Related Manuals for CHART TRIFECTA 2K
Summary of Contents for CHART TRIFECTA 2K
- Page 1 Service Manual PERATING NSTRUCTIONS RIFECTA Gas Supply System - Rev D RIFECTA Trifecta 2K...
- Page 2 Trifecta 2K...
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Page 3: Table Of Contents
..........25 ECOMMENDED PARE ARTS Trifecta 2K... - Page 4 8 - Input Channel Location on the PLC ....... . .22 IGURE Trifecta 2K...
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Page 5: General
Approximate Curve Fit 2000 2200 2400 2600 2800 3000 3200 Continuous Flow Rate (SCFH Nitrogen) LECTRICAL The system has an electrical requirement of 5.4A full load, and 11.4 peak load. The electrical supply voltage should be 110 Vac. Trifecta 2K... -
Page 6: Safety
Clean, insulated gloves that can be easily removed and long sleeves are recommended for arm protection. Cuffless trousers should be worn over the shoes to shed spilled liquid. Trifecta 2K... -
Page 7: Safety Bulletin
Continued use of a cryogenic container that has a vacuum problem can lead to embrittlement and cracking. Further, the carbon steel jacket could possibly rupture if the unit is exposed to inordinate stress conditions caused by an internal liquid leak. Trifecta 2K... - Page 8 23%. While oxygen is non-flammable, ignition of combustible materials can occur more readily in an oxygen-rich atmosphere than in air; and combustion proceeds at a faster rate although no more total heat is released. Trifecta 2K...
- Page 9 (105-115 F; 41-46 C). DO NOT USE HOT WATER. Cryogenic burns, which result in blistering or deeper tissue freezing, should be examined promptly by a physician. Trifecta 2K...
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Page 10: Installation
While Chart equipment is designed and built to the most rigid standards, no piece of mechanical equipment can ever be 100% foolproof. -
Page 11: Plumbing To Vaporizer
T before the system is turned on. This RIFECTA will prevent a sudden surge of liquid from entering the system, vaporizing quickly and lifting the safety relief device. Trifecta 2K... -
Page 12: Bulk Tank Pressure Transmitter
A convenient place to connect to the pressure source is with the vapor phase line of the differential pressure gauge installed on the bulk tank. When piping the pressure source to the transmitter, inch (0.32cm) copper tube may be used with appropriate compression fittings. Trifecta 2K... -
Page 13: Electrical Power Supply
It is recommended that the RIFECTA system be powered by a dedicated circuit that is clean and protected to minimize RIFECTA the chances or occurances of electrical noise, power surges or brown outs. Starting on the right side of the relays. Trifecta 2K... -
Page 14: Commissioning
(9) After all the piping thaws out, a complete bubble test should be done on the system and any leaks should be repaired. If increased pressure is desired for testing the pressure build, solenoids can be manually opened and closed to accomplish this. Special care should be taken to make sure the vaporizer system is pressurized. Trifecta 2K... -
Page 15: Control Panel Heater
(13) The system should now be ready for use. Control Panel Heater The T control panel is equipped with heater system to maintain a minimum RIFECTA temperature during extremely cold conditions. The setting should be set to about 25 F (-3.9 Trifecta 2K... -
Page 16: Operation
(closer to the valve body) will open the valve. Turning the valve handle out (away from the valve body) will close the valve. This is also labeled on the valve handle. Applies to T 450 system. RIFECTA Trifecta 2K... -
Page 17: Plc Controller Interface
When entering the Set-up Menu, the system will shut down and all valves will close. This should only be done in a time of service such that the end use is not immediately dependent on gas flow. Product will start being delivered upon exiting the Set-up Menu. Trifecta 2K... -
Page 18: Typical Operating Cycle
The pressure in the cylinder increases above the bulk tank pressure and terminates the transfer of liquid (the check valves prevent back flow into the bulk tank). “Menu” key is disabled during the filling of a Laser-Cyl. Trifecta 2K... -
Page 19: Manual Mode
The system should only be operated this way for brief periods of time until power can be restored. While operating this in this mode, someone should closely monitor the pressure of the tank and close the pressure building valve if the pressure rises more than desired. Trifecta 2K... -
Page 20: Replacement Parts
10 to 12 ft. per pound. Over torquing will distort the casting and cause the piston assembly to hang up. 4 - Solenoid Valves ABLE Valve Manufacture Chart, Inc. Part Number Magnatrol ½ NPT 10925509 Magnatrol 11033191... -
Page 21: Pressure /Differential Pressure Transmitters
If the whole valve is not required, there are repair kits available for various parts of the valve. 5 lists the available repair kits for these valves. ABLE 5 - Solenoid Valve Repair Kits ABLE Repair Kit Chart, Inc. Part Number Solenoid Coil (120 vac) 10963071 Piston Assembly 10963062 Gasket... -
Page 22: Fuses
6 illustrating the location of the fuses. IGURE 9 - Fuses ABLE Fuse Type Size Capacity Chart, Inc. Part Number AGC-10 ¼” x 1” (0.7 x 2.54 cm) 10 Amperes AAA0205 AGC-5 ¼” x 1” (0.7 x 2.54 cm 5 Amperes... -
Page 23: Relays
T 11 lists the specifications for the relays: ABLE 11 - Relays ABLE Relay Type Contact Rating Coil Voltage Chart, Inc. Part Number Color Normally Open 5 Amperes 24 vdc 10878028 Gray Normally Open... -
Page 24: Troubleshooting
Checking Transmitter Output section. Tank #1 is the tank on the right when looking at the front of the control box. Trifecta 2K... -
Page 25: Product Delivery
Gas use solenoid valves not opening Repair gas use solenoid valve Turn power off, wait a minute Code has been displaced from Controller and turn it back on Continuously memory Beeps Consult factory Applies to T 450 system. RIFECTA Trifecta 2K... -
Page 26: Checking Transmitter Output
8 - Input Channel Location on the PLC IGURE Universal Input Channels This can also be done by pressing the “menu” button on the PLC keypad and toggling through the readings with the F1 button. This is described in the PLC Controller Interface section. Trifecta 2K... -
Page 27: Pressure Transmitter
If the liquid level gauge on Laser-Cyl #1 does not read approximately 15 inches of water, there is a possibility that the transmitter is not functioning properly. Note that the transmitter and gauge readings may not match exactly. A quick view table is provided for your information on the next page. Trifecta 2K... -
Page 28: Able 14 - Pressure Transmitter Formula Quick View
38.75 = [( 5.1 x 2 - 4) / 16] x 100 12.5 = [( 3 x 2 - 4) / 16] x 100 26.25 = [( 4.1 x 2 - 4) / 16] x 100 = [( 5.2 x 2 - 4) / 16] x 100 Trifecta 2K... -
Page 29: Checking Resistor Values
PARE ARTS The following table lists the recommended spare part to have on hand. 17 - Recommended Spare Parts ABLE Part Chart, Inc. Part Number Quantity Line Relief Valve 550 psig (37.9 bar) 1812702 Solenoid Valve Piston Assy 10963062 Relay (Gray) -
Page 30: Appendix
IQUID EVEL AUGE ___________ IQUID EVEL @ U-1 ___________ OLTAGE VOLTS TANK # 2 ___________ RESSURE AUGE PSIG ___________ RESSURE PSIG @ U-4 ___________ OLTAGE VOLTS ___________ IQUID EVEL AUGE ___________ IQUID EVEL @ U-2 ___________ OLTAGE VOLTS Trifecta 2K... -
Page 31: Drawing C- P/N 10928849
Rupture Disc Safety Relief, Tank 1 SOL-1 Solenoid Valve, Vent to Bulk, Tank 1 PSE-1B Rupture Disc Safety Relief, Tank 2 SOL-2 Solenoid Valve, Vent to ATM, Tank 1 REG-1 Back Pressure Regulator SOL-3 Solenoid Valve, Gas Use Tank 1 Trifecta 2K... - Page 33 Chart Industries Inc., Storage Systems Division, 3505 County Road 42 West, Burnsville, MN 55306-3803 Web: www.chart-ind.com; E-mail: storagesystems@chart-ind.com US: 800-400-4683, FAX: 800-232-9683; Worldwide: 952-882-5090; FAX: 952-882-5008 Chart Europe GmbH: +49 (0)212-700 570, FAX: +49 (0)212-700 577; Chart Asia Inc.: 65-838-5209, FAX: 65-235-3680 © Chart Industries Inc., 1999 – P/N 10926173 01/01...