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INS-40112-04 BRS 09/12/11
Manufacturer: Backyard Discovery
3001 North Rouse
Pittsburg, KS 66762
1-800-856-4445
information to order replacement parts)
you need to order replacement parts.
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W o o o o o o o o d d d d e e e e n n n n S S S S w w w w i i i i n n n n g g g g S S S S e e e e t t t t
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M o o o o d d d d e e e e l l l l : : : : # # # # 4 4 4 4 0 0 0 0 1 1 1 1 1 1 1 1 2 2 2 2
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fastening system.
D E E E E N N N N C C C C E E E E
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Made in China
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Summary of Contents for Backyard Discovery PROVIDENCE 40112
- Page 1 (you will also find any updates on assembly instructions and information to order replacement parts) Features the fastening system. Save this assembly manual for future reference in the event that you need to order replacement parts. Made in China INS-40112-04 BRS 09/12/11...
- Page 2 STOP PARE Missing A Part? CALL US BEFORE GOING BACK TO THE STORE! The store where you made your purchase does not stock parts for this item. If you have assembly questions or if you need parts, whether they are missing or damaged Call Toll-Free Help Line or visit www.swingsetsonline.com 1-800-856-4445 PLEASE READ THIS BEFORE STARTING ASSEMBLY...
- Page 3 Owner’s Manual Play Set Dear Customer: Please read entire booklet completely before beginning the assembly process. Equipment is recommended for use by children 3 to 10 years of age. Structures are not intended for public use. The Company does not warranty any of its residential structures subjected to commercial use such as: Daycare, Preschool, Nursery School, Recreational Park, or any similar Commercial Application.
- Page 4 Owner’s Manual Play Set Please refer to the Assembly section of the Assembly Manual for Maximum Fall Height. Positioning Your Playcenter 1. The Playcenter is designed to be installed on a level surface by an Adult with an Adult helper. Place in a flat area of your yard to minimize ground preparation. 2.
- Page 5 Owner’s Manual Play Set The following chart explains the fall height in feet from which a life threatening head injury would not be expected Critical Heights in feet (m) of Tested Materials Material Uncompressed Depth Compressed Depth 6" (152mm) 9" (228mm) 12"...
- Page 6 Owner’s Manual Play Set 16. Instruct children to never crawl or walk across the top of monkey bars. 17. Instruct children to never crawl on top of a fort roof. 18. Verify that any suspended climbing ropes, chain, or cable are secured at both ends and that they cannot be looped back on it.
- Page 7 Third Party Assembly: Customer may, in their sole discretion, elect to use a third party person or service to assemble this product. Backyard Discovery assumes no responsibility or liability for any charge incurred by the Customer for any assembly services’.
- Page 8 Owner’s Manual Play Set APPENDIX A Information on Playground Surfacing Materials: The following information is from the United States Consumer Product Safety Commission’s Information Sheet for playground surfacing material; also see the following website for additional information: www.cpsc.gov/cpscpub/pubs/323.html. Rev5/20/10 BRS...
- Page 9 The stakes provided should be used to secure it firmly to the ground. 2. What size area is recommended for the playset? Backyard Discovery recommends at least a 6’ (six foot) perimeter around and above the playset for maximum safety. 3. What age range is appropriate for the playsets? Backyard Discovery playsets are recommended for children ages 3 –...
- Page 10 11. The end beam is not straight up and down. Why not? This is normal. Backyard Discovery designs playsets this way to ensure the strongest structure possible. The slight angle adds strength and reduces rocking and twisting.
- Page 11 Tools Required for Installation: (These are the tools that are generally required for assembly of our outdoor products. These tools are not included with the outdoor product purchase.) (Rubber Mallet - Optional) (Tape Measure) (Claw Hammer) (Drill Attachments: Phillips Head) (1/8"...
- Page 12 B B B B a a a a s s s s i i i i c c c c S S S S e e e e t t t t u u u u p p p p D D i i i i m m m m e e e e n n n n s s s s i i i i o o o o n n n n s s s s Place the set on level ground, not less than 6 ft [2 m] from any structure or obstruction such as a fence, garage, house, overhanging branches, laundry lines, or electrical wires.
- Page 13 Parts Identification Wood Components (NOT TO SCALE) E1 - FORT UPRIGHT - W102297 1 3/8"x3 3/8"x83" (36x86x2108) E77 - ANGLE BRACE - W100991 1 3/8"x3 3/8"x74 3/8" (36x86x1890) G1 - PICNIC TOP SUPPORT - W102300 1"x5 1/4"x15" (24x134x381) H1 - ROOF CROSS BRACE - W102301 1"x3 3/8"x62 1/2"...
- Page 14 Parts Identification Wood Components (NOT TO SCALE) K3 - WALL RAIL - W102302 5/8"x5 1/4"x30" (16x134x762) K4 - ARCHED WALL RAIL - W102306 5/8"x5 1/4"x30" (16x134x762) K5 - OUTER FLOOR BOARD - W102333 5/8"x5 1/4"x27 1/8" (16x134x688) M1 - ANGLE BRACE - W102310 5/8"x3 3/8"x59"...
- Page 15 Parts Identification Wood Components (NOT TO SCALE) M11 - ROCKWALL BOARD - W102336 5/8"x3 3/8"x20 1/4" (16x86x514) M12 - WALL RAIL - W102339 5/8"x3 3/8"x4" (16x86x102) M77 - SLIDE BRACE - W100544 5/8"x3 3/8"x17 1/4" (16x86x438) M78 - CENTER SLIDE BRACE - W100545 5/8"x3 3/8"x17 1/4"...
- Page 16 Parts Identification Hardware BOLT WH 5/16x1/2 - H100115 BOLT HEX 5/16x1-1/4 - H100042 BOLT HEX 5/16x2-3/4 - H100047 BOLT WH 5/16x1 - H100008 (23) BOLT WH 5/16x1-1/2 - H100010 BOLT FA 3/8x1-1/2 - H100001 BOLT WH 5/16x1-3/4 - H100011 LAG SCREW WH 5/16x1-1/2 - H100026 (16) BOLT WH 5/16x2 - H100012 (26)
- Page 17 Parts Identification Hardware (92) SCREW PFH 8x1-1/8" - H100088 (57) T-NUT 1/4 - H100072 SCREW PFH 8x1-1/2" - H100086 SCREW PFH 8x2 - H100111 (13) SCREW PFH 8x2-1/4 - H100091 T-NUT 5/16 - H100074 (33) SCREW PFH 8x3 - H100092 T-NUT 3/8 - H100073 NUT BARREL WH 5/16x5/8 - H100004 (58)
- Page 18 Parts Identification A A A A c c c c c c c c e e e e s s s s s s s s o o o o r r r r i i i i e e e e s s s s (NOT TO SCALE) GZ - SLIDE RAIL 8' BLUE RIGHT -A100161...
- Page 19 Parts Identification A A A A c c c c c c c c e e e e s s s s s s s s o o o o r r r r i i i i e e e e s s s s (NOT TO SCALE) - T-40 Wrench -A100041...
- Page 20 8 FOOT SLIDE ASSEMBLY PHASE 1 STEP 1 DRILL 3 HOLES AT ONE END OF THE PLASTIC SLIDE BED USING A 3/8" DRILL BIT AND USING THE DIMENSIONS SHOWN BELOW. THIS END WILL BE THE TOP OF THE SLIDE. TAKE NOTE OF SLIDE BED SURFACE FINISH, THE DULL SIDE WILL BE TOWARDS THE GROUND. PLACE SLIDE BRACE CENTERED ON THE BOTTOM (DULL SIDE) AND 1/4"...
- Page 21 8 FOOT SLIDE ASSEMBLY STEP 2 PLACE 1 SLIDE RAIL ON A FLAT SURFACE AND BEGIN INSERTING SLIDE BED AT THE BOTTOM OF THE SLIDE RAIL. PUT SLIDE SUPPORT BOTTOM INTO THE SUPPORT POCKET AT THE BOTTOM OF THE RAIL AND HAVE A HELPER BEND THE SLIDE BED TOWARDS THE TOP OF THE SLIDE AND INSERT THE BED INTO THE SLIDE CAVITY.
- Page 22 SB74 - SWING BEAM - W102304 GQ - L BRACKET 66x66x127 BLUE - A100153 2"x5 1/4"x89 1/2" (50x134x2274) SB - TRIANGLE PLATE 100 5 HOLE - A100309 SWING BEAM ASSEMBLY BOLT WH 5/16x1-3/4 BOLT HEX STEP 1 5/16x2-3/4 WASHER ATTACH (2) SB TRIANGLE PLATES TO SB74 SWING BEAM USING LOCK EXT 1-3/4"...
- Page 23 W71 - SWING BEAM SUPPORT - W102349 H79 - END SUPPORT - W100992 2"x3 3/8"x47 3/8" (50x86x1204) 1"x3 1/2"x42" (24x86x1072) E77 - ANGLE BRACE - W100991 H80 - GROUND BOARD - W100990 1 3/8"x3 3/8"x74 3/8" (36x86x1890) 1"x3 3/8"x87 3/8" (24x86x2218) SWING BEAM ASSEMBLY BOLT WH 5/16x2...
- Page 24 SWING BEAM ASSEMBLY STEP 3 WASHER FLAT 8x27 BOLT WH ATTACH (2) SB TRIANGLE PLATES TO W71 SWING BEAM SUPPORT USING 1-3/4" 5/16x1-3/4 BOLTS, LOCK WASHER AND 7/8" BARREL NUT. NUT LOCK 5/16 INSERT SWING HANGER QUICK LINK AND SAFETY WASHER INTO HOLES IN WASHER LOCK EXT THE EDGE OF SB74 SWING BEAM.
- Page 25 M1 - ANGLE BRACE - W102310 H4 - FLOOR JOIST - W102308 K1 - GROUND BOARD - W102299 5/8"x3 3/8"x59" (16x86x1500) 1"x3 3/8"x30" (24x86x762) 5/8"x5 1/4"x88 7/8" (16x134x2256) K3 - WALL RAIL - W102302 H5 - SWINGBEAM RAIL - W102303 E1 - FORT UPRIGHT - W102297 5/8"x5 1/4"x30"...
- Page 26 E1 - FORT UPRIGHT - W102297 H4 - FLOOR JOIST - W102308 K3 - WALL RAIL - W102302 1 3/8"x3 3/8"x83" (36x86x2108) 1"x3 3/8"x30" (24x86x762) 5/8"x5 1/4"x30" (16x134x762) O1 - SAFETY BOARD - W102307 H1 - ROOF CROSS BRACE - W102301 M6 - FLOOR SUPPORT - W102331 5/8"x1 3/8"x30"...
- Page 27 K4 - ARCHED WALL RAIL - W102306 M5 - FLOOR SUPPORT - W102309 5/8"x5 1/4"x30" (16x134x762) 5/8"x3 3/8"x30" (16x86x762) M2 - TARP SUPPORT - W102337 K2 - GROUND BOARD - W102298 5/8"x3 3/8"x31 7/8" (16x86x810) 5/8"x5 1/4"x52 1/2" (16x134x1334) STEP 7 STAND UP UPRIGHT ASSEMBLIES AND ATTACH (2) K2 GROUND BOARDS TO...
- Page 28 H6 - FLOOR SUPPORT - W102338 K5 - OUTER FLOOR BOARD - W102333 1"x3 3/8"x30" (24x86x762) 5/8"x5 1/4"x27 1/8" (16x134x688) STEP 10 ATTACH H6 FLOOR SUPPORT TO M5 FLOOR SUPPORTS USING 2-1/4" SCREWS. SCREW PFH 8x2-1/4 STEP 11 ATTACH (2) K5 OUTER FLOOR BOARDS TO H4 FLOOR JOISTS AND M5 FLOOR SUPPORTS USING 1-1/2"...
- Page 29 M4 - FLOOR BOARD - W102332 M12 - WALL RAIL - W102339 5/8"x3 3/8"x30 7/8" (16x86x785) 5/8"x3 3/8"x4" (16x86x102) STEP 12 EVENLY SPACE (6) M4 FLOOR BOARDS AND ATTACH TO H4 FLOOR JOISTS USING 1-1/2" SCREWS. ATTACH H6 FLOOR SUPPORT TO M4 FLOOR BOARDS USING 1-1/2"...
- Page 30 M11 - ROCKWALL BOARD - W102336 5/8"x3 3/8"x20 1/4" (16x86x514) H2 - ROCKWALL SUPPORT - W102334 GX - CLIMBING ROCK BLUE SMALL - A100159 1"x3 3/8"x48 7/8" (24x86x1242) M10 - ROCKWALL BOARD - W102335 5/8"x3 3/8"x20 1/4" (16x86x514) STEP 14 TO BUILD THE ROCK WALL LADDER ASSEMBLY, START BY ATTACHING THE...
- Page 31 M9 - WALL SLAT - W102342 5/8"x3 3/8"x23" (16x86x584) STEP 16 ATTACH (3) M9 WALL SLATS TO K3 WALL RAIL AND M6 FLOOR SUPPORT USING 1-1/8" WOOD SCREWS. 3 1/4" (3 PLCS) SCREW PFH (12) 8x1-1/8" 1 13/16" STEP 17 ATTACH (3) M9 WALL SLATS TO K3 WALL RAIL AND M6 FLOOR SUPPORT USING 1-1/8"...
- Page 32 N1 - WALL SLAT - W102343 H3 - TARP UPRIGHT - W102340 M8 - TARP SUPPORT - W102341 5/8"x2 3/8"x23" (16x60x584) 1"x3 3/8"x37" (24x86x940) 5/8"x3 3/8"x30" (16x86x762) STEP 18 ATTACH (2) N1 WALL SLATS TO K4 ARCHED WALL RAIL AND M12 WALL RAIL USING 1-1/8"...
- Page 33 SC - TARP .4x760x2505 - A100310 1/64"x29 7/8"x98 5/8" (.4x760x2505) STEP 20 DRAPE SC TARP OVER M2 AND M8 TARP SUPPORTS. ATTACH ONE SIDE OF TARP TO INSIDE OF ONE M2 TARP SUPPORT USING 5/8" SCREWS. PULL OTHER SIDE OF TARP TIGHT AND ATTACH TO SCREW PWH OTHER M2 TARP SUPPORT...
- Page 34 G1 - PICNIC TOP SUPPORT - W102300 1"x5 1/4"x15" (24x134x381) PILOT DRILL HOLE LOCATION 3 15/16" 6 15/16" 1 1/8" 27 13/16" SCREW PFH BOARD PLACEMENT DIMEMSION STEP 21 PILOT DRILL USING 1/8" BIT AND ATTACH (2) G1 PICNIC TOP SUPPORTS TO E1 FORT UPRIGHTS USING 3"...
- Page 35 N3 - TIE STRAP - W102344 M3 - PICNIC SEAT/TOP - W102347 5/8"x2 3/8"x6" (16x60x152) 5/8"x3 3/8"x31" (16x86x786) STEP 22 ATTACH N3 TIE STRAP TO (2) M3 PICNIC SEAT / TOP USING 1-1/8" WOOD SCREWS. REPEAT PROCESS TO ASSEMBLE PICNIC SCREW PFH 8x1-1/8"...
- Page 36 N2 - PICNIC TABLE BRACE - W102345 J1 - TIE STRAP - W102346 5/8"x2 3/8"x12" (16x60x305) 1"x2 3/8"x7" (24x60x178) STEP 24 ATTACH J1 TIE STRAP TO (2) N2 PICNIC TABLE BRACES USING 1-1/2" WOOD SCREWS. REPEAT PROCESS TO ASSEMBLE SECOND SEAT SUPPORT ASSEMBLY.
- Page 37 TABLE TOP & SEAT ASSEMBLY SCREW PFH 8x1-1/2" STEP 26 ATTACH TABLE TOP & SEAT ASSEMBLY TO (2) J1 TIE STRAPS USING 1-1/2" WOOD SCREWS. TABLE TOP & SEAT ASSEMBLY...
- Page 38 EA - HAND GRIP YELLOW PLASTIC - A100043 BOLT WH 1/4x1" WASHER LOCK EXT 6x15 T-NUT 1/4 STEP 27 ATTACH EA HANDLE GRIPS TO N1 WALL SLATS USING 1/4"x 1" BOLTS, 6x15 LOCK WASHERS AND 1/4" T-NUTS. USING A 5/16" DRILL BIT PILOT DRILL AND INSTALL 1/4"...
- Page 39 STEP 28 BEGIN BY PILOT DRILLING H1 ROOF CROSS BRACE WITH 3/8" BIT USING SWING BEAM ASSEMBLY ANGLE BRACKETS AS A TEMPLATE. WASHER ATTACH SWING BEAM ASSEMBLY TO H1 ROOF CROSS BRACE AND SPLIT 5/16 H5 SWING BEAM RAIL USING 1-1/4" HEX BOLTS, SPLIT WASHERS, FLAT WASHERS AND 5/16"...
- Page 40 STEP 29 CENTER SLIDE ASSEMBLY IN OPENING, AS SHOWN. USING HOLE PATTERN BELOW, PILOT DRILL (3) SLIDE ATTACHMENT HOLES IN SLIDE BED AND K5 OUTER FLOOR BOARD USING 3/8" BIT AND ATTACH SLIDE BOLT WH 5/16x1/2 ASSEMBLY USING 1/2" BOLTS, LOCK WASHER AND 5/8" BARREL NUTS. WASHER LOCK EXT 12x19...
- Page 41 KD - PLASTIC GROUND STAKE BROWN - A100179 (1) KF - TRAPEZE WITH BLUE ROPE CHAIN - A100109 (1) TQ - SWING SEAT WITH BLUE ROPE CHAIN - A100170 Anchoring Instructions *STAKES SHOULD BE PLACED IN CONCRETE* NOTE: FAILURE TO USE STAKES CAN VOID WARRANTY &...
- Page 42 Limited Warranty. In addition, Backyard Discovery will replace any parts within the first 30 days from date of purchase found to be missing from or damaged in the original packaging.
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