Related Manuals for CHART Carbo-Max 600 Series
Summary of Contents for CHART Carbo-Max 600 Series
- Page 1 Storage Systems Carbo-Max 600 - 750 Series ® Carbo-Mizer 300 - 750 Series ® NSF Certified Designed and Built by: Chart Inc. 1300 Airport Dr. Ball Ground, GA 30107 USA (800) 400-4683 Part Number 22290945 Rev. A © 2024 Chart Inc.
- Page 3 Product Manual - Bulk CO Systems Contents Revision Log Preface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 General Product Advantages Product Manual...
- Page 4 Product Manual - Bulk CO Systems Carbo-Mizer Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22 ®...
- Page 5 Max and Carbo-Mizer cylinders. If there are any questions restaurants / bars to high volume stadiums, brew pubs, regarding the operation of the cylinder, contact Chart’s cineplexes, and microbreweries. Technical Service division at 1-800-247-4446.
- Page 6 Product Manual - Bulk CO Systems Preface Terms Acronyms / Abbreviations Throughout this manual safety precautions will be designated The following acronyms / abbreviations are used throughout as follows: this manual: ASME American Society of Mechanical Engineers Warning! Description of a condition that can result in personal injury or Pressure (Metric) death.
- Page 7 Safety Product Manual - Bulk CO Systems Safety General Whenever the cylinder is inside a building its safety relief circuit must be connected to an outdoor vent typically in the fill box. The fill box and/or vent must never be located in or The system described in this manual holds and dispenses carbon dioxide (CO ) gas under pressure.
- Page 8 Meter Monitoring System is comprised from splashing into the eyes of one detector (with visual and audible alarms) and one alarm repeater for remote mounting. The Chart/CO Meter • Chemical / Liquid resistant gloves to prevent cryogenic Monitoring System includes one detector, one alarm repeater burns on exposed hands and one relay for additional notifications.
- Page 9 Introduction Product Manual - Bulk CO Systems Introduction System Overview Fill Station The Bulk CO Storage System is designed to provide safe, The stainless steel fill station (box) is the second major convenient low pressure liquid storage and supply of carbon element of the bulk CO storage system.
- Page 10 Cylinder Filling System assembly is a ™ Plumbing components on the liquid CO storage cylinder standard feature on all Chart Beverage cylinders. perform five functions (refer to illustrations on this page): The fill tube allows liquid CO to be transferred into the Contents (shown in blue) and pressure gauges monitor cylinder during the delivery process.
- Page 11 Installation Product Manual - Bulk CO Systems Installation Equipment Location The fill box and/or vent must never be located in or above any below-ground spaces or stairwells. The cylinder must not block emergency exits, aisles, fire suppression equipment or utility boxes or accesses. CO lines or hoses must be Site Survey located away from traffic areas and heat sources and must be...
- Page 12 Product Manual - Bulk CO Systems Installation Installation Equipment Supplies • Hand Truck with Strapping Attachment Installation Tools and Supplies • Torpedo Level Installation of the bulk CO system requires certain tools and • Carpenter Square installation materials. A supply of the following materials and tools should be maintained for most simple and economic •...
- Page 13 Installation Product Manual - Bulk CO Systems Fill Station (Wall Box) Installation cut. Begin chiseling near the bottom of the perimeter and work toward the top. Note: For fill-box diagrams and components For easier separation of wall material from a poured identification refer to the Specifications concrete wall, drill 3/4”...
- Page 14 90° elbow (Chart PN 11388573) may be used to connect the fill hose to the fill Drill the four corner pilot holes. Use a 1/4” bit if fitting.
- Page 15 50 feet. For longer runs a larger ID tubing minimum embedment of the anchor. may be desired to compensate for pressure drop. See the chart Assemble each anchor with a nut and washer so the top on the next page for recommended gas line sizes for various of the nut is flush with the bolt.
- Page 16 Product Manual - Bulk CO Systems Installation Gas-Use Tubing Size / Distance Recommendations From a Single Supply Regulator Tubing ID To 1 Carbonator To 2 Carbonators To 3-5 Carbonators To 6-8 Carbonators 1/4” 0’ - 50’ 0’ - 20’ 3/8” 51’...
- Page 17 Operation and Troubleshooting Product Manual - Bulk CO Systems Operation and Troubleshooting Filling the CO Storage Cylinder First Fill when the cylinder pressure reaches approximately 200 The first fill of the cylinder cools the inner cylinder of the psi. At that point a pressure relief venting noise will be storage system.
- Page 18 Product Manual - Bulk CO Systems Operation and Troubleshooting is also used to ‘push’ beer from kegs To push a ‘direct draw’ A typical 16 oz. soft drink contains about 2.4 oz. of syrup and water beer dispense system, which dispenses directly from the keg, only the carbonated with 0.0112 lb.
- Page 19 Operation and Troubleshooting Product Manual - Bulk CO Systems Facts to Know General Operation Notes A cylinder’s normal internal operating pressure is Always use caution when working with CO . Read and between 125 psi and 150 psi, which is sufficient pressure understand the Safety Section of this manual.
- Page 20 That is, check out the first cause listed before proceeding to the next. Perform all procedures in the order listed and exactly as stated (Refer to diagrams in the Specifications section as required to locate system components identified in the troubleshooting guide.) If you need further assistance please contact Chart’s service team at 1-800-253-1769.
- Page 21 Operation and Troubleshooting Product Manual - Bulk CO Systems Trouble Probable Cause Remedy Normal condition for several hours None following a CO delivery Normal when little or no CO is used. None PB regulator set too high or stuck Call CO service agent.
- Page 22 Product Manual - Bulk CO Systems Operation and Troubleshooting Trouble Probable Cause Remedy See Safety section. Evacuate all personnel from affected areas. Hissing sounds or Large leaks from elsewhere in the evidence of gas leak system, sustained leaks, or frequent (continued).
- Page 23 Carbo-Max® Specifications Product Manual - Bulk CO Systems Carbo-Max Specifications ® Carbo-Max 600 Carbo-Max 750 Diameter (in/cm) 22 / 55.8 26 / 66.0 75.938 / 192.9 73.875 / 187.6 Height (in/cm) (with legs) (without legs subtract 6”) (without legs subtract 6”) Empty Weight (lb/kg) 323 / 146 430 / 195...
- Page 24 Product Manual - Bulk CO Systems Carbo-Max® Specifications Carbo-Max 600 & 750 Part Identification Equipped with Sure-Fill Cylinder Filling System and DP style contents gauge. ™ Item Description Item Description 21178190 REGULATOR 1/4MPT @ 115 PSI 21367290 VALVE ISO PLATED BRS 1/4 OD ST 21368770 GAS USE CHECK VALVE 11547714...
- Page 25 Carbo-Max® Specifications Product Manual - Bulk CO Systems Carbo-Max 600 & 750 Flow Schematic Description Description Vaporizer Coil - 3/8” OD SS Tubing Venturi Fill Device Liquid Fill Valve - 3/8” NPT Vent Line 1/2” OD Copper Tubing Tee Brass 1/2” FPT Forged Fill Connection Economizer Regulator 1/4”...
- Page 26 Product Manual - Bulk CO Systems Carbo-Mizer® Specifications Carbo-Mizer Specifications ® Mizer 300 Mizer 450 Mizer 550 Mizer 750 Diameter (in/cm) 20 / 50.8 20 / 50.8 22 / 55.9 26 / 66.0 Height (in/cm) 55.63 / 141.3 71.8 / 162.6 72.9 / 185.1 73.9 / 187.0 (with legs)
- Page 27 THE MATERIAL AND INFORMATION, INCLUDING THE PRINCIPLES OF DESIGN CONTAINED IN THIS PRINT, IS THE DESIGNATES A TITLE NOTE REFERENCE EXCLUSIVE PROPERTY OF CHART INC., AND IS UNLESS OTHERWISE SPECIFIED CONFIDENTIAL AND PROPRIETARY INFORMATION. DIMENSIONS ARE IN INCHES. THIS INFORMATION MAY NOT BE REPRODUCED, COPIED,...
- Page 28 Product Manual - Bulk CO Systems Carbo-Mizer® Specifications Carbo-Mizer Flow Schematic Description Description Pressure Building Coil - 3/8” OD SS Tubing Vent Line 1/2” OD Copper Tubing Liquid Fill Valve 3/8” NPT Fill Connection Tee Brass 1/2” FPT Forged Vent Line to Fill Box Pressure Building Regulator 1/4”...
- Page 29 Other Specifications Product Manual - Bulk CO Systems Other Specifications Fill Box Parts Flush-Mount Fill Box Surface-Mount Fill Box PN 21430874 (3/8") PN 21430873 (3/8") Item Description Function 11784496 Caution Label Advisory identification of CO use. 21126270 Fill Fitting, Brass Connection for CO delivery cylinder hose.
- Page 30 Product Manual - Bulk CO Systems Other Specifications Direct Fill Components “Direct Fill” Fitting Kit PN 14905901 (for outdoor installations only) Description Function 101 21207104 CO Fill Fitting, Brass (3/4” thread) Fill port connection for CO delivery. 1212062 Hex Bushing (3/8” FPT x 3/4” MPT) Joins fill fitting to hex nipple.
- Page 31 Other Specifications Product Manual - Bulk CO Systems Fill “Gun” Assembly CO Fill Gun PN 21190956 *Contact Chart Parts for Individual replacement parts...
- Page 32 Before calling for service or troubleshooting assistance, please have the following information at hand: For parts contact your local authorized Chart service agent or • Serial number of the cylinder order on-line directly from chart at www.chartparts.com. • Description of the problem Know the model and serial number of the cylinder for which you are ordering parts.
- Page 33 Warranty Policy This limited warranty does not apply to Equipment that Chart determines to have been caused by the effects of normal wear and tear, erosion, corrosion, fire, flood, explosion or Chart Inc. (“Chart”) warrants to the Purchaser that the Bulk Storage Systems equipment (the “Equipment”) shall...
- Page 34 Fax: 1-952-758-8275 of the equipment or performance of any services rendered Or by writing to: by Chart, shall in no event exceed the purchase price paid to Chart by purchaser for the specific equipment or part thereof Chart Inc or for the services giving rise to the claim. Purchaser agrees...
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