SMC Networks EX260-MIL1 Operation Manual
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SMC Networks EX260-MIL1 Operation Manual

Fieldbus system io-link compatible si unit
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Doc. No.DOC1057882
PRODUCT NAME
Fieldbus system
IO-Link compatible SI Unit
MODEL / Series / Product Number
EX260-MIL1

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Summary of Contents for SMC Networks EX260-MIL1

  • Page 1 Doc. No.DOC1057882 PRODUCT NAME Fieldbus system IO-Link compatible SI Unit MODEL / Series / Product Number EX260-MIL1...

  • Page 2: Table Of Contents

    Contents 1. Product summary 2. Installation 2.1. Mounting 2.2. Wiring 3. Configuration 3.1. IODD file 3.2. Direct Parameter page 1 3.3. ISDU : IO-Link defined parameters 3.4. ISDU : Vendor defined parameters 4. Process data 4.1. Input process data 4.2. Output process data 4.3.
  • Page 3 Safety Instructions These safety instructions are intended to prevent hazardous situations and/or equipment damage. These instructions indicate the level of potential hazard with the labels of “Caution,” “Warning” or “Danger.” They are all important notes for safety and must be followed in addition to International Standards (ISO/IEC) , and other safety regulations.
  • Page 4 Safety Instructions Caution We develop, design, and manufacture our products to be used for automatic control equipment, and provide them for peaceful use in manufacturing business. Use in non-manufacturing business is not covered. Products we manufacture and sell cannot be used for the purpose of transactions or certification specified in the Measurement Act.
  • Page 5 Operator This operation manual is intended for those who have knowledge of machinery using pneumatic equipment, and have sufficient knowledge of assembly, operation and maintenance of such equipment. Only those persons are allowed to perform assembly, operation and maintenance. Read and understand this operation manual carefully before assembling, operating or providing maintenance to the product.
  • Page 6 Caution ■When handling or assembling or replacing the unit, pay attention to the following: •Do not touch the sharp edges when overseeing the unit. •The unit joints are tightly bound with gaskets, so do not hit your hands when replacing the unit. •Do not put your fingers between them when joining the units.
  • Page 7 •Product handling Installation •Do not drop, hit or apply excessive shock to the fieldbus system. Otherwise, damage to the product can result, causing malfunction. •Tighten to the specified tightening torque. If the tightening torque is exceeded the mounting screws may be broken. If the screws are not tightened to the specified torque, the dustproof and waterproof performance (protection class) of the product is not guaranteed.
  • Page 8 •Mount the product in a place that is not exposed to excessive vibration or impact. Otherwise, failure or malfunction can result. •Do not use the product in an environment that is exposed to temperature cycle. Heat cycles other than ordinary changes in temperature can adversely affect the inside of the product. •Do not expose the product to direct sunlight.
  • Page 9 Fieldbus System/ Industrial IoT Cybersecurity In recent years, factories have introduced industrial IoT, building up complex networks of production machines. These systems maybe subject to a new threat, cyberattack. To protect the industrial IoT from cyberattacks, it is important to take multiple measures (multi-layer protection) for IoT devices, networks and clouds. For this purpose, SMC recommends that the following measures are always taken into consideration.

  • Page 10: Product Summary

    1. Product summary The SI (Serial Interface) Unit is an IO-Link compatible device for control of SMC pneumatic valve manifold. The SI Unit controls a 64 station compatible manifold and has the following properties:  IP67 protection  The M12 connector (5-pin plug, A-coded) for IO-Link communication and power supply ...

  • Page 11: Installation

    2. Installation 2.1. Mounting 2.1.1. Valve manifold connection Connect the valve manifold with the 2 screws on the SI Unit. (Hexagonal socket wrench size 2.5 mm) Note  Tighten the screws while holding the SI Unit and the valve manifold so that there is no gap between them.

  • Page 12: Wiring

    2.2. Wiring Connect the communication / power cable and the FE cable. Select the appropriate cables to mate with the connectors mounted on the SI Unit, refer to Section 1. M12 5-pin plug, A-coded, communication / power connector 2. M3, FE (Functional Earth) terminal screw Fig 2-3.
  • Page 13 2.2.2. FE terminal The SI Unit must be connected to FE (Functional Earth) to divert electromagnetic interference. Connect a grounding cable from the FE terminal screw on the SI Unit to the nearest functional earth point. The grounding cable should be as thick and short as reasonably possible. The recommended tightening torque for the FE terminal is 0.3 Nm.

  • Page 14: Configuration

    3. Configuration 3.1. IODD file An IODD (IO Device Description) file is a profile held by an IO-Link device, which contains device specific information such as process data, parameter and default values, vendor name and product name etc. The content of the IODD file description is defined as the IO-Link specification. The IODD file is supplied with a set of image files e.g., vendor logo, device photo and device icon.

  • Page 15: Isdu : Io-Link Defined Parameters

    Valve manifold 4...16 stations : EX260-MIL1_16_valves Valve manifold 20...32 stations : EX260-MIL1_32_valves 0x0012 (18) ProductName Valve manifold 36...48 stations : EX260-MIL1_48_valves Valve manifold 52...64 stations : EX260-MIL1_64_valves 0x0013 (19) ProductID EX260-MIL1 0x0014 (20) ProductText SI Unit 0x0015 (21) SerialNumber **…* 0x0016 (22) HardwareRevision V*.*...
  • Page 16 3.3.2. DeviceStatus (Index 36) Table 3-6. DeviceStatus Subindex Value Definition Content Device is operating Operating normally. properly ・Power supply for control is low. (< approx. 16.8 VDC) Maintenance- ・Output count exceeds the limit value. Required ・The valve station in the manifold has increased during operation. Out-of-Specification (Not applicable for this product.) Functional-Check...

  • Page 17: Isdu : Vendor Defined Parameters

    3.4. ISDU : Vendor defined parameters Table 3-8. Vendor defined parameters Index(dec) Subindex Access Parameter name Size[byte] DataStorage Section 0x0040(64) 1…16 Output operation at network fault 3.4.1 0x0041(65) 1…16 Output counter limit value 3.4.2 0x0055(85) 1…32 Output counter OUT0_31 0x0056(86) 1…32 Output counter OUT32_63 3.4.3...
  • Page 18 3.4.1. Output operation at network fault (Index 64) Table 3-9. Output operation at network fault Subindex Default Content Description Set the valve output operation when a communication error Output operation at network 0x0000 occurs. Set in units of 8 output points with 2 bit per 1 output point. fault of OUT0...7 Each output point can be set individually.
  • Page 19 3.4.4. Valve short circuit status (Index 89) Table 3-13. Valve short circuit status Subindex Default Content Description 0x00 Valve short circuit status of OUT0...7 Read the valve output short circuit status. Read in units of the 8 output points. … …...
  • Page 20 3.4.8. Output count reset (Index 145) Table 3-19. Output count reset Subindex Default Content Description 0x00 Output count reset of OUT0...7 Reset the valve output counter value. Refer to Section 3.4.3. Reset in units of the 8 output points. … …...

  • Page 21: Process Data

    4. Process data The process data size occupied by the SI Unit depends on the number of valve manifold stations. The process data size occupied is as follows. Table 4-1. Process data size Manifold blocks Valve stations Valve outputs Input process data Output process data 1...4 4...16 8...32...

  • Page 22: Output Process Data

    4.2. Output process data : ValveOutput Table 4-3. Output process data : ValveOutput byte Content Description Remark Output of OUT0 Output of OUT1 Output of OUT2 Output of OUT3 Output of OUT4 Output of OUT5 Output of OUT6 Output of OUT7 Output of OUT8 Output of OUT9 Output of OUT10...
  • Page 23 Table 4-3. Output process data : ValveOutput (cont.) byte Content Description Remark Output of OUT32 Output of OUT33 Output of OUT34 Output of OUT35 Output of OUT36 Output of OUT37 Output of OUT38 Output of OUT39 Output of OUT40 Output of OUT41 Output of OUT42 Output of OUT43 Output of OUT44...
  • Page 24 Table 4-3. Output process data : ValveOutput (cont.) byte Content Description Remark Output of OUT64 Output of OUT65 Output of OUT66 Output of OUT67 Output of OUT68 Output of OUT69 Output of OUT70 Output of OUT71 Output of OUT72 Output of OUT73 Output of OUT74 Output of OUT75 Output of OUT76...
  • Page 25 Table 4-3. Output process data : ValveOutput (cont.) byte Content Description Remark Output of OUT96 Output of OUT97 Output of OUT98 Output of OUT99 Output of OUT100 Output of OUT101 Output of OUT102 Output of OUT103 Output of OUT104 Output of OUT105 Output of OUT106 Output of OUT107 Output of OUT108...

  • Page 26: Output Process Data Mapping

    4.3. Output process data mapping D side 1 station / 2 outputs a-side and b-side The valve manifold consists of a manifold block with a set of 4 valves/8 outputs, which is equivalent to 1 byte of output process data. Manifold block byte Station Valve...

  • Page 27: Led Indication / Event

    5. LED indication / Event 5.1. LED indication Colour Indication Description Green flashing (900 ms ON, Power supply for control is present and IO-Link communication is active. 100 ms OFF) Green Green ON Power supply for control is present and IO-Link communication is inactive. Power supply for control is not present.

  • Page 28: Event

    5.2. Event When an error occurs, an event with the same content as DetailedDeviceStatus (Section 3.3.3) will occur. Table 5-1. Event EventQualifier (byte 0) Event Content State Code MODE TYPE SOURCE INSTANCE Value (byte 1-2) bit 6-7 bit 4-5 bit 3 bit 0-2 Occur 0xF4...

  • Page 29: Specification

    6. Specification 6.1. Specifications Table 6-1. Specifications Item Specification General IP67 (when fully installed to valve manifold) (complies with IEC 60529) Protection class CE / UKCA Marking, UL (CSA) Standards Dimensions (W x L x H) 34.2 x 102.4 x 76.5 Housing material Weight 200 g...

  • Page 30: Dimensions

    6.2. Dimensions Fig 6-1. Dimensions of the SI Unit -30- No.DOC1057882...

  • Page 31: Block Diagram

    Isolator Logic circuit 24 V (PWR(V)) 24 V (PWR(V)) 0 V (PWR(V)) 0 V (PWR(V)) SI Unit 64 station compatible manifold 64 station compatible manifold (EX260-MIL1) (4 station manifold block) (4 station manifold block) Fig 6-2. Block diagram -31- No.DOC1057882...

  • Page 32: Accessories

    7. Accessories (1)Cable with connector on both sides (M12 - M12, Straight) Part number : EX9-AC 005 -SSPS Cable length (L) 500 mm 1,000 mm 2,000 mm 3,000 mm 5,000 mm 10,000 mm Item Specification Pin No. Cable colour : Signal Brown : L+ (+24 V for control) M12 straight Connector...
  • Page 33 (2)Cable with connector on both sides (M12 - M12, Angle) Part number : EX9-AC 005 -SAPA Cable length (L) 500 mm 1,000 mm 2,000 mm 3,000 mm 5,000 mm 10,000 mm Item Specification Pin No. Cable colour : Signal Brown : L+ (+24 V for control) M12 angle Connector ...
  • Page 34 (3)Y branch connector Part number : EX9-ACY02-S This connector is used to supply power for output by branching the communication / power cable in cases where IO-Link Port Class A IO-Link master is used. Power cable side pin allocation for valves when using Y branch connector Pin No.
  • Page 35 (4)Cable with connector on one side Part number : EX500-AC0 1 0- S Connector specification Straight Angle Cable length (L) 1,000 mm 5,000 mm EX500-AP0x0-S EX500-AP0x0-A Item Specification Pin No. Cable colour : Signal Cable O.D. φ6 mm Brown : L+ (+24 V for control) Electric wire cross section 0.3 mm / AWG22...
  • Page 36 (5)Cable with connector on one side (SPEEDCON) Part number : PCA-140180 4 Cable length (L) 1,500 mm 3,000 mm 5,000 mm Item Specification Pin No. Cable colour : Signal Brown : L+ (+24 V for control) M12 straight Connector (SPEEDCON) White : P24 (+24 V for valves) Cable O.D.

  • Page 37: Troubleshooting

    8. Troubleshooting The state of the SI Unit is indicated by the LED indication. If a problem occurs on the SI Unit, you can use the following chart to troubleshoot. Also to identify the problem, check the event information using a tool or similar on the IO-Link master controlling the SI Unit.

  • Page 38: Troubleshooting Tables

    8.2. Troubleshooting table Table 8-1. Troubleshooting “COM LED is OFF“ State Probable causes Checking methods and measures  Check the communication / power cable wiring. Incorrect wiring.  Check the pin numbers and wiring conditions of the communication / power connector, refer to Section 2.2.1.
  • Page 39 Table 8-5. Troubleshooting “ST LED is red ON“ State Probable causes Checking methods and measures  Check Valve short circuit status (Section 3.4.4) to identify which output No. have a short circuit. Refer to operation Valve has a short circuit. manual of valve and check / replace the valve if necessary.
  • Page 40 Revision history 4-14-1, Sotokanda, Chiyoda-ku, Tokyo 101-0021 JAPAN Tel: + 81 3 5207 8249 Fax: +81 3 5298 5362 https://www.smcworld.com Note: Specifications are subject to change without prior notice and any obligation on the part of the manufacturer. © SMC Corporation All Rights Reserved. No.

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