Related Manuals for CHART Trifecta Pro 30K
Summary of Contents for CHART Trifecta Pro 30K
- Page 1 Product Manual Trifecta Pro 30K Gas Supply System ® Designed and Built by: Chart Inc. 407 7th Street NW New Prague, MN 56071 USA (800) 400-4683 Part Number 21741771 Rev. B © 2023 Chart Inc.
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Page 3: Table Of Contents
Electrical Power Supply Commissioning Purge and Pre-Charge of the Trifecta Pro 30K (Ref to Fig 4, Pg 23 for valve tags) Check Trifecta Pro 30K Cylinder Relief Valves Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15... -
Page 4: Revision Log
Contents Product Manual - Trifecta Pro Series ® Filling Secondary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27 Initial Pressure Build . -
Page 5: Preface
Preface General Product Manual The Trifecta Pro 30K is the preferred solution for reliable and The Trifecta Pro Series 30K Product Manual is designed to continuous laser assist gases for delivery pressures up to 550 be used in conjunction with all Trifecta models provided psig and flow rates up to 30,000 scfh. -
Page 6: Terms
Preface Product Manual - Trifecta Pro Series ® Terms Acronyms / Abbreviations Throughout this manual safety precautions will be designated The following acronyms / abbreviations are used throughout as follows: this manual: Pressure (Metric) Warning! Description of a condition that can result in personal injury or Compressed Gas Association death. -
Page 7: Introduction
The system uses ambient vaporizers to maintain pressure and convert the cryogen into gas; therefore, the performance The Trifecta Pro 30K has been designed for ease of installa- is dependent on the weather conditions. The best ambient tion and operation. An ideal install has the Trifecta Pro Series conditions are warm, dry air. - Page 8 Introduction Product Manual - Trifecta Pro Series ® The flow performance depends on the ability of the total – Special care must be given in selection of the bulk tank system to: that supplies the Trifecta. • Build pressure in the transfer tanks using gravity and –...
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Page 9: Safety
Product Manual - Trifecta Pro Series Safety ® Safety General Excess accumulation of oxygen creates an oxygen-enriched atmosphere (defined by the Compressed Gas Association as All operators should have a full and complete understanding an oxygen concentration above 23%). Certain items con- of the content of this manual before operating the equipment sidered non-combustible in air may burn rapidly in such an described. -
Page 10: Safety Bulletin
Prior to reusing a damaged container, the unit must be tested, al and institutional consumer premises. evaluated, and repaired as necessary. It is highly recommend- ed that any damaged container be returned to Chart for Caution! To prevent possible tip over, do not leave tank standing upright repair and re-certification. -
Page 11: Oxygen Enriched Atmospheres
Product Manual - Trifecta Pro Series Safety ® Compatibility involves both combustibility and ease of Human exposure to an atmosphere containing 12% or less ignition Materials that burn in air may burn violently in pure oxygen leads to rapid unconsciousness. Unconsciousness can oxygen at normal pressure, and explosively in pressurized occur so rapidly that the user is rendered essentially helpless. - Page 12 ASME standards to include a dual relief valve. While that result in blistering or deeper tissue freezing should be Chart equipment is designed and built to the most rigid examined promptly by a physician. standards, no piece of mechanical equipment can ever be...
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Page 13: Installation
Placement of Trifecta 30K Skid The installation of the Trifecta Pro 30K should be done in the The Trifecta Pro 30K skid has four lifting lugs on the top of following order: the skid. These lifting lugs allow for placement of the skid by overhead crane. -
Page 14: Liquid Line Piping To Bulk Tank
3/8-16 SS HEX BOLT Liquid Line Piping to Bulk Tank The Trifecta Pro 30K skid requires a liquid line piped from the bulk storage tank. This line will serve two functions. First, to allow the high pressure gas to return to the liquid side of the bulk tank (reduce losses), second, to allow the transfer of liquid from the bulk tank to the Trifecta. -
Page 15: Bulk Tank Pressure Transmitter
“Gas Use” relief device may vent liquid, creating a noticeable vapor cloud. The piping and components from the Trifecta Pro 30K to the vaporizer must be at least 1” (25.4 mm) copper or its equiv- alent and of adequate pressure rating Small diameter lines will introduce undesirable pressure drops and impact overall... -
Page 16: Electrical Power Supply
® Electrical Power Supply A dedicated 120-volt AC, 60 Hz, 15 amp circuit must be provided to power the Trifecta Pro 30K control system If 120 VAC is not available, an appropriately sized transformer may be necessary The Allen Bradley PLC is mounted within a NEMA 4 control box as shown in the following photograph (Fig 2) -
Page 17: Purge And Pre-Charge Of The Trifecta Pro 30K (Ref To Fig 4, Pg 23 For Valve Tags)
Product Manual - Trifecta Pro Series Installation ® Purge and Pre-Charge of the Trifecta Pro 30K (Ref. to Fig. 4, Pg. 23 for valve tags) Verify that the controller is in the manual mode (see details below) and all valves are closed. Before beginning purging, in the top right hand of the screen should say “Manual.”... - Page 18 Installation Product Manual - Trifecta Pro Series ® Purge and Pre-Charge of the Trifecta 30K Cont. • Purge for one minute. • Crack both of the 1/4” Swagelok nuts on the bottom of ® • Close the manual vents (V-1). the two Wika liquid level gauges (Ll-1) until you can hear nitrogen gas flowing.
- Page 19 Product Manual - Trifecta Pro Series Installation ® Purge and Pre-Charge of the Trifecta 30K Cont. • Open the P.B. Isolation valve on the bottom of tank 1 and tank 2 (V-3). • Open the P.B. Isolation valve on the bottom of tank 1 and tank 2 (V-3) •...
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Page 20: Check Trifecta Pro 30K Cylinder Relief Valves
• Leak check the house lines at operating pressure. noid valve on the Manual Control Screen (Fig. 3), in order to purge through the auto vent plumbing circuits. Check Trifecta Pro 30K Cylinder Relief • Close the use valve (V-2). Valves •... -
Page 21: Operation
Product Manual - Trifecta Pro Series Operation ® Operation The Trifecta Pro 30K operation is based on pressure first and Description liquid level second. This logic assures that the system pressure psi N2 is maintained. Pressure is the primary concern. -
Page 22: Hmi Screens
Operation Product Manual - Trifecta Pro Series ® HMI Screens Primary/Secondary fields — Displays which tank is pres- ently the Primary tank and which is the Secondary MAIN Screen Alerts/Alarms button — Displays ALERTS and ALARMS screens, respectively Setpoints — Brings user to Setpoints popup Info button —... -
Page 23: Alarm Screen
Product Manual - Trifecta Pro Series Operation ® Alert Screen Cont. ALARM & ALERT HISTORY Screen Displays the history of Alarms and Alerts Date & Time field — Displays current date and time Alert Table • Trigger Column – Displays label of Alert •... -
Page 24: Info Popup
Primary Too Low to get an assist — The level at which the primary tank will automatically switch to the secondary tank Trifecta Service # — Chart Customer Service phone number (low level value is programmed into the hard sets of the PLC) Serial Number —... -
Page 25: Trend Screen
Product Manual - Trifecta Pro Series Operation ® Parameter Settings TREND Screen Tk1 Press field — Pressure of Tank 1 in psig There settable parameters are accessible from the HMI “Setpoints” button. These parameters are key to setting all Tk1 Level — Level of Tank 1 in H parameters. -
Page 26: Pressure Build Setpoint
Operation Product Manual - Trifecta Pro Series ® Pressure Build Setpoint Bulk Critical Setpoint Pressing of the “Pressure Build” button will bring up another Pressing of the “Bulk Critical” button will bring up another popup window. popup window. Here you can enter a new value and press enter to save it. Note: Since the tanks are warm upon initial installation, they may vent for several minutes before they are cold enough to... -
Page 27: Operation Details
Product Manual - Trifecta Pro Series Operation ® Operation Details The Trifecta Pro Series 30K logic keys on pressure instead of liquid level. The components have been minimized (reduced) yet the design has duplication of key components. NOMENCLATURE CV-1 FILL CHECK VALVE PG-1 TANK PRESSURE GAUGE SRV-2... -
Page 28: Run/Fill
Operation Product Manual - Trifecta Pro Series ® Run/Fill... -
Page 29: Run/Fill
Product Manual - Trifecta Pro Series Operation ® Run/Fill... -
Page 30: Filling Secondary
Operation Product Manual - Trifecta Pro Series ® Filling Secondary... -
Page 31: Filling Secondary
Product Manual - Trifecta Pro Series Operation ® Filling Secondary... -
Page 32: Filling Secondary
Operation Product Manual - Trifecta Pro Series ® Filling Secondary... -
Page 33: Filling Secondary
Product Manual - Trifecta Pro Series Operation ® Filling Secondary... -
Page 34: Initial Pressure Build
Operation Product Manual - Trifecta Pro Series ® Initial Pressure Build... -
Page 35: Primary Pressure Build On
Product Manual - Trifecta Pro Series Operation ® Primary Pressure Build On... -
Page 36: Primary Pressure Build On
Operation Product Manual - Trifecta Pro Series ® Primary Pressure Build On... -
Page 37: Call For Assist
Product Manual - Trifecta Pro Series Operation ® Call for Assist... -
Page 38: Assist
Operation Product Manual - Trifecta Pro Series ® Assist... -
Page 39: Assist
Product Manual - Trifecta Pro Series Operation ® Assist... -
Page 40: Tank Switch
Operation Product Manual - Trifecta Pro Series ® Tank Switch Figure 1 - Primary Unable to Recover (Switch Primary Side) -
Page 41: Tank Switch
Product Manual - Trifecta Pro Series Operation ® Tank Switch... -
Page 42: Tank Switch
Operation Product Manual - Trifecta Pro Series ® Tank Switch... -
Page 43: Service
Product Manual - Trifecta Pro Series Service ® Service Alerts & Alarms Code Description Action ALERTS Vent Temperature Alarm Tank Overfill, liquid detected at vent outlet ALERTS Tank 1 Pressure High Overpressure Condition ALERTS Tank 2 Pressure High Overpressure Condition ALERTS Primary Tank Flow High Instantaneous flowrates exceeding rating of unit... -
Page 44: Control Box
Service Product Manual - Trifecta Pro Series ® Control Box Allen Bradley PLC Circuit Breakers (24VDC) 24v Power Supply Ethernet Switch Circuit Breakers - 120VAC Remote Monitoring (SECOMEA) 120VAC Disconnect Figure - 5 Primary Components Inside Allen Bradley Control Box... -
Page 45: Circuit Breakers (See Fig. 6 & 7)
Product Manual - Trifecta Pro Series Service ® Circuit Breakers (See Fig. 6 & 7) Circuit Breaker No. Description Amps CB111 (24 VDC) Ethernet Switch .5A CB113 (24 VDC) Remote Monitor Controller .5A CB115 (24 VDC) HMI Interface CB201 (24 VDC) Allen Bradley PLC CB218 (24 VDC) Customer Alarm... -
Page 46: Repairs
Refer to the Preventive Maintenance section of this manual to locate the description and part number of this component. Note: All replacement fittings should be cleaned for oxygen service. Refer to replacement part section for Chart part numbers for all plumbing components. -
Page 47: Pressure And Liquid Level Transmitters
Also verify display readouts versus the analog gauges for both pressure and differential pressure. Ball Valve Maintenance and Repair Chart recommends that these ball valves have their stem seals checked and tightened at least every six months. Ball seals and actuator seals should also be checked and replaced at least once per year. -
Page 48: Electrical Schematic
APPV THE MATERIALS AND INFORMATION, INCLUDI OF DESIGN PRESENTED BY THIS PRINT, IS THE PROPERTY OF CHART INC., AND IS CONFIDEN ACCORDINGLY, THIS INFORMATION IS SUBMIT THE AGREEMENT THAT IT IS NOT TO BE REPR OR LOANED, IN PART OR IN WHOLE, NOR IS TH BE RELAYED TO ANY COMPANY. - Page 49 SHLD INPUT 1 VENT TEMPERATURE TE330 TYPE T SHLD JUMPER APP'VD DATE ORIGINAL ECR / ER DRAWN BY CHART INDUSTRIES, INC. VISION DESCRIPTION DATE P.RYBAK 12.18.2017 CHECKED BY FREMONT, CA 94538 MAT'L ING THE PRINCIPLES E EXCLUSIVE PROJ.ENGR. SCHEMATIC TITLE: NTIAL INFORMATION.
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Page 50: Rail Assemblies
THE MATERIALS AND INFORMATION, INCLUDING THE PRINCIPLES OF DESIGN PRESENTED BY THIS PRINT, IS THE EXCLUSIVE PROJ.ENGR. ENCLOSURE ASSEMBLY TITLE: PROPERTY OF CHART INC., AND IS CONFIDENTIAL INFORMATION. ACCORDINGLY, THIS INFORMATION IS SUBMITTED TO YOU WITH UNLESS OTHERWISE SPECIFIED PROJECT: TRIFECTA PRO CONTROLLER THE AGREEMENT THAT IT IS NOT TO BE REPRODUCED, COPIED, DIMENSIONS ARE IN INCHES. -
Page 51: Preventive Maintenance
Preventive Maintenance Procedure Note: DO NOT operate system without a fill line strainer in place. Over time components of the Trifecta Pro 30K (as in any mechanical system) can degrade and/or fail if not properly • Every year: maintained. For this reason, a regular maintenance procedure is recommended to prevent any unexpected downtime. -
Page 52: Recommended Spare Parts
Preventive Maintenance Product Manual - Trifecta Pro Series ® Recommended Spare Parts In the event that repair is necessary, Chart provides the following spare parts at www chartparts com Control Box Item Description 1 Item Description 2 Chart PN HMI, PANELVIEW 7 PLUS GRAPHIC TERMINAL ALLEN-BRADLEY 351004 .1101 .0001... - Page 53 Product Manual - Trifecta Pro Series Preventive Maintenance ® Solenoid Valves Item Description 1 Item Description 2 Chart PN VENT SOLENOID VALVE (120VAC-1”) VALVE SOLENOID 1FPT 120VAC 21495763 VENT VALVE SOLENOID COIL (120VAC-1”) COIL SOLENOID 120V 60HZ 21673716 VENT VALVE GASKET (1”)
- Page 54 Preventive Maintenance Product Manual - Trifecta Pro Series ® Front Isometric View of Trifecta 30K 600 psig...
- Page 55 Product Manual - Trifecta Pro Series Preventive Maintenance ® Rear Iso view of nitrogen Trifecta 30K (600 psig)
- Page 56 Preventive Maintenance Product Manual - Trifecta Pro Series ®...
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Page 57: Troubleshooting
The above steps are described in greater detail below and will • A leak at any point in the Trifecta Pro 30K system will lead you to the root of the malfunction. result in loss of product. - Page 58 Troubleshooting Product Manual - Trifecta Pro Series ® Bulk Tank Pressure (Analog Gauge) __________ PSIG Pressure (from PLC Display) __________ PSIG Tank 1 Pressure (Analog Gauge) __________ PSIG Pressure (from PLC Display) __________ PSIG Liquid Level (from PLC Display) __________ “H Liquid Level (from Analog Gauge) __________...
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Page 59: Introduction
Product Manual - Trifecta Pro Series Appendix 1 ® Appendix 1 Introduction Lights will flash and the status light will cycle between green and red, wait for status light to turn green (this will take some time). The Trifecta Pro control system allows for multiple units to communicate if connected via common Ethernet network. - Page 60 Appendix 1 Product Manual - Trifecta Pro Series ® SETPOINT DATA ENTRY Popup - Master/Slave ACTIVE SETPOINT MS Offsets Screen (Master Only) Pressure Build (PB) On field • Master — Displays the PB On setpoint to be used by all Active Trifectas Rotation Frequency field —...
- Page 61 Product Manual - Trifecta Pro Series Appendix 1 ® Trifecta Pro HMI Email Screens The Trifecta email is setup to send an alarm notification to email recipients in the TO, CC and Bcc fields. To add recipi- ent email addresses, select the desired field and enter a single email address or multiple addresses.
- Page 62 Appendix 1 Product Manual - Trifecta Pro Series ®...