Related Manuals for CHART UltraDoser 150S
Summary of Contents for CHART UltraDoser 150S
- Page 1 Product Manual UltraDoser 150S ® Liquid Nitrogen Dosing System Designed and Built by: Chart Inc. 46441 Landing Parkway Fremont, CA 94538 USA (800) 371-3303 Part Number 20552241 Rev. D © 2016 Chart Inc.
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Page 3: Table Of Contents
Controller Technical Specifications UltraDoser 150S Components Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23... -
Page 4: Revision Log
Table of Contents Product Manual - UltraDoser 150S LN Dosing System ® Revision Log Revision Level Date Description 08/24/2015 Reformat with new layout Update pages 12 and 19 for minimum dose amount of 20mS instead of 10mS. 06/09/2016 Update CryotechFlex hose to CFlex throughout. Update trademarks, update warranty section. -
Page 5: Preface
• Discrete Dosing - up to 2000* containers per minute manual. If after reading this manual you are not confident in carrying out any task, please contact Chart’s service team at • Discrete or Continuous Dosing - change over defined by 1-408-371-4932. -
Page 6: Terms
Preface Product Manual - UltraDoser 150S LN Dosing System ® Terms Acronyms / Abbreviations Throughout this manual safety precautions will be designated The following acronyms / abbreviations are used throughout as follows: this manual: Pressure (Metric) Warning! Description of a condition that can result in personal injury or Gaseous Nitrogen death. -
Page 7: Safety
Handle liquid so that it will not splash or spill. Protect your eyes and cover skin where the possibility of contact with Thank you for your purchase of Chart Inc.’s (Chart) liquid, cold pipes and equipment, or cold gas exists. Safety UltraDoser 150S Liquid Nitrogen Dosing System. -
Page 8: Safety Bulletin
Most individuals working in or around oxygen deficient atmospheres rely on the “buddy system” for protection - loosening fittings, empty the UltraDoser 150S system of liquid obviously the “buddy” is equally susceptible to asphyxiation and release any vapor pressure if he or she enters the area to assist the unconscious partner unless equipped with a portable air supply. -
Page 9: Receiving And Installation
The application must be evaluated to determine the ideal location of the dosing head Upon arrival of the UltraDoser 150S system, it is advised to on the filling line. immediately inspect for any signs of damage. If any damage occurred in shipping, claims must be filed with the shipping •... -
Page 10: Support Stand Location
Chart can supply a prefabricated stand to accommodate the mounting bracket assembly. This stand can be utilized in almost all installations. If the Chart stand cannot be used in your installation, fabricating one with 1½” diameter rod or round bar will make installation of the UltraDoser 150S unit simpler. -
Page 11: Installing The 150S Controller
Mount the 150S controller at a convenient location. that power is being supplied to the heater (either dosing Brackets are supplied to mount the controller on the Chart head or vent). prefabricated support stand or 1 1/2” diameter rod or round •... -
Page 12: Installing The Nozzle
150S LN Dosing System ® Installing the Nozzle Three nozzles are supplied with the UltraDoser 150S system - 0.040 inch, 0.050 inch, and 0.060 inch. Custom sizes may be ordered from Chart. Remove the dosing head heater. Select a nozzle. -
Page 13: Installing The Bottle Detect Sensor
Installing the Bottle Detect Sensor The bottle detect sensor must be a PNP type sensor and must be installed for the UltraDoser 150S system to operate correctly. The sensor must be mounted approximately 2 ½” from the UltraDoser dosing head. -
Page 15: Operation
The only adjustments are Duration (of dose) and Dose Delay. container) must be processed in the same manner. Caution! There are additional screens Chart’s UltraDoser 150S system guarantees that a precise, accessible on the 150S controller accurate dose of LN is delivered. -
Page 16: Dose Delay
Operation Product Manual - UltraDoser 150S LN Dosing System ® Remove the display cover. Press and hold ‘ESC’ until the cursor appears and blinks on the Duration mS value line. Press and HOLD ‘ESC’ until cursor _ appears and blinks on the Duration mS value line (image below). Press the ►... -
Page 17: 150S Controller Set-Up Verification
Daily Operating Procedures Attach the CFlex hose (½” female flare side) to the The UltraDoser 150S unit can be fed by either a portable house GN system or portable GN cylinder. -
Page 18: System Start Up
Open the liquid valve (counter-clockwise direction) on the Dura-Cyl cylinder. Note: The UltraDoser 150S system will continue to dose properly until the liquid level inside Wait until the UltraDoser unit is filled with liquid the UltraDoser unit runs low. This feature nitrogen, approximately 10 minutes. -
Page 19: Service And Maintenance
Product Manual - UltraDoser 150S LN Dosing System ® Service and Maintenance Nozzle Change Out Procedure Caution! The dosing head heater may still be in operation. Do not expose Remove the dosing head heater. skin to prolonged contact with the dosing head heater. The Insert the nozzle tool into the nozzle area until the tool maximum temperature of the connects with the nozzle (image 1). -
Page 20: Replacement Parts
Note that possible causes for specific symptoms are listed in descending order of significance. That is, check out the first cause listed before proceeding to the next. If you need further assistance please contact Chart’s service team at 1-408-371- 4932... - Page 21 24 hours with a continuous purge of warm nitrogen gas. Contact Chart’s service team at 408- 371-4932 for a detailed procedure. Liquid is coming out of the dosing head The LN supply pressure is too high.
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Page 23: Specifications
Product Manual - UltraDoser 150S LN Dosing System ® Specifications UltraDoser Technical Specifications Controller Technical Specifications Materials Stainless Steel Series 300* PLC Platform Siemens Weight 32 lbs (14.5 kg) Display Mono Keypad Body Dimensions 18”H x 6”W Dose Duration 20 to 1000 mS (762mm x 152 mm) (1 mS intervals) Dosing Head Dimensions... -
Page 24: Ultradoser 150S Components
The stainless steel vacuum insulated reservoir provides a This assembly is designed to attach to the 150S controller working supply of LN for dosing operations from your and fit on Chart’s support stand or 1 1/2” stainless steel rod. liquid nitrogen supply. Bayonet Connection 150S Controller The bayonet connection allows a completely vacuum 150S controller dictates the dosing operation of the system. - Page 25 The assembly consists of the bracket attaching to the UltraDoser unit and two clamps. These clamps are designed to fit on Chart’s support stand or 1 1/2” stainless steel rod. The bracket can be mounted in 3 positions. Dosing Head Heater The UltraDoser unit has a self-regulating dosing head heater.
- Page 26 Specifications Product Manual - UltraDoser 150S LN Dosing System ® 150S Controller Wiring Diagram...
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Page 27: Warranty
LN Dosing Systems, and, if said LN and hold Chart harmless from any third party claims as a Dosing Systems is found defective, shall, at Chart’s option result of the use, sale, or lease of the LN...