Backyard Discovery PROVIDENCE 40112 Owner's Manual
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Backyard Discovery PROVIDENCE 40112 Owner's Manual

Backyard Discovery PROVIDENCE 40112 Owner's Manual

Wooden play set
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PROVIDENCE
WOODEN PLAY SET
MODEL: 40112
BOOKLET INCLUDES:
• Owner's Manual
• Frequently Asked Questions
• Assembly Instructions
• Warranty Information
Save this assembly manual for future reference in the event that
Made in China
INS-40112-B-PROVIDENCE-ENG-01/15/18
For the most up to date assembly manual,
to register your set or to order replacement parts please visit
www.backyarddiscovery.com
you need to order replacement parts.
" Warning . Only for domestic use"

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Summary of Contents for Backyard Discovery PROVIDENCE 40112

  • Page 1 PROVIDENCE WOODEN PLAY SET MODEL: 40112 BOOKLET INCLUDES: • Owner's Manual • Frequently Asked Questions • Assembly Instructions • Warranty Information For the most up to date assembly manual, to register your set or to order replacement parts please visit www.backyarddiscovery.com Save this assembly manual for future reference in the event that you need to order replacement parts.
  • Page 2 With Go Configure, we bring you 18 years of experience right to your doorstep. We service a wide array of indoor and outdoor recreation products that most consumers don’t have the time or ability to deliver & install themselves. We do the heavy lifting, so you don’t have to! •...
  • Page 3 STOP PARE Missing A Part? CALL US BEFORE GOING BACK TO THE STORE! The store where you made your purchase does not stock parts for this item. If you have assembly questions or if you need parts, whether they are missing or damaged Call Toll-Free Help Line or visit www.backyarddiscovery.com ¡LLÁMENOS ANTES DE REGRESAR A LA TIENDA! La enda donde realizó...
  • Page 4 Owner’s Manual Play Set Dear Customer: Please read entire booklet completely before beginning the assembly process. Equipment is recommended for use by children 3 to 10 years of age. Structures are not intended for public use. The Company does not warranty any of its residential structures subjected to commercial use such as: Daycare, Preschool, Nursery School, Recreational Park, or any similar Commercial Application.
  • Page 5 Owner’s Manual Play Set Rev01/12/18...
  • Page 6 Owner’s Manual Play Set Please refer to the Assembly section of the Assembly Manual for Maximum Fall Height. Positioning Your Playcenter 1. The play center is designed to be installed on a level surface by an Adult with an Adult helper. Place in a flat area of your yard to minimize ground preparation.
  • Page 7 Owner’s Manual Play Set The following chart explains the fall height in feet from which a life threatening head injury would not be expected Critical Heights in feet (m) of Tested Materials Material Uncompressed Depth Compressed Depth 6" (152mm) 9" (228mm) 12" (304mm) to 9"...
  • Page 8 Owner’s Manual Play Set 18. Verify that any suspended climbing ropes, chain, or cable are secured at both ends and that they cannot be looped back on it. 19. Instruct children not to attach items to the playground equipment that are not specifically designed for use with the equipment, such as, but not limited to, jump ropes, clothesline, pet leashes, cables and chain as they may cause a strangulation hazard.
  • Page 9 Third Party Assembly: Customer may, in their sole discretion, elect to use a third party person or service to assemble this product. Backyard Discovery assumes no responsibility or liability for any charge incurred by the Customer for any assembly services’.
  • Page 10 Owner’s Manual Play Set APPENDIX A Information on Playground Surfacing Materials: The following information is from the United States Consumer Product Safety Commission’s Information Sheet for playground surfacing material; also see the following website for additional information: www.cpsc.gov/cpscpub/pubs/323.html. SECTION 4 OF THE CONSUMER PRODUCT SAFETY COMMISSION’S OUTDOOR HOME PLAYGROUND SAFETY HANDBOOK X3.1 Select Protective Surfacing—One of the most important things you can do to reduce the likelihood of serious head injuries is to install shock-absorbing protective surfacing under and around your play equipment.
  • Page 11 Owner’s Manual Play Set 11 This information has been extracted from the CPSC publications “Playground Surfacing — Technical Information Guide” and “Handbook for Public Playground Safety.” Copies of these reports can be obtained by sending a postcard to: Office of Public Affairs, U.S. Consumer Product Safety Commission, Washington, D.C., 20207 or call the toll-free hotline: 1- 800-638- 2772.
  • Page 12 5. How often should the playset be stained? Backyard Discovery recommends the playset be stained once each year. A water or oil based stain can be used at the customer’s discretion. 6. Why does it seem that my swing set is developing cracks? Wood is a natural material;...

  • Page 13: Tools Required For Installation

    Tools Required for Installation: (These are the tools that are generally required for assembly of our outdoor products. These tools are not included with the outdoor product purchase.) (Rubber Mallet - Optional) (Tape Measure) (Claw Hammer) (Drill Attachments: Phillips Head) (1/8"...

  • Page 14: General Information

    Basic Setup Dimensions Place the set on level ground, not less than 6 ft [2 m] from any structure or obstruction such as a fence, garage, house, overhanging branches, laundry lines, or electrical wires. 25'-4" [8 m] 10'-9 9/16" 22'-9 9/16" [3 m] [7 m] 6'-0"...

  • Page 15: Parts Identification

    Parts Identification Wood Components (NOT TO SCALE) E1 - FORT UPRIGHT - W4L05999 1 3/8"x3 3/8"x83" (36x86x2108) (1) E2 - FORT UPRIGHT - W2A01698 1 3/8"x3 3/8"x83" (36x86x2108) E3 - FORT UPRIGHT - W4L05994 1 3/8"x3 3/8"x83" (36x86x2108) E4 - FORT UPRIGHT - W4L06000 1 3/8"x3 3/8"x83"...
  • Page 16 Parts Identification Wood Components (NOT TO SCALE) K1 - GROUND BOARD - W4L06005 5/8"x5 1/4"x72 3/4" (16x134x1848) K2 - GROUND BOARD - W4L05997 5/8"x5 1/4"x52 1/2" (16x134x1334) K3 - WALL RAIL - W102302 5/8"x5 1/4"x30" (16x134x762) K4 - ARCHED WALL RAIL - W102306 5/8"x5 1/4"x30"...
  • Page 17 Parts Identification Wood Components (NOT TO SCALE) M11 - ROCKWALL BOARD - W4L06002 5/8"x3 3/8"x20 1/4" (16x86x514) M12 - ROCKWALL BOARD - W4L06004 5/8"x3 3/8"x20 1/4" (16x86x514) M49 - PICKET - 53 - W4L05374 5/8"x3 3/8"x20 3/8" (16x86x518) M77 - SLIDE BRACE - W100544 5/8"x3 3/8"x17 1/4"...
  • Page 18 Parts Identification Hardware (13) - T-NUT 1/4 - H100072 - BOLT WH 5/16x4 1/2 - H100021 (60) - T-NUT 5/16 - H100074 - BOLT WH 5/16x2 1/2 - H100014 - LAG SCREW WH 5/16x1 1/2 - H100026 (11) - BOLT WH 5/16x2 1/4 - H100013 (24) - LAG SCREW WH 5/16x2 - H100027 (26)
  • Page 19 Parts Identification Hardware - T-40 TORX WRENCH - A100041 - T-40 TORX BIT - A100042 - BOLT HEX 5/16x2-3/4 - H100047 - SCREW TAPPING 14x1-1/2 - H100109 - BOLT HEX 5/16x1 1/4 - H100042 - SCREW PFH 8x3 - H100092 - WASHER SAFETY 17x30 - H100103 (26) - SCREW PFH 8x2 1/2 - H100090...
  • Page 20 Parts Identification Accessories (NOT TO SCALE) - SWING BEAM EXT. BRACKET BLUE - LEFT - A4M00511 SC - TARP (B/Y/B) .4x760x2505 - A100310 1/64"x29 7/8"x98 5/8" (.4x760x2505) - SWING BEAM EXT BRACKET BLUE - RIGHT - A4M00512 (2) ROPE-CHAIN SWING BLUE/YELLOW - A6P00299 - BLUE HC ROCK #2 - A6P00040 EA - HAND GRIP YELLOW PLASTIC - A100043 FA - QUICK LINK - A100069...

  • Page 21: Table Of Contents

    SB74 - SWING BEAM EXTENDED EUROPEAN - W4L12028 2"x5 1/4"x89 1/2" (50x134x2274) - SWING BEAM EXT. BRACKET BLUE - LEFT - A4M00511 - SWING BEAM EXT BRACKET BLUE - RIGHT - A4M00512 GQ - L BRACKET 66x66x127 BLUE - A100153 SWING BEAM ASSEMBLY STEP 1 BOLT HEX...

  • Page 22: (3 Plcs)

    E77 - ANGLE BRACE - W4L04854 1 3/8"x3 3/8"x74 3/8" (36x86x1890) H79 - END SUPPORT - W4L04855 W71 - SWING BEAM SUPPORT - W4L04856 1"x3 1/2"x42" (24x86x1072) 2"x3 3/8"x49 5/8" (50x86x1260) SWING BEAM ASSEMBLY STEP 2 BOLT WH 5/16x4 1/2 WASHER LOCK EXT 8x19 BOLT WH...
  • Page 23 SWING BEAM ASSEMBLY STEP 3 BOLT WH 5/16x2 1/2 BOLT WH 5/16x1 3/4 NUT BARREL WH 5/16x1 1/2 NUT BARREL WH 5/16x7/8 WASHER LOCK EXT 8x19 BOLT WH 5/16x1 3/4 (2 PLCS) WASHER LOCK EXT 12x19 NUT BARREL WH 5/16x7/8 (2 PLCS) NUT BARREL WH 5/16x1 1/2 (2 PLCS)

  • Page 24: Nut Lock 5/16

    - 9 1/2" SWING HANGER QUICK LINK - H100099 SWING BEAM ASSEMBLY STEP 4 WASHER SAFETY 17x30 WASHER FLAT 8x27 NUT LOCK 5/16 NUT LOCK 5/16 (6 PLCS) WASHER FLAT 8x27 (6 PLCS) WASHER SAFETY 17x30 (6 PLCS) 9 1/2" SWING HANGER QUICK LINK (6 PLCS)

  • Page 25: Slide Assembly

    M77 - SLIDE BRACE - W100544 EM - SLIDE BED 8' YELLOW - A100056 SLIDE ASSEMBLY STEP 1 BOLT WH 5/16x1/2 T-NUT 5/16 SLIDE BED 8' YELLOW (1 PLC) BOTTOM 7/16" DRILL BIT T-NUT 5/16 BOLT WH 5/16x1/2 (3 PLC) (3 PLC) USE 'M77' SLIDE BRACE AS A TEMPLATE FOR DRILLING...
  • Page 26 HA - SLIDE RAIL 8' BLUE LEFT - A100162 GZ - SLIDE RAIL 8' BLUE RIGHT - A100161 M78 - CENTER SLIDE BRACE - W100545 SLIDE ASSEMBLY STEP 2 SLIDE RAIL 8' BLUE RIGHT SCREW PFH (24) 8x2 1/2 M78 CENTER SLIDE BRACE NOTE: MAKE CERTAIN SLIDE RAIL 8' BLUE LEFT...
  • Page 27 (1) E2 - FORT UPRIGHT - W2A01698 1 3/8"x3 3/8"x83" (36x86x2108) K1 - GROUND BOARD - W4L06005 5/8"x5 1/4"x72 3/4" (16x134x1848) E1 - FORT UPRIGHT - W4L05999 1 3/8"x3 3/8"x83" (36x86x2108) STEP 1 BOLT WH 5/16x2 T-NUT 5/16 WASHER LOCK EXT 8x19 PILOT HOLES TO OUTSIDE...
  • Page 28 M1 - ANGLE BRACE - W4L06001 M9 - SAFETY BOARD - W4L06006 5/8"x3 3/8"x39 1/4" (16x86x998) 5/8"x3 3/8"x30" (16x86x762) H4 - FLOOR JOIST - W102308 M6 - FLOOR SUPPORT - W102331 1"x3 3/8"x30" (24x86x762) 5/8"x3 3/8"x30" (16x86x762) STEP 2 BOLT WH 5/16x2 1/2 BOLT WH 5/16x2 1/4...
  • Page 29 H5 - SWINGBEAM RAIL - W102303 K3 - WALL RAIL - W102302 1"x3 3/8"x30" (24x86x762) 5/8"x5 1/4"x30" (16x134x762) H7 - ROOF CROSS BRACE - W4L05909 1"x3 3/8"x62 1/2" (24x86x1588) STEP 3 BOLT WH 5/16x2 1/4 WASHER LOCK EXT 8x19 BOLT WH 5/16x2 1/4 (8 PLCS) (2 PLCS) BOLT WH...

  • Page 30: Washer Lock Ext 8X19

    E3 - FORT UPRIGHT - W4L05994 1 3/8"x3 3/8"x83" (36x86x2108) E4 - FORT UPRIGHT - W4L06000 K3 - WALL RAIL - W102302 1 3/8"x3 3/8"x83" (36x86x2108) 5/8"x5 1/4"x30" (16x134x762) STEP 4 BOLT WH 5/16x2 T-NUT 5/16 WASHER LOCK EXT 8x19 PILOT HOLES TO OUTSIDE WASHER LOCK EXT 8x19...
  • Page 31 H4 - FLOOR JOIST - W102308 M6 - FLOOR SUPPORT - W102331 1"x3 3/8"x30" (24x86x762) 5/8"x3 3/8"x30" (16x86x762) STEP 5 BOLT WH 5/16x2 1/4 BOLT WH 5/16x2 T-NUT 5/16 WASHER BOLT WH 5/16x2 LOCK EXT 8x19 (2 PLCS) BOLT WH 5/16x2 1/4 (2 PLCS) T-NUT 5/16 WASHER LOCK EXT 8x19...
  • Page 32 H1 - ROOF CROSS BRACE - W102301 1"x3 3/8"x62 1/2" (24x86x1588) K3 - WALL RAIL - W102302 5/8"x5 1/4"x30" (16x134x762) O1 - SAFETY BOARD - W102307 5/8"x1 3/8"x30" (16x34x762) STEP 6 BOLT WH BOLT WH 5/16x2 1/4 5/16x2 1/4 (2 PLCS) BOLT WH 5/16x2 T-NUT 5/16...

  • Page 33: Lag Screw Wh 5/16X2

    K2 - GROUND BOARD - W4L05997 5/8"x5 1/4"x52 1/2" (16x134x1334) STEP 7 LAG SCREW WH 5/16x2 WASHER LOCK EXT 8x19 LAG SCREW WH 5/16x2 (8 PLCS) WASHER LOCK EXT 8x19 (8 PLCS)
  • Page 34 M7 - FLOOR SUPPORT - W4L06003 M5 - FLOOR SUPPORT - W102309 5/8"x3 3/8"x30" (16x86x762) 5/8"x3 3/8"x30" (16x86x762) STEP 8 LAG SCREW WH 5/16x2 WASHER LOCK EXT 8x19 LAG SCREW WH 5/16x2 (4 PLCS) WASHER LOCK EXT 8x19 (4 PLCS)
  • Page 35 M2 - TARP SUPPORT - W102337 K4 - ARCHED WALL RAIL - W102306 5/8"x3 3/8"x31 7/8" (16x86x810) 5/8"x5 1/4"x30" (16x134x762) STEP 9 SCREW PFH 8x2 1/4 LAG SCREW WH 5/16x2 SCREW PFH 8x2 1/4 (8 PLCS) WASHER LOCK EXT 8x19 LAG SCREW WH 5/16x2 (8 PLCS) WASHER LOCK EXT 8x19...
  • Page 36 H6 - FLOOR SUPPORT - W102338 1"x3 3/8"x30" (24x86x762) SR - "B" REVISION TAG - A100315 STEP 10 SCREW PWH 8x5/8 SCREW PFH 8x2 1/4 SCREW PFH 8x2 1/4 (4 PLCS) SCREW PWH 8x5/8 (2 PLCS)
  • Page 37 K5 - OUTER FLOOR BOARD - W102333 5/8"x5 1/4"x27 1/8" (16x134x688) STEP 11 SCREW PFH 8x1-1/2" (8 PLCS)
  • Page 38 M4 - FLOOR BOARD - W102332 5/8"x3 3/8"x30 7/8" (16x86x785) STEP 12 SCREW PFH 8x1-1/2" (20 PLCS) EVENLY SPACED...
  • Page 39 H2 - ROCKWALL SUPPORT - W102334 M12 - ROCKWALL BOARD - W4L06004 - BLUE HC ROCK #2 - A6P00040 1"x3 3/8"x48 7/8" (24x86x1242) 5/8"x3 3/8"x20 1/4" (16x86x514) M10 - ROCKWALL BOARD - W102335 M11 - ROCKWALL BOARD - W4L06002 5/8"x3 3/8"x20 1/4" (16x86x514) 5/8"x3 3/8"x20 1/4"...
  • Page 40 ROCK WALL ASSEMBLY STEP 14 BOLT WH 5/16x1 1/4 T-NUT 5/16 WASHER LOCK EXT 8x19 WASHER LOCK EXT 8x19 (2 PLCS) BOLT WH 5/16x1 1/4 (2 PLCS) T-NUT 5/16 (2 PLCS)
  • Page 41 M49 - PICKET - 53 - W4L05374 5/8"x3 3/8"x20 3/8" (16x86x518) STEP 15 SCREW PFH 8x1-1/8" SCREW PFH (12 PLCS) (12) 8x1-1/8" 3 1/4" 3 1/4" 3 1/4" 1 5/8"...
  • Page 42 M49 - PICKET - 53 - W4L05374 5/8"x3 3/8"x20 3/8" (16x86x518) STEP 16 SCREW PFH (12) 8x1-1/8" SCREW PFH 8x1-1/8" (12 PLCS) 3 1/4" 3 1/4" 3 1/4" 1 5/8"...
  • Page 43 H3 - TARP UPRIGHT - W102340 M8 - TARP SUPPORT - W102341 1"x3 3/8"x37" (24x86x940) 5/8"x3 3/8"x30" (16x86x762) STEP 17 T-NUT 5/16 (2 PLCS) WASHER LOCK EXT 8x19 BOLT WH 5/16x1 3/4 (2 PLCS) BOLT WH 5/16x1 3/4 SCREW PFH 8x2 1/4 (2 PLCS) SCREW PFH 8x2 1/4...
  • Page 44 SC - TARP (B/Y/B) .4x760x2505 - A100310 1/64"x29 7/8"x98 5/8" (.4x760x2505) STEP 18 SCREW PWH 8x5/8 SCREW PWH 8x5/8 (9 PLCS)
  • Page 45 G1 - PICNIC TOP SUPPORT - W4L05998 1"x5 1/4"x13 7/8" (24x134x352) STEP 19 SCREW PFH SCREW PFH 8x3 (4 PLCS)
  • Page 46 N3 - TIE STRAP - W102344 M3 - PICNIC SEAT/TOP - W102347 5/8"x2 3/8"x6" (16x60x152) 5/8"x3 3/8"x31" (16x86x786) STEP 20 SCREW PFH 8x1-1/8" (4 PLCS) SCREW PFH 8x1-1/8" SCREW PFH 8x1-1/2" (4 PLCS)
  • Page 47 N2 - PICNIC TABLE BRACE - W4L05995 J1 - TIE STRAP - W4L05996 5/8"x2 3/8"x12" (16x60x305) 1"x2 3/8"x7" (24x60x178) STEP 21 T-NUT 5/16 BUILD TWO BOLT WH (4 PLCS) 5/16x1 1/2 BOLT WH 5/16x1 1/2 (4 PLCS) BOLT WH 5/16x1 1/4 WASHER LOCK EXT 8x19 (4 PLCS) WASHER...
  • Page 48 N3 - TIE STRAP - W102344 M3 - PICNIC SEAT/TOP - W102347 5/8"x2 3/8"x6" (16x60x152) 5/8"x3 3/8"x31" (16x86x786) STEP 22 SCREW PFH 8x1-1/8" (4 PLCS) SCREW PFH 8x1-1/8" SCREW PFH 8x1-1/2" (4 PLCS)
  • Page 49 EA - HAND GRIP YELLOW PLASTIC - A100043 STEP 23 SCREW TAPPING 14x1-1/2 WASHER LOCK INT 8x15 WASHER FLAT 9x18 SCREW TAPPING 14x1-1/2 (4 PLCS) WASHER FLAT 9x18 (4 PLCS) WASHER LOCK INT 8x15 (4 PLCS)
  • Page 50 HC - BYD ID TAG (LARGE) 2011 WITH AGES - A100164 SWING BEAM ASSEMBLY STEP 24 SCREW PWH 8x5/8 BOLT HEX 5/16x1 1/4 T-NUT 5/16 WASHER FLAT 8x27 (4 PLCS) BOLT HEX 5/16x1 1/4 WASHER (4 PLCS) SPLIT 5/16 WASHER SPLIT 5/16 (4 PLCS) T-NUT 5/16 WASHER FLAT 8x27...
  • Page 51 SLIDE ASSEMBLY STEP 25 7/16" DRILLING PATTERN 3 3/4" 2 5/8" 2 5/8" BOLT WH 5/16x1/2 1" 3 7/8" T-NUT 5/16 4 3/16" BOLT WH 5/16x1/2 (3 PLCS) T-NUT 5/16 (3 PLCS)

  • Page 52: Quick Link

    HK - ROPE-CHAIN BLUE 33" - A100173 - TRAPEZE - A6P00034 FA - QUICK LINK - A100069 (2) ROPE-CHAIN SWING BLUE/YELLOW - A6P00299 STEP 26 ROPE CHAIN SWING (2 PLCS) ROPE-CHAIN BLUE 33" (2 PLCS) WHEN HANGING YOUR SWINGS IT IS RECOMMENDED THAT THE BOTTOM OF THE SWING SEAT IS LOCATED NO LOWER THAN (350mm) 13 7/8 INCHES FROM...

  • Page 53: Final Step

    - GROUND STAKE REBAR - A4M00527 Anchoring Instructions STEP 27 LAG SCREW WH 5/16x1 1/2 TAP IN GROUND STAKES AT AN APPROXIMATE 45° ANGLE AT THE LOCATIONS SHOWN. USING GROUND STAKES AS A GUIDE, DRILL 7/16" DIA HOLES. BOLT WH 5/16x1/2 NOTE: FAILURE TO USE GROUND STAKES CAN...

  • Page 54: Limited Warranty

    Limited Warranty. In addition, Backyard Discovery will replace any parts within the first 30 days from date of purchase found to be missing from or damaged in the original packaging.
  • Page 55 NOTES:...
  • Page 56 NOTES:...

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