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Summary of Contents for Beckhoff AX2090-BW80
- Page 1 Operating instructions | EN AX2090-BW80 External brake resistor 2024-08-22 | Version 2.0.0...
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Page 3: Table Of Contents
3.4.1 Improper use ........................... 20 4 Technical data ............................. 21 Data for operation and environment....................21 AX2090-BW80-1000 .......................... 22 4.2.1 Dimensional drawing AX2090-BW80-1000 ................22 AX2090-BW80-1600 .......................... 23 4.3.1 Dimensional drawing AX2090-BW80-1600 ................23 AX2090-BW80-2000 .......................... 24 4.4.1 Dimensional drawing AX2090-BW80-2000 ................24 AX2090-BW80-3200 .......................... - Page 4 Disassembly............................38 10.2 Disposal ............................. 39 10.2.1 Returning to the vendor......................39 11 Guidelines and Standards .......................... 40 11.1 Standards............................40 11.2 Guidelines ............................40 11.3 Test centers ............................41 11.4 EU conformity............................. 41 Index ................................42 ─── AX2090-BW80 Version: 2.0.0...
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Page 5: Documentation Notes
Documentation notes 1 Documentation notes 1.1 Disclaimer Beckhoff products are subject to continuous further development. We reserve the right to revise the operating instructions at any time and without prior announcement. No claims for the modification of products that have already been supplied may be made on the basis of the data, diagrams and descriptions in these operating instruc- tions. -
Page 6: Limitation Of Liability
• Use of untrained personnel • Use of unauthorized spare parts 1.1.4 Copyright © Beckhoff Automation GmbH & Co. KG, Germany The copying, distribution and utilization of this document as well as the communication of its contents to others without express autho- rization is prohibited. -
Page 7: Version Numbers
German original. Product properties Only the product properties specified in the current operating in- structions are valid. Further information given on the product pages of the Beckhoff homepage, in emails or in other publications is not authoritative. Version: 2.0.0 AX2090-BW80... -
Page 8: Staff Qualification
Trained specialists have received specific technical training and have specific technical knowledge and experience. Trained special- ists can: • apply relevant standards and directives • assess tasks that they have been assigned • recognize possible hazards • prepare and set up workplaces ─── AX2090-BW80 Version: 2.0.0... - Page 9 They are familiar with relevant standards and directives. Quali- fied electricians can: • independently recognize, avoid and eliminate sources of danger • implement specifications from the accident prevention regula- tions • assess the work environment • independently optimize and carry out their work Version: 2.0.0 AX2090-BW80 ───...
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Page 10: Safety And Instruction
The number in the square brackets refers to the position in the adjacent figure. The plus sign in square brackets indicates ordering options and accessories. In order to make it easier for you to find text passages, pictograms and signal words are used in warning notices: ─── AX2090-BW80 Version: 2.0.0... - Page 11 Required accessories [+] This symbol shows the accessories required for the following steps. The accessories are not included in the scope of delivery and can be ordered from Beckhoff. Assembly material required This symbol shows the assembly material required for the following steps.
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Page 12: Beckhoff Services
+49 5246 963-157 support@beckhoff.com www.beckhoff.com/en-en/support/our-support-services/ 1.6.2 Training offerings Training in Germany takes place at the Beckhoff branches or, after consultation, at the customer's premises. Beckhoff offers both face- to-face and online training courses. +49 5246 963-5000 training@beckhoff.com www.beckhoff.com/en-en/support/training-offerings/ 1.6.3 Service offerings... -
Page 13: Headquarters Germany
Hülshorstweg 20 33415 Verl, Germany +49 5246 963-0 info@beckhoff.com www.beckhoff.com/en-en/ A detailed overview of the Beckhoff locations worldwide can be found at: www.beckhoff.com/en-en/company/global-presence/ 1.6.5 Downloadfinder In the Download finder you will find configuration files, technical doc- umentation and application reports to download. -
Page 14: For Your Safety
The housing must have cooled to below 40 °C before you touch the surface. You will find safety symbols on Beckhoff products and packaging. The symbols may be glued, printed, or lasered on and may vary de- pending on the product. -
Page 15: General Safety Instructions
Observe tightening torques Mount and repeatedly check connections and components, comply- ing with the prescribed tightening torques. Use the original packaging only When shipping, transporting, storing and packing, use the original packaging or non-conductive materials. Version: 2.0.0 AX2090-BW80 ───... -
Page 16: During Operation
2.2.3 After operation De-energize and switch off components before working on them Check the functionality of all safety-relevant devices. Secure the working environment. Secure the machine or plant against being in- advertently started up. Observe the chapter: "Decommissioning". ─── AX2090-BW80 Version: 2.0.0... -
Page 17: Product Overview
Product overview 3 Product overview Number Explanation Housing Name plate Terminal box Connection Fastening to the mounting surface Fastening to the mounting surface Version: 2.0.0 AX2090-BW80 ───... -
Page 18: Name Plate
• 1000 = 1.0 kW, 18 Ω for use with AX8640 1600 = 1.6 kW, 33 Ω for use with AX8620 2000 = 2.0 kW, 18 Ω for use with AX8640 3200 = 3.2 kW, 18 Ω for use with AX8640 6000 = 6.0 kW, 10 Ω for use with AX85xx ─── AX2090-BW80 Version: 2.0.0... -
Page 19: Product Characteristics
X01 and to the AX8640 power supply module at the terminal X02. UL and CSA marking The brake resistors from the Ax2090-BW80-xxxx series are marked with "UL Recognized Component" in accordance with the applicable UL and CSA safety requirements. You may therefore use the brake resistors in products, plants or systems bearing the UL test mark. -
Page 20: Intended Use
Any use exceeding the permissible values specified in the Technical data is considered improper and therefore prohibited. The brake resistors from the AX2090-BW80-xxxx series are not suit- able for use in the following areas: • ATEX zones without suitable housing •... -
Page 21: Technical Data
Technical data 4 Technical data 4.1 Data for operation and environment Beckhoff products are designed for operation under certain environ- mental conditions, which vary according to the product. The follow- ing specifications must be observed for operation and environment in order to achieve the optimum service life of the products. -
Page 22: Ax2090-Bw80-1000
Technical data 4.2 AX2090-BW80-1000 Electrical data AX2090-BW80-1000 Type power at 40 °C [W] 1000 4 % power loss per 10 K temperature difference Resistance [Ω] Mechanical data Weight [kg] 4.2.1 Dimensional drawing AX2090-BW80-1000 ─── AX2090-BW80 Version: 2.0.0... -
Page 23: Ax2090-Bw80-1600
Technical data 4.3 AX2090-BW80-1600 Electrical data AX2090-BW80-1600 Type power at 40 °C [W] 1600 4 % power loss per 10 K temperature difference Resistance [Ω] Mechanical data Weight [kg] 4.3.1 Dimensional drawing AX2090-BW80-1600 Version: 2.0.0 AX2090-BW80 ───... -
Page 24: Ax2090-Bw80-2000
Technical data 4.4 AX2090-BW80-2000 Electrical data AX2090-BW80-2000 Type power at 40 °C [W] 2000 4 % power loss per 10 K temperature difference Resistance [Ω] Mechanical data Weight [kg] 4.4.1 Dimensional drawing AX2090-BW80-2000 ─── AX2090-BW80 Version: 2.0.0... -
Page 25: Ax2090-Bw80-3200
Technical data 4.5 AX2090-BW80-3200 Electrical data AX2090-BW80-3200 Type power at 40 °C [W] 3200 4 % power loss per 10 K temperature difference Resistance [Ω] Mechanical data Weight [kg] 10.3 4.5.1 Dimensional drawing AX2090-BW80-3200 Version: 2.0.0 AX2090-BW80 ───... -
Page 26: Ax2090-Bw80-6000
Technical data 4.6 AX2090-BW80-6000 Electrical data AX2090-BW80-6000 Type power at 40 °C [W] 6000 4 % power loss per 10 K temperature difference Resistance [Ω] Mechanical data Weight [kg] 4.6.1 Dimensional drawing AX2090-BW80-6000 ─── AX2090-BW80 Version: 2.0.0... -
Page 27: Scope Of Supply
Please check that the delivery includes the following items: • AX2090-BW80-xxxx brake resistor 5.1 Packaging If the brake resistor is shipped in a collective order, instructions for... -
Page 28: Transport And Storage
• Use the vendor's original packaging The table shows the maximum stacking height in which you may store and transport the braking resistors in their original packaging on a pallet: Braking resistor type Stacking height [pieces] AX2090-BW80 ─── AX2090-BW80 Version: 2.0.0... -
Page 29: Transport
Use a suitable means of transport and secure the brake resistor against high mechanical stress. High mechanical stresses will damage the brake resistor and in- dividual components. All brake resistor models from the AX2090-BW80-xxxx series can be transported without any aids. 6.3 Long-term storage NOTICE Observe the maximum storage time Do not exceed a maximum storage time of five years. -
Page 30: Technical Description
You must maintain minimum distances, depending on the installa- tion position. In all installation positions: • 200 mm to adjacent components or walls • 300 mm upwards to components or roofs In vertical installation position: • 200 mm downwards to components or floor ─── AX2090-BW80 Version: 2.0.0... -
Page 31: Electrical Installation
The minimum cross-sections of separate protective conductors can be found in EN 61439-1. ► Loosen and remove screws 1 and 2 ► Remove cover 3 ► Loosen screws 1 and 2, but do not remove them Version: 2.0.0 AX2090-BW80 ───... - Page 32 ► Tighten screws 1 and 2 again ► Connect the other end of the cable to the terminal of the power supply module: Power supply module Terminal AX8620 AX8640 AX85xx ► Fit the cover again ─── AX2090-BW80 Version: 2.0.0...
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Page 33: Cables
Electrical installation 8.1 Cables Beckhoff offers pre-assembled cables for faster and flawless instal- lation of the motors. These cables are tested with regard to the ma- terial used, shielding and connection type. Perfect functioning and compliance with legal regulations, such as EMC and UL, are guar- anteed. -
Page 34: Short-Term Power
/ Cycle time x 100 % Example = 60 s Cycle time = 120 s 60 s / 120 s x 100 % = 50 % duty cycle = 40 s Cycle time = 100 s 40 s / 100 s x 100 % = 40 % duty cycle ─── AX2090-BW80 Version: 2.0.0... -
Page 35: Overtemperature
Still permissible operation with short service life Maximum 160 % and high failure probability Impermissible: Risk of destruction of the brake resistor due to Over 160% overheating and endangerment of the surround- ing components due to high temperature Version: 2.0.0 AX2090-BW80 ───... -
Page 36: Fuse Protection
Cable protection is implemented electronically internally. The pre- requisite is the activation of the thermal model for the selected re- sistor and the use of the correct braking resistor cable. The system may be damaged if this is ignored. ─── AX2090-BW80 Version: 2.0.0... -
Page 37: Maintenance And Cleaning
No special maintenance and cleaning measures are usually fore- seen for brake resistors from the AX2090-BW80-xxxx series. A brake resistor must be replaced in the event of malfunctions or faults. -
Page 38: Decommissioning
Serious or even fatal injuries may result if this is ignored. Do not remove components from the products Only Beckhoff Automation GmbH & Co. KG is permitted to remove com- ponents. Contact Beckhoff Service for further information. Removing the braking resistor from the machine •... -
Page 39: Disposal
In accordance with the WEEE-2012/19/EU directives, you can return used devices and accessories for professional disposal. The trans- port costs are borne by the sender. Send the used devices with the note "For disposal" to: Beckhoff Automation GmbH & Co. KG "Service" Building Stahlstrasse 31 D-33415 Verl... -
Page 40: Guidelines And Standards
IEC 61800-5-3 "Adjustable speed electrical power drive systems” Part 5-3: Safety requirements - Functional, electrical and environ- mental requirements for encoders 11.2 Guidelines 2014/35/EU Low Voltage Directive 2011/65/EU RoHS Directive 2014/30/EU EMC Directive ─── AX2090-BW80 Version: 2.0.0... -
Page 41: Test Centers
The cURus logo can be found on the name plate. 11.4 EU conformity Provision Beckhoff Automation GmbH & Co KG will be pleased to provide you with EU declarations of conformity and manufacturer's declarations for all products on request. Send your request to: info@beckhoff.com Version: 2.0.0... -
Page 42: Index
General safety instructions 15 Grounding 32 Installation position 30 Instruction 10 Intended use 20 Label, see Safety symbols 14 Maintenance 37 Name plate 18 Operating Conditions 21 Overtemperature 35 Pictograms 10 Power derating 21 Safety 14 ─── AX2090-BW80 Version: 2.0.0... - Page 44 More Information: www.beckhoff.com/ax8000 Beckhoff Automation GmbH & Co. KG Hülshorstweg 20 33415 Verl Germany Phone: +49 5246 9630 info@beckhoff.com www.beckhoff.com...
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