Related Manuals for CHART Trifecta Pro Series
Summary of Contents for CHART Trifecta Pro Series
- Page 1 Product Manual Trifecta Pro Series Designed and Built by: Chart Inc. 407 7th Street NW New Prague, MN 56071 USA (800) 400-4683 Part Number 21486938 Rev. A © 2019 Chart Inc.
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Page 3: Table Of Contents
Purge and Pre-Charge of the Trifecta XPro Series Check Trifecta Pro Series Cylinder Relief Valves Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17... -
Page 4: Revision Log
Table of Contents Product Manual - Trifecta Pro Series ® Mode “2” Mode Switch “2” to “3” Assist Mode “3” Mode Switch “3” to “2” Mode Switch “3” to “0” Service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41 Alerts &... -
Page 5: Preface
Preface General Product Manual The Trifecta Pro Series is the preferred solution for reliable The Trifecta Pro Series Product Manual is designed to be and continuous laser assist gases for delivery pressures up used in conjunction with all Trifecta models provided by to 550 psig and flow rates up to 15,000 scfh. -
Page 6: Terms
Preface Product Manual - Trifecta Pro Series ® Terms Acronyms / Abbreviations Throughout this manual safety precautions will be designated The following acronyms / abbreviations are used throughout as follows: this manual: Pressure (Metric) Warning! Description of a condition that can result in personal injury or Compressed Gas Association death. -
Page 7: Introduction
General Flow Capacity Congratulations, you are now the owner of a Chart Trifecta The Trifecta Pro Series system is designed to supply high Pro Series high-pressure gas supply system pressure cryogenic liquid to a vaporizer, while the reserve tank is being filled with lower pressure liquid. Its priority is... - Page 8 Introduction Product Manual - Trifecta Pro Series ® – Special care must be given in selection of the bulk The flow performance depends on the ability of the total system to: tank that supplies the Trifecta – The tanks heat leak performance is critical in •...
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Page 9: Safety
Product Manual - Trifecta Pro Series ® Safety General Excess accumulation of oxygen creates an oxygen-enriched atmosphere (defined by the Compressed Gas Association as an oxygen concentration above 23%) Certain items All operators should have a full and complete understanding of the content of this manual before operating the equipment considered non-combustible in air may burn rapidly in described This manual is intended to describe the operation... -
Page 10: Safety Bulletin
Transporting and erection of the tank should be performed in accordance with rigging instructions available from Chart Failure to comply with these instructions may result in Oxygen Deficient Atmospheres serious damage to the container... -
Page 11: Oxygen Enriched Atmospheres
Product Manual - Trifecta Pro Series Safety ® Human exposure to an atmosphere containing 12% or less Compatibility involves both combustibility and ease of oxygen leads to rapid unconsciousness Unconsciousness can ignition Materials that burn in air may burn violently in pure occur so rapidly that the user is rendered essentially helpless oxygen at normal pressure, and explosively in pressurized This can occur if the condition is reached by an immediate... - Page 12 ASME standards to include a dual relief valve While water (105-115ºF or 41-46ºC) DO NOT USE HOT WATER Chart equipment is designed and built to the most rigid Cryogenic burns that result in blistering or deeper tissue standards, no piece of mechanical equipment can ever be...
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Page 13: Installation
Trifecta By removing the tube connection between A and B — shown The Trifecta Pro Series skid has four lifting lugs on the top in Fig 1 on next page — the high-pressure vent gas can be... -
Page 14: Piping To Vaporizer
Consequently, one or more freestanding, external vaporizer(s) must be connected to the “to Vaporizer” line of the Trifecta Pro Series The vaporizer(s) should have a pressure rating of at least 600 psig - or 700 psig for the 600... -
Page 15: Bulk Tank Pressure Transmitter
Trifecta Pro Series and pre-wired into the control box No before running the system with additional piping is required by the customer to receive the liquid. -
Page 16: Purge And Pre-Charge Of The Trifecta Xpro Series
Installation Product Manual - Trifecta Pro Series ® Purge and Pre-Charge of the Trifecta Pro Series (Ref. to Fig. 4, Pg. 23 for valve tags) Verify that the controller is in the manual mode (see details below) and all valves are closed Before beginning purging, in the top right hand of the screen should say “Manual.”... - Page 17 Product Manual - Trifecta Pro Series Installation ® • Purge for one minute Purge and Pre-Charge of the Trifecta Pro Series Cont. • Close the manual vents (V-1) • Crack both of the 1/4” Swagelok nuts on the bottom of ®...
- Page 18 Pro Series ® • Open the P B Isolation valve on the bottom of tank 1 and Purge and Pre-Charge of the Trifecta Pro Series tank 2 (V-3) Cont. • Open the P B Isolation valve on the bottom of tank 1 and tank 2 (V-3) •...
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Page 19: Check Trifecta Pro Series Cylinder Relief Valves
Pro Series Installation ® • From the Manual Control Screen, put the unit into Auto Purge and Pre-Charge of the Trifecta Pro Series by pressing the Auto Button (See Fig 3) Both tanks Cont. should now begin to fill and pressurize. - Page 20 Installation Product Manual - Trifecta Pro Series ®...
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Page 21: Operation
Product Manual - Trifecta Pro Series ® Operation The Trifecta Pro Series operation is based on pressure first and liquid level second This logic assures that the system pressure is maintained Pressure is the primary concern Hard Sets (Complete Parameter List) -
Page 22: Hmi Screens
Operation Product Manual - Trifecta Pro Series ® HMI Screens Alerts/Alarms button — Displays ALERTS and ALARMS screens, respectively Setpoints — Brings user to Setpoints popup MAIN Screen Info button — Displays the INFO popup Menu — Displays the SCREEN NAVIGATION popup Login/Logout —... -
Page 23: Alarm Screen
Product Manual - Trifecta Pro Series Operation ® ALARM & ALERT HISTORY Screen ALERT Screen Cont. Date & Time field — Displays current date and time Displays the history of Alarms and Alerts Alert Table • Trigger Column – Displays label of Alert •... -
Page 24: Setpoint Data Entry Popup
Level SP +1 .5 — The adjusted fill level in pressure in Secondary Tank is less than 80 psi at the end of the fill cycle Trifecta Service # — Chart Customer Service phone number Bulk Tank Level Snapshot — The point at which the PLC Serial Number —... -
Page 25: Trend Screen
Product Manual - Trifecta Pro Series Operation ® Parameter Settings TREND Screen Tk1 Press field — Pressure of Tank 1 in psig Three settable parameters are accessible from the HMI “Setpoints” button These parameters are key to setting all Tk1 Level — Level of Tank 1 in H parameters. -
Page 26: Pressure Build Setpoint
Operation Product Manual - Trifecta Pro Series ® Pressure Build Setpoint Bulk Critical Setpoint Pressing of the “Pressure Build” button will bring up another Pressing of the “Bulk Critical” button will bring up another popup window popup window Here you can enter a new value and press enter to save it Note: Since the tanks are warm upon initial Current setting installation, they may vent for several... -
Page 27: Operation Details
Product Manual - Trifecta Pro Series Operation ® Operation Details The Trifecta Pro Series logic keys on pressure instead of liquid level The components have been minimized (reduced) yet the design has duplication of key components LIQUID FROM BULK VENT TO BULK CV-2... -
Page 28: Mode "0
Operation Product Manual - Trifecta Pro Series ® Mode “0” Figure 1 - Filling Mode (Vent to Storage) - Page 29 Product Manual - Trifecta Pro Series Operation ® Mode “0” Figure 2 - Filling Mode (Vent to Atmosphere)
- Page 30 Operation Product Manual - Trifecta Pro Series ® Mode “0” Figure 3 - Filling Mode (Liquid Flow)
- Page 31 Product Manual - Trifecta Pro Series Operation ® Mode “0” Figure 4 - Filling Mode (Low Loss)
- Page 32 Operation Product Manual - Trifecta Pro Series ® Mode “0” Figure 5 - Filling Mode (Low Loss Vent to Atmosphere)
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Page 33: Mode Switch "0" To "1
Product Manual - Trifecta Pro Series Operation ® Mode Switch “0” to “1” Figure 6 - Fill Mode Termination... -
Page 34: Mode "1
Operation Product Manual - Trifecta Pro Series ® Mode “1”/Mode Switch “1” to “2” Figure 7 - Initial Pressure Build after Filling/Secondary Ready to Assist... - Page 35 Product Manual - Trifecta Pro Series Operation ® Mode Switch “1” to “2” Figure 8 - Secondary Maintains “Hold” Pressure...
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Page 36: Mode "2
Operation Product Manual - Trifecta Pro Series ® Mode “2” Figure 9 - Primary Pressure Build... - Page 37 Product Manual - Trifecta Pro Series Operation ® Mode “2” Figure 10 - Primary PB Off...
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Page 38: Mode Switch "2" To "3
Operation Product Manual - Trifecta Pro Series ® Mode Switch “2” to “3” Figure 11 - Call for Assist... -
Page 39: Assist Mode "3
Product Manual - Trifecta Pro Series Operation ® Assist Mode “3” Figure 12 - Secondary Assist of Primary... -
Page 40: Mode Switch "3" To "2
Operation Product Manual - Trifecta Pro Series ® Mode Switch “3” to “2” Figure 13 - Assist Complete - Primary Restored... -
Page 41: Mode Switch "3" To "0
Product Manual - Trifecta Pro Series Operation ® Mode Switch “3” to “0” Figure 14 - Primary Unable to Recover (Switch Primary Side) - Page 42 Operation Product Manual - Trifecta Pro Series ® Mode Switch “3” to “0” Figure 15 - Primary too low to be assisted (Switch Primary Side)
- Page 43 Product Manual - Trifecta Pro Series Operation ® Mode Switch “3” to “0” Figure 16 - Secondary Tank too low to Assist (Switch Primary Side)
- Page 44 Operation Product Manual - Trifecta Pro Series ®...
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Page 45: Service
Product Manual - Trifecta Pro Series ® Service Alerts & Alarms Code Description Action ALERTS Vent Temperature Alarm Tank Overfill, liquid detected at vent outlet ALERTS Tank 1 Pressure High Overpressure Condition ALERTS Tank 2 Pressure High Overpressure Condition ALERTS Primary Tank Flow High Instantaneous flowrates exceeding rating of unit ALERTS... -
Page 46: Control Box
Service Product Manual - Trifecta Pro Series ® Control Box Allen Bradley PLC Circuit Breakers (24VDC) 24v Power Supply Ethernet Switch Circuit Breakers - 120VAC Remote Monitoring (SECOMEA) 120VAC Disconnect Figure - 5 Primary Components Inside Allen Bradley Control Box... -
Page 47: Circuit Breakers
Product Manual - Trifecta Pro Series Service ® Circuit Breakers (See Fig. 6 & 7) Circuit Breaker No. Description Amps CB111 (24 VDC) Ethernet Switch CB113 (24 VDC) Remote Monitor Controller CB115 (24 VDC) HMI Interface CB201 (24 VDC) Allen Bradley PLC CB218 (24 VDC) Customer Alarm CB301 (24 VDC) -
Page 48: Repairs
The PLC sends a signal to the solenoid to energize the coil pressure readings. during a particular operation of the Trifecta Pro Series When this signal is sent from the PLC, The solenoid valve shown on the HMI Screen turns green If the solenoid turns green... -
Page 49: Pressure And Liquid Level Transmitters
Also verify display readouts versus the analog gauges for both pressure and differential pressure. Ball Valve Maintenance and Repair Chart recommends that these ball valves have their stem seals checked and tightened at least every six months Ball seals and actuator seals should also be checked and replaced at least once per year Extended stem and short stem Worcester cryogenically-rated ball valves are used for isolation valves. -
Page 50: Electrical Schematic
APPV THE MATERIALS AND INFORMATION, INCLU OF DESIGN PRESENTED BY THIS PRINT, IS T PROPERTY OF CHART INC., AND IS CONFIDE ACCORDINGLY, THIS INFORMATION IS SUBM THE AGREEMENT THAT IT IS NOT TO BE REP OR LOANED, IN PART OR IN WHOLE, NOR IS BE RELAYED TO ANY COMPANY. - Page 51 SHLD INPUT 1 VENT TEMPERATURE TE330 TYPE T SHLD JUMPER APP'VD DATE ORIGINAL ECR / ER DRAWN BY CHART INDUSTRIES, INC. EVISION DESCRIPTION DATE P.RYBAK 12.18.2017 CHECKED BY FREMONT, CA 94538 MAT'L UDING THE PRINCIPLES THE EXCLUSIVE PROJ.ENGR. SCHEMATIC TITLE: ENTIAL INFORMATION.
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Page 52: Rail Assemblies
THE MATERIALS AND INFORMATION, INCLUDING THE PRINCIPLES OF DESIGN PRESENTED BY THIS PRINT, IS THE EXCLUSIVE PROJ.ENGR. ENCLOSURE ASSEMBLY TITLE: PROPERTY OF CHART INC., AND IS CONFIDENTIAL INFORMATION. ACCORDINGLY, THIS INFORMATION IS SUBMITTED TO YOU WITH UNLESS OTHERWISE SPECIFIED PROJECT: TRIFECTA PRO CONTROLLER THE AGREEMENT THAT IT IS NOT TO BE REPRODUCED, COPIED, DIMENSIONS ARE IN INCHES. -
Page 53: Preventive Maintenance
Procedure • Every year: – Verify two normal operation cycles Over time components of the Trifecta Pro Series (as in any mechanical system) can degrade and/or fail if not properly – Inspect integrity of all wire connections in control maintained. For this reason, a regular maintenance procedure... -
Page 54: Recommended Spare Parts
Preventive Maintenance Product Manual - Trifecta Pro Series ® Recommended Spare Parts In the event that repair is necessary, Chart provides the following spare parts at www chartparts com Control Box Item Description 1 Item Description 2 Chart PN HMI, PANELVIEW 7 PLUS GRAPHIC TERMINAL ALLEN-BRADLEY 351004.1101.0001... - Page 55 Product Manual - Trifecta Pro Series Preventive Maintenance ® Solenoid Valves Item Description 1 Item Description 2 Chart PN VENT SOLENOID VALVE (120VAC-½”) VALVE SOLENOID 1/2FPT 120VAC 10925509 VENT VALVE SOLENOID COIL (120VAC-½”) COIL SOLENOID 120V 60HZ 10963071 VENT VALVE GASKET (1/2”)
- Page 56 Preventive Maintenance Product Manual - Trifecta Pro Series ® Solenoid Valves (600 PSI Trifecta) VALVE SOLENOID 1/2 FPT 120 VAC SS VENT SOLENOID 21331409 GASKET SOLENOID MAGNATROL VENT SOLENOID 10963100 MANUAL OVERRIDE ASSEMBLY VENT SOLENOID 21360543 PISTON ASSEMBLY 1/2” VENT SOLENOID 21360544 COIL SOLENOID 120VAC 60HZ VENT SOLENOID...
- Page 57 Product Manual - Trifecta Pro Series Preventive Maintenance ® 1” PB SOLENOID VALVE CHART P/N 14413113 / 21334119 CYLINDER RUPTURE DISK CHART P/N 11526622 / 20547371 CYLINDER RELIEF VALVE CHART P/N 20894583 / 20577372 Front Isometric View of Trifecta 500/600 psig...
- Page 58 Pro Series ® VENT SOLENOID CHART P/N 10925509 / 21331409 DIFFERENTIAL TRANSMITTER CHART P/N 1487751 INLET STRAINER CHART P/N 13660471 DIFFERENTIAL TRANSMITTER CHART P/N 13963691 PRESSURE TRANSMITTER CHART P/N 12894574 / 20547373 Rear Iso view of nitrogen Trifecta (500/600 psig)
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Page 59: Troubleshooting
Leak check all plumbing components transmitters Check for discrepancies between analog gauges and • A leak at any point in the Trifecta Pro Series system will controller parameters result in loss of product The above steps are described in greater detail below and •... - Page 60 Troubleshooting Product Manual - Trifecta Pro Series ® Bulk Tank Pressure (Analog Gauge) __________ PSIG Pressure (from PLC Display) __________ PSIG Tank 1 Pressure (Analog Gauge) __________ PSIG Pressure (from PLC Display) __________ PSIG Liquid Level (from PLC Display) __________ “H Liquid Level (from Analog Gauge) __________...
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Page 61: Introduction
Product Manual - Trifecta Pro Series Appendix ® Appendix 1 Introduction • M: Active — Master Trifecta with PB on set to the Active Pressure The Trifecta Pro control system allows for multiple units to • M: Standby — Master Trifecta with PB on set to the communicate if connected via common Ethernet network Standby Pressure When connected, one Trifecta is configured as the Master... -
Page 62: Active Setpoint - Master/Slave
Appendix Product Manual - Trifecta Pro Series ® Rotation Frequency field — Displays the number of hours ACTIVE SETPOINT Screen - Master/Slave between rotation of Active units Offset fields — Allows the user to fine tune the balancing of the units, if necessary. When an offset is applied, the Master unit will instruct the respective Trifecta to run at the desired PB On plus the offset (+/- 10).