Related Manuals for CHART Trifecta XPro Series
Summary of Contents for CHART Trifecta XPro Series
- Page 1 Product Manual Trifecta XPro Series Designed and Built by: Chart Inc. 407 7th Street NW New Prague, MN 56071 USA (800) 400-4683 Part Number 21243803 Rev. A © 2019 Chart Inc.
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Page 3: Table Of Contents
Electrical Power Supply Commissioning Purge and Pre-Charge of the Trifecta XPro Series Check Trifecta XPro Series Cylinder Relief Valves Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15... -
Page 4: Revision Log
Leaking Components Pressure and Liquid Level Transmitters Ball Valve Repair (Trifecta XPro Series - 600 psig only) Electrical Schematics Preventive Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45... -
Page 5: Preface
Preface General Product Manual The Trifecta XPro Series is the preferred solution for reliable The Trifecta XPro Series Product Manual is designed to be and continuous laser assist gases for delivery pressures up used in conjunction with all Trifecta models provided by to 550 psig and flow rates up to 15,000 scfh. -
Page 6: Terms
Preface Product Manual - Trifecta XPro Series ® Terms Acronyms / Abbreviations Throughout this manual safety precautions will be designated The following acronyms / abbreviations are used throughout as follows: this manual: Pressure (Metric) Warning! Description of a condition that can result in personal injury or Compressed Gas Association death. -
Page 7: Introduction
General Flow Capacity Congratulations, you are now the owner of a Chart Trifecta The Trifecta XPro Series system is designed to supply high XPro Series high-pressure gas supply system pressure cryogenic liquid to a vaporizer, while the reserve tank is being filled with lower pressure liquid. Its priority is... - Page 8 Introduction Product Manual - Trifecta XPro Series ® – Special care must be given in selection of the bulk The flow performance depends on the ability of the total system to: tank that supplies the Trifecta – The tanks heat leak performance is critical in •...
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Page 9: Safety
Product Manual - Trifecta XPro Series ® Safety General Excess accumulation of oxygen creates an oxygen-enriched atmosphere (defined by the Compressed Gas Association as an oxygen concentration above 23%) Certain items All operators should have a full and complete understanding of the content of this manual before operating the equipment considered non-combustible in air may burn rapidly in described This manual is intended to describe the operation... -
Page 10: Safety Bulletin
Transporting and erection of the tank should be performed in accordance with rigging instructions available from Chart Failure to comply with these instructions may result in Oxygen Deficient Atmospheres serious damage to the container... -
Page 11: Oxygen Enriched Atmospheres
Product Manual - Trifecta XPro Series Safety ® Human exposure to an atmosphere containing 12% or less Compatibility involves both combustibility and ease of oxygen leads to rapid unconsciousness Unconsciousness can ignition Materials that burn in air may burn violently in pure occur so rapidly that the user is rendered essentially helpless oxygen at normal pressure, and explosively in pressurized This can occur if the condition is reached by an immediate... - Page 12 ASME standards to include a dual relief valve While water (105-115ºF or 41-46ºC) DO NOT USE HOT WATER Chart equipment is designed and built to the most rigid Cryogenic burns that result in blistering or deeper tissue standards, no piece of mechanical equipment can ever be...
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Page 13: Installation
Venting the Trifecta to the gas phase is often useful when connecting multiple Trifectas to one bulk The Trifecta XPro Series skid has four lifting lugs on the top tank of the skid These lifting lugs allow for placement of the skid The backside (PB Side) of the XPro Series skid has two/three by overhead crane. -
Page 14: Piping To Vaporizer
XPro Series “Gas Use” relief device may vent liquid, creating a noticeable vapor cloud. The piping and components from the Trifecta XPro Series to the vaporizer must be at least 3/4” (19mm) copper or its equivalent and of adequate pressure rating Small diameter lines will introduce undesirable pressure drops and impact... -
Page 15: Bulk Tank Pressure Transmitter
Trifecta XPro Series and pre-wired into the control box before running the system with No additional piping is required by the customer to receive liquid. - Page 16 Installation Product Manual - Trifecta XPro Series ® • Purge for one minute Purge and Pre-Charge of the Trifecta XPro Series Cont. • Close the manual vents (V-1) • Crack both of the 1/4” Swagelok nuts on the bottom of ®...
- Page 17 Installation ® • Open the P B Isolation valve on the bottom of tank 1 and Purge and Pre-Charge of the Trifecta XPro Series tank 2 (V-3) Cont. • Open the P B Isolation valve on the bottom of tank 1 and tank 2 (V-3) •...
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Page 18: Check Trifecta Xpro Series Cylinder Relief Valves
XPro Series ® • Turn the switch on the front of the control box to run Purge and Pre-Charge of the Trifecta XPro Series Cont. • Once both tanks are filled and pressured up, allow all • Leak check all pressurized lines lines to thaw •... -
Page 19: Operation
Product Manual - Trifecta XPro Series ® Operation Parameter Settings Setting Pressure Set Points Initial power up from the factory will require some Three settable parameters are accessible from the PLC parameters to be set. The display flashes “Reset Values” on buttons These parameters are key to setting all parameters the lower line of the main display No valves will operate while this display is flashing. -
Page 20: Setting Fill Set Point
Operation Product Manual - Trifecta XPro Series ® Setting Fill Set Point Setting Bulk Tank Critical Pressure Note: Since the tanks are warm upon initial installation, they may vent for several minutes before they are cold enough to accumulate liquid. • Pressing the “Up” arrow button accesses the fill set point. The “Fill”... -
Page 21: Hard Sets
Hard Sets The Trifecta XPro Series operation is based on pressure first, and liquid level second. This logic assures that the system pressure is maintained as pressure is the primary concern The following table is intended to give detailed information of the... - Page 22 Operation Product Manual - Trifecta X-Series ® Hard Sets cont. HardSets Thresholds Factory Default Adjustable Description 29.0" Yes (up arrow) default fill level 7.3" Yes (function of fill level) primary to low to assist (.25 x fill level) 24.7" Yes (function of fill level) secondary to low for assist mode (.85 x fill level) Yes (function of PB On) PBOff = PBOn + 25psi 550 psi default PBOn 425 psi...
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Page 23: Operation Details
X-Series Operation ® Operation Details The Trifecta XPro Series logic keys on pressure instead of liquid level The components have been minimized (reduced) yet the design has duplication of key components See Table 1 LIQUID FROM BULK VENT TO BULK... -
Page 24: Mode "0
Operation Product Manual - Trifecta XPro Series ® Mode “0” Figure 1 - Filling Mode (Vent to Storage) - Page 25 Product Manual - Trifecta XPro Series Operation ® Mode “0” Figure 2 - Filling Mode (Vent to Atmosphere)
- Page 26 Operation Product Manual - Trifecta XPro Series ® Mode “0” Figure 3 - Filling Mode (Liquid Flow)
- Page 27 Product Manual - Trifecta XPro Series Operation ® Mode “0” Figure 4 - Filling Mode (Low Loss)
- Page 28 Operation Product Manual - Trifecta XPro Series ® Mode “0” Figure 5 - Filling Mode (Low Loss Vent to Atmosphere)
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Page 29: Mode Switch "0" To "1
Product Manual - Trifecta XPro Series Operation ® Mode Switch “0” to “1” Figure 6 - Fill Mode Termination... -
Page 30: Mode "1
Operation Product Manual - Trifecta XPro Series ® Mode “1”/Mode Switch “1” to “2” Figure 7 - Initial Pressure Build after Filling/Secondary Ready to Assist... - Page 31 Product Manual - Trifecta XPro Series Operation ® Mode Switch “1” to “2” Figure 8 - Secondary Maintains “Hold” Pressure...
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Page 32: Mode "2
Operation Product Manual - Trifecta XPro Series ® Mode “2” Figure 9 - Primary Pressure Build... - Page 33 Product Manual - Trifecta XPro Series Operation ® Mode “2” Figure 10 - Primary PB Off...
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Page 34: Mode Switch "2" To "2
Operation Product Manual - Trifecta XPro Series ® Mode Switch “2” to “3” Figure 11 - Call for Assist... -
Page 35: Assist Mode "3
Product Manual - Trifecta XPro Series Operation ® Assist Mode “3” Figure 12 - Secondary Assist of Primary... -
Page 36: Mode Switch "3" To "2
Operation Product Manual - Trifecta XPro Series ® Mode Switch “3” to “2” Figure 13 - Assist Complete - Primary Restored... -
Page 37: Mode Switch "3" To "0
Product Manual - Trifecta XPro Series Operation ® Mode Switch “3” to “0” Figure 14 - Primary Unable to Recover (Switch Primary Side) - Page 38 Operation Product Manual - Trifecta XPro Series ® Mode Switch “3” to “0” Figure 15 - Primary too low to be assisted (Switch Primary Side)
- Page 39 Product Manual - Trifecta XPro Series Operation ® Mode Switch “3” to “0” Figure 16 - Secondary Tank too low to Assist (Switch Primary Side)
- Page 40 Operation Product Manual - Trifecta X-Series ®...
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Page 41: Service
Service Service Menus Error Codes The Trifecta XPro Series PLC has built into the program The PLC reviews timers, flows, values and counters to assure service information and error codes they are within reason If the PLC determines that they are not within reason an error code will be displayed If the PLC determines that there is a service issue “Check... -
Page 42: Manually Operating The Valves
Check for house line leaks. exceeded the flow Check for system leaks. rating. Need additional or next size Trifecta XPro Series. Manually Operating the Valves None With the system in the “Monitor” mode, valves and valve One of the systems Check electrical connects. -
Page 43: Button Press Summary
Product Manual - Trifecta XPro Series Service ®... -
Page 44: Fuses
Service Product Manual - Trifecta XPro Series ® Fuses Fuse # Voltage Fuse Type (Amps) Device(s) Protected Chart Part Number FU101 110AC MDA-10 (10) Main (Panel) 11832443 FU203 110AC MDL-2 (2) PB Valve/Light Side 1 11832398 FU205 110AC MDL-2 (2) -
Page 45: Solenoids
Ball Valve Repair (Trifecta XPro Series - 600 psig only) Moisture in Solenoid Early versions of the 600 psig Trifecta XPro Series used Solenoid should be allowed to thaw. Once thawed, moisture cryogenically rated ball valves in place of solenoid valves... -
Page 46: Electrical Schematics
Service Product Manual - Trifecta XPro Series ® Electrical Schematics... - Page 47 Product Manual - Trifecta X-Series Service ®...
- Page 48 Service Product Manual - Trifecta X-Series ®...
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Page 49: Preventive Maintenance
Procedure • Every year: – Verify two normal operation cycles Over time components of the Trifecta XPro Series (as in any mechanical system) can degrade and/or fail if not properly – Inspect integrity of all wire connections in control maintained. For this reason, a regular maintenance procedure... -
Page 50: Recommended Spare Parts
Preventive Maintenance Product Manual - Trifecta XPro Series ® Recommended Spare Parts In the event that repair is necessary, Chart provides the following spare parts at www chartparts com Control Box Item Description 1 Item Description 2 Chart PN FUSE FU101 MDA-10 (10 AMP MAIN PANEL) - Page 51 Product Manual - Trifecta XPro Series Preventive Maintenance ® Solenoid Valves Item Description 1 Item Description 2 Chart PN VENT SOLENOID VALVE (120VAC-½”) VALVE SOLENOID 1/2FPT 120VAC 10925509 VENT VALVE SOLENOID COIL (120VAC-½”) COIL SOLENOID 120V 60HZ 10963071 VENT VALVE GASKET (1/2”)
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Page 52: Spare Parts Kits
XPro Series ® Change from Honeywell to Rosemount DP Item Description 1 Item Description 2 Chart PN KIT TRIFECTA DIFF TRANSMITTER (Includes bracket) KIT TRIFECTA DIFF TRANSMITTER 21176647 Solenoid Valves (600 PSI Trifecta VALVE SOLENOID 1/2 FPT 120 VAC SS... - Page 53 Product Manual - Trifecta XPro Series Preventive Maintenance ® Front Isometric view of Trifecta (500 psig)
- Page 54 Preventive Maintenance Product Manual - Trifecta XPro Series ® Temperature Controller Mitsubishi PLC Chart PN 21323109 Chart PN 11877019 Inside picture of Control Box Rear Isometric view of nitrogen Trifecta (500 psig)
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Page 55: Troubleshooting
Leak check all plumbing components transmitters Check for discrepancies between analog gauges and • A leak at any point in the Trifecta XPro Series system controller parameters will result in loss of product The above steps are described in greater detail below and •... - Page 56 Troubleshooting Product Manual - Trifecta XPro Series ® Bulk Tank Pressure (Analog Gauge) __________ PSIG Pressure (from PLC Display) __________ PSIG Tank 1 Pressure (Analog Gauge) __________ PSIG Pressure (from PLC Display) __________ PSIG Liquid Level (from PLC Display) __________ “H Liquid Level (from Analog Gauge) __________...