER TO REDUCE THE STRETCHING OF THE SPRING AND TO PREVENT UNWANTED MOVEMENT OF THE DRIVE MECHANISM, WHICH MAY CAUSE SEVERE INJURIES.

  • Page 41: Replacing The Spring Assembly

    BL 227 EVO 8.3. REPLACING THE SPRING ASSEMBLY Ratchet and 16-mm ratchet extension. 1. Remove the top cover ( Chap. 8.1, page 38). 2. Shut off the power supply. ( Chap. 8.2, page 38) 3. Raise the arm slightly past 90° and tighten the upper stop so that the arm does not fall back down.

  • Page 42: Replacing The Gear Motor

    BL 227 EVO 8.4. REPLACING THE GEAR MOTOR All maintenance or servicing must be performed with the power switched off and in accordance with the safety warnings ( Chap. 2. Safety warnings, page 4). 10 mm and 17 mm tubular wrenches – 13 mm, 16 mm & 17 mm open-ended wrenches - 3 mm, 4 mm & 6 mm Allen wrenches –...
  • Page 43 BL 227 EVO 8. Open the detection cam and slide it onto the shaft. 9. File off the marking of the bearing ring locking screw. 10. Remove the external bearing protection plate by removing 11. Take out the shaft by tapping on the bearing side with a the four CBLH M10 screws.

  • Page 44: Maintenance

    BL 227 EVO 14. Loosen the four M10 fastening nuts of the flange. 15. Remove the assembly and proceed with the assembly of the new gear motor. 16. Reinstall in reverse order and check the proper functioning of the barrier.

  • Page 45: Problems And Remedies

    12) is faulty: the red LED on the side of the variable frequency while moving. drive is flashing. In this case, contact an Automatic Systems representative. The barrier gets stuck Power supply • Check the electrical power supply at the general power supply box.

  • Page 46: Manual Raising Of Arm In The Event Of Power Failure

    BL 227 EVO SYMPTOM(S) PROBABLE CAUSE(S) CHECK(S) OR APPROPRIATE SOLUTION(S) The opening loop (optional) • Adjust the sensitivity and/or frequency of the opening detector. A is too sensitive. sensitivity setting that is too high or an improper frequency may The barrier opens for cause unwanted openings.

  • Page 47: Prolonged Shutdown/Destruction

    BL 227 EVO 10. PROLONGED SHUTDOWN/DESTRUCTION If the barrier is not to be used for a long period of time, it is recommended: • To store the barrier in the same conditions as before the installation ( Chap. 6.1, page 16).

  • Page 48: Declaration Of Conformity

    BL 227 EVO 13. DECLARATION OF CONFORMITY DECLARATION OF CONFORMITY We, undersigned, AUTOMATIC SYSTEMS SAS 22 rue du 8 mai 1945 95340 PERSAN FRANCE Herewith declare that the following machine Automatic rising barrier BL 227 EVO is in accordance with the conditions of the following Directives, standards and other specifications: •...
  • Page 50 The information contained in this document is the property of Automatic Systems and is confidential. The recipient is prohibited from using it for any purpose other than the use of the products or the execution of the project to which it refers, and from communicating it to any third party without the prior written permission of Automatic Systems.