Related Manuals for CHART UltraDoser 2K
Summary of Contents for CHART UltraDoser 2K
- Page 1 Product Manual UltraDoser ® Liquid Nitrogen Dosing System Designed and Built by: Chart Inc. 46441 Landing Parkway Fremont, CA 94538 USA (800) 371-3303 Part Number 15918 Rev. C © 2017 Chart Inc.
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Page 3: Table Of Contents
Product Manual - UltraDoser 2K LN Dosing System ® Contents Revision Log Preface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 General Features Key Benefits... -
Page 4: Revision Log
Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31 UltraDoser Technical Specifications Controller Technical Specifications UltraDoser 2K Components UltraDoser Body Distribution Block... -
Page 5: Preface
™ line speed between low/high points as defined by user. To learn how to adjust the UltraDoser system, refer to the * When paired with the 2K controller. Results achieved at Chart laboratory Controller Adjustments section conditions **Access to the internal network is necessary for this function. -
Page 6: Terms
Preface Product Manual - UltraDoser 2K LN Dosing System ® Terms Acronyms / Abbreviations Throughout this manual safety precautions will be designated The following acronyms / abbreviations are used throughout as follows: this manual: Pressure (Metric) Warning! Description of a condition that can result in personal injury or Clean-In-Place death. -
Page 7: Safety
Handle liquid so that it will not splash or spill. Protect your eyes and cover skin where the possibility of contact with Thank you for your purchase of Chart Inc’s (Chart) liquid, cold pipes and equipment, or cold gas exists. Safety UltraDoser 2K Liquid Nitrogen Dosing System. -
Page 8: Safety Bulletin
Most individuals working in or around oxygen deficient atmospheres rely on the “buddy system” for protection - loosening fittings, empty the UltraDoser 2K of liquid and obviously the “buddy” is equally susceptible to asphyxiation release any vapor pressure in a if he or she enters the area to assist the unconscious partner unless equipped with a portable air supply. -
Page 9: Receiving And Installation
The UltraDoser 2K system can be used for both inerting and pressurization applications. The application must be Upon arrival of the UltraDoser 2K unit, it is advised to evaluated to determine the ideal location of the dosing head immediately inspect for any signs of damage. If any damage on the filling line. -
Page 10: Support Stand Location
Chart can supply a prefabricated stand to accommodate the mounting bracket assembly. This stand can be utilized in almost all installations. If the Chart stand cannot be used in your installation, fabricating one with 1½” diameter rod or round bar will make installation of the UltraDoser 2K system simpler. -
Page 11: Connecting The Distribution Block
Product Manual - UltraDoser 2K LN Dosing System Receiving and Installation ® Connecting the Distribution Block The distribution block houses the electrical connectors and wiring interface between the operating parts of the UltraDoser unit and the 2K controller. There are five connections on the distribution block: Vent Heater (D-1) Provides +24VDC power to the vent heater. -
Page 12: Installing The Nozzle
Product Manual - UltraDoser 2K LN Dosing System ® Installing the Nozzle Three nozzles are supplied with the UltraDoser 2K system - 0.040”, 0.050”, and 0.060”. Custom sizes may be ordered from Chart. Remove the dosing head heater. Select a nozzle. -
Page 13: Installing The Container Detect Sensor
The container detect sensor must be a PNP type sensor and The speed sensor is installed to detect filling line speed and is used to detect if containers are present on the line. Chart must be installed for the UltraDoser 2K to operate properly. - Page 14 Ensure good electrical contact is made from the mounting flanges to an earthed bracket or other grounded mounting means. A mounting bracket (Image 14 below) is provided by Chart to assist in installation Encoder...
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Page 15: Installing The 2K Controller
Chart prefabricated the Home screen. Push Yes/No to support stand or 1-1/2” diameter rod or round bar. If Chart’s confirm (see Image 16). prefabricated brackets are not utilized, the controller’s mounting tabs can be utilized. - Page 16 Receiving and Installation Product Manual - UltraDoser 2K LN Dosing System ® Encoder (J5) An encoder must be used to provide approximately 500 24v pulses per container. A PNP 12mm proximity speed sensor is provided as a back up to provide the 2K controller with minimal pulses that are used to calculate the line speed.
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Page 17: Controller Adjustments
About screens. The only active buttons are located in the top left portion of the screen; the Chart logo and the country flag On the “Home” screen, pressing the Chart logo will show the (see the About section for more information). From the “About”... -
Page 18: Languages
Controller Adjustments Product Manual - UltraDoser 2K LN Dosing System ® Languages Setup On the “Home” screen, pressing the flag will show the Selecting the “Setup” navigation button will prompt two sub- “Languages” sub-screen. Select the desired language setting navigation buttons: “Systems Settings” and “Calibration”. from this screen. -
Page 19: System Settings
UltraDoser 2K will dose in discrete (pulse) mode. If the line speed exceeds this user entered value, the UltraDoser 2K will dose in continuous (stream) mode. Calibration Distance Delay Calibration Point High CPM - Enter the From “Setup”, select “Calibration”... - Page 20 UltraDoser 2K will calibration points. This system calculated dose in discrete (pulse) mode. If the line speed exceeds value is shown in the ‘Calculated’ blue this user entered value, the UltraDoser 2K will dose in field. continuous (stream) mode. Enter the ‘Fixed Time Delay’. This is the amount of...
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Page 21: Recipes
Product Manual - UltraDoser 2K LN Dosing System Controller Adjustments ® Enter the ‘Dose Duration’. This is the amount of time the system will dispense liquid from the dosing head (in milliseconds). Recipes Creating a Recipe From the “Recipes” screen, press “Transfer” then “Upload from PLC”... -
Page 22: Maintenance
Controller Adjustments Product Manual - UltraDoser 2K LN Dosing System ® Maintenance Note: Press and HOLD “Enable Quick Service” to activate. Selecting the “Maintenance” navigation button will prompt three sub-navigation buttons: ‘Maintenance Modes’, Self Test - used to test the firing of the dosing solenoid. ‘Graphs’ and ‘Inputs/Outputs’. Access to these screens will Pressing self test activates the solenoid for 5 pulses. -
Page 23: Inputs/Outputs
Product Manual - UltraDoser 2K LN Dosing System Controller Adjustments ® Inputs/Outputs Tower Light - Troubleshoot the tower lights Dose Delay Bar Graph - The graph starts at the left with the sensing of a container by the timing sensor and ends at the right with the sensing of the next timing sensor. - Page 24 Controller Adjustments Product Manual - UltraDoser 2K LN Dosing System ® Bottle Sensor - set the functions of the bottle detect sensor. • Offset Level - After calibrating the liquid level at zero level by pushing the ‘0% Calibrate’ pushbutton the raw reading will become the Offset Level.
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Page 25: Alarms
Product Manual - UltraDoser 2K LN Dosing System Controller Adjustments ® • Valve Confirm (digital input) - This is the status of the valve actuator sensor • Bottle Detect (digital input) - This is the status of the bottle sensor •... -
Page 26: Alarm History
Controller Adjustments Product Manual - UltraDoser 2K LN Dosing System ® Level 2 Alarms - These sensor alarms require checking Level 5 Alarms - These alarms disable dosing. These alarms sensors if persistent. These alarms trigger a solid red light. trigger a solid red light. -
Page 27: Daily Operating Procedures
Product Manual - UltraDoser 2K LN Dosing System ® Daily Operating Procedures The UltraDoser 2K System can be fed by either a portable Dura-Cyl Liquid Cylinder or a bulk tank (house fed) liquid ® nitrogen system Dura-Cyl Liquid Cylinder Fed System Note: LN is -320°F (-196°C). Any water and/or... -
Page 28: System Start Up
Connect the CFlex hose to the liquid outlet on the full liquid cylinder using a 7/8” open end wrench or UltraDoser unit is filled, there will be a adjustable crescent wrench. “wisp” of fog coming from the vent. If the UltraDoser unit overfills and liquid Note: The UltraDoser 2K system will continue to nitrogen starts dripping out the vent, close dose properly until the liquid level inside the liquid valve on the Dura-Cyl liquid the UltraDoser unit runs low. This feature cylinder and call Chart service at +1-408- gives the operator a reasonable window in 371-4932. which to change out the Dura-Cyl liquid cylinder without disrupting the production operation. -
Page 29: Bulk Tank (House Fed) System
This section assumes a Y-Patten valve and Purge Kit are installed upstream of the UltraDoser unit. Chart highly recommends each UltraDoser 2K be installed with a Y-Pattern valve and Purge Kit to isolate the UltraDoser unit from the LN source and to purge the UltraDoser unit to eliminate performance interruptions. -
Page 30: System Start Up
Manually close (clockwise) the valve (silver nut) on the System Start Up UltraDoser arm and power “Off” the 2K controller. This section assumes the Chart Phase Separator is full of Note: When purging the UltraDoser unit, it will liquid nitrogen. If this is not the case, ample time is needed... -
Page 31: Service And Maintenance
Purging with Gaseous Nitrogen The UltraDoser unit must only be purged with gaseous nitrogen. Chart recommends the UltraDoser unit be purged when not in use. However, this may not be practical for all operators. At a minimum, the UltraDoser unit should be purged to eliminate any water that may be inside the unit after installation and prior to startup. -
Page 32: Troubleshooting
Note that possible causes for specific symptoms are listed in descending order of significance. That is, check out the first cause listed before proceeding to the next. If you need further assistance please contact Chart’s service team at 1-408-371- 4932... - Page 33 Product Manual - UltraDoser 2K LN Dosing System Service and Maintenance ® Symptom Possible Cause Solution The dosing valve fault error is displayed The dosing valve assembly is not Check the pneumatic pressure. There on the 2K Controller. moving. must be approximately 60-70 psi (4.13-4.82 bar) for the dosing valve to function correctly.
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Page 35: Specifications
Product Manual - UltraDoser 2K LN Dosing System ® Specifications UltraDoser Technical Specifications Controller Technical Specifications Materials Stainless Steel Series 300* PLC Platform Allen-Bradley or Siemens Weight 32 lbs (14.5 kg) Display 7” (178mm) TFT Color LCD Touch Screen Body Dimensions 18”H x 6”W (457.2 x 152 mm) Dose Duration... -
Page 36: Ultradoser 2K Components
The size of the dosing nozzle directly affects the amount of LN dosed. 0.040”, 0.050” and 0.060” nozzles ship 2K controller dictates the dosing operation of the system. loose with the UltraDoser 2K system. Custom sizes may be ordered from Chart. Inlet Filter Drain Plug A 10 micron stainless steel inlet filter is provided. -
Page 37: Common Replacement Parts
Product Manual - UltraDoser 2K LN Dosing System Specifications ® Common Replacement Parts Item No. Part Description Part Number UltraDoser Parts UltraDoser Body 15170 Head Assembly EP Head Assembly (Optional) 1005 2.1.1 Dosing Stem (Valve) Assembly (for EP Head) 670.38 2.1.2 Solenoid Valve Spare Assembly (for EP Head) 670.42... - Page 38 Specifications Product Manual - UltraDoser 2K LN Dosing System ®...
- Page 39 Product Manual - UltraDoser 2K LN Dosing System Specifications ® Dewar Purge Kit - Heated...
- Page 40 Specifications Product Manual - UltraDoser 2K LN Dosing System ®...
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Page 41: Sensor Positioning
Product Manual - UltraDoser 2K LN Dosing System Specifications ® Sensor Positioning... -
Page 43: Warranty
HEREIN. The original purchaser shall indemnify, defend days after receipt of the LN Dosing Systems. Chart shall and hold Chart harmless from any third party claims as a inspect the returned LN Dosing Systems, and, if said LN result of the use, sale, or lease of the LN Dosing Systems Dosing Systems is found defective, shall, at Chart’s option... - Page 45 Product Manual - UltraDoser 2K LN Dosing System ® Appendix A The following wiring diagrams are the 2KA (Allen Bradley) Controller Wiring Diagram and the 2KS (Siemens) Controller Wiring Diagram respectively.
- Page 47 Product Manual - CryoDoser 2K LN Dosing System Appendix A ®...
- Page 48 A4 Appendix A Product Manual - CryoDoser 2K LN Dosing System ®...
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