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Summary of Contents for HELI CBD Series
- Page 1 Service Manual CBD15J-Li Lithium unit CBD Series Walkie Electric Pallet truck Please read this manual before using. Warning Please do not use it before completing the installation. Warning...
- Page 2 Introduction In order to meet the needs of the national environmental protection request,To reduce industrial pollution and improve productivity,we develop new series of CBD15J-Li walkie Electric Pallet truck on the basis of absorption of the advantages of domestic & overseas battery Pallet truck,they are especially suitable for cargo loading and unloading, handling, stacking, etc for food, bank, light textile, station, port, logistics and other enterprises.
- Page 3 The Statement Our company production model CBD tpye 1.5T Walkie Electric Pallet Truck is a special motor vehicle used in factory ,tourist attractions ,amusement places which is specified by “special equipment safety supervision regulations”...
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Page 4: Table Of Contents
Contents 1、General Introduction ..................1 2、Proper usage ....................2 3、Introduction of the product ................ 3 Model overview ......................3 3.2Model Parameter ......................3 4、Contro l Mechanism diagram ................ 5 5、Operating principle ..................6 5.1Running system ........................ 6 5.2Steering system ........................ 6 5.3 Braking structure and brake schematic ................ - Page 5 9.4 Maintenance ,Recharging and replacement of the Accumulator ........18 10、 ............... 23 Safety Operating and Cautions 10.1 General Rule ....................... 23 10.2 Transportation & Storage .................... 23 10.3 Check before using ..................... 24 10.4Safety Operation ......................24 11、Repail manual .................... 28 11.1 Troubleshooting ......................
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Page 6: 1、General Introduction
1、The General Introduction CBD15J-Li is a tramp type electric pallet truck.It adopts the advanced structure such as ring rod lifting system and new ac controller,at same time it is equipped with high quality motor, lithium battery and pump station motor.It has the characteristics of superior performance, convenient operation, flexible steering, reliable braking, good dynamic performance, less noise, less pollution and beautiful appearance. -
Page 7: 2、Proper Usage
2、Proper usage Please using the electric pallet truck accord to this specification. This is a tramp type electric pallet truck with autonomous control , lifting and lowering is controlled by the handle button.Improper use can cause personal injury or machine damage.Operators or operating companies need to ensure proper using, The Truck needs to be used on a firm ,flat ,intact surface and suitable surface ,The truck is designed for indoor use at room temperature from-10°C to +40°C... -
Page 8: 3、Introduction Of The Product
3、Introduction of the product 3.1model overview This specification is for CBD series 1.5T tramp type electric pallet truck（follow as truck）. The type is“CBD15J-Li—15 load capacity is 1.5T” meet the requirement of JB/T8452-1996 《Battery forklift model establishment method》, “J”is model code. - Page 9 Mode CBD15J-Li Drive type Electric Manner of operation Tramp type Load Capacity Q (t) Load Centre c (mm) Distance between fork backrest and front wheel x (mm) Wheel Base y (mm) 1243 Service Weight（with battery） Tire material Φ×w(mm) Φ210×70 Driving wheel size Φ×w(mm) Φ80×60 Balance wheel size...
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Page 10: 5、Operating Principle
4、Operating principle With battery as power producer and controlled by electrical and hydraulic, trucks can do some actions like walking, turning, pallet fork lift, etc. Operating mechanism diagram: 1.Falling knob 2.Driving button 3.Lifting button 4.Belly switch 5.Horn 6.Coulombmeter... -
Page 11: Running System
5、Operating principle 5.1Running system The truck is powered by a battery, which is realized by controlling the DC motor on the drive wheel.The speed of walking is realized by frequency conversion control motor speed, which is controlled by the accelerator. 5.2Steering system The steering of the moving car is driven by the handle lever through the handle lever to drive the drive motor to realize the steering. - Page 12 5.3.2Braking operation principle： As follow picture：The brake constitute by 1、bolt 2、magnetic yoke 3、spring 4、hollow bolt 5、 flange 6、guide pillar 7、mounting screw 8、O-rings 9、magnet exciting coil and so on. The brake is mounted on the drive rack and adjusts the mounting screw to the specified air gap value. When magnet exciting coil 9 for brake on power，The coil generates a magnetic field to draw the hollow bolt 4 to the magnetic yoke 2,hollow bolt 4 is separated from the brake disc (release).Magnet exciting coil generates a magnetic field to absorb the magnetic magnetic yoke 2,...
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Page 13: Operating System
5.3.3 The brake is released manually.： Take out the M5 x 35 inner hexagon screw in the attachment and tighten the brake block with hexagon wrench in no.4, thereby releasing the braking force. After the screw is tightened, the truck can be dragged manually.If the truck is in normal use, the M5 x 35 inner hexagon screw must be removed, otherwise the truck will not be able to brake, thus causing danger. -
Page 14: Hydraulic System
minutes, so the pump motor is not suitable for long running.That is, the lifting movement should have time interval, can not continuously carry on, otherwise would make the motor heating, even burn. Special note: when the truck is used for a long time, the starter of the oil pump motor may fail, and it can't be broken after being sucked or closed.The latter is not throw control handle, the oil pump motor is kept in the rotation, should immediately stop at this moment, to cut off the power supply (unplug battery plug-in), make the oil pump motor stop running, and promptly replace the starter. -
Page 15: 6、Electrical Schematic
6、Electrical schematic diagram (electric lifting) - Page 16 (manual lifting)
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Page 17: Hydraulic Scheme
7、hydraulic scheme... -
Page 18: 8、Operating Instruction
8、operating instruction Before operation, please familiarize yourself with the functions of the switches and buttons on the dashboard. 8.1 Operation ①、Plug in the li-ion battery interface ②、Open the electric lock Turn on the electric lock with the key. ③、Fork lifting and lowering： Lifting：Control the lift button on the handle. - Page 19 ④、Driving Rotate the handle to the driving range; A and C is brake range； B is driving range； Slowly rotate the accelerator to start the truck. (In order to be safe, fast acceleration is prohibited.) ⑤、Brake When the accelerator is released normally, the truck will stop until the brake is held in the car through the regenerative braking of the motor.
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Page 20: Emergency Reverse Function
Release the acceleration button to stop the moving truck and slow down the vehicle until the brakes are on. Lower the fork to the lowest position. Turn off the electric lock Park for a long time, then the battery power cord is pulled out. 8.2Emergency reverse function The red button at the end of the handle is the emergency reverse button. -
Page 21: 9、 Maintenance & Service Manual
upgrade button, the heavy lifting to a certain height, back slowly, don't touch the adjacent goods, when the weight zone is put out the goods, and then walk handling. （2）How to place the goods When moving the goods close to the area of the goods, it will slow down. When the moving truck is in a straight line with the goods, then the moving truck will slowly move forward to the loading area to stop.Slowly press the down button, and once the load is held, the fork will be lowered to the hollow position. -
Page 22: Routine Maintenance
Wheels:Quality of the wheels has significant effect on stability and driving performance of the truck.Modification on wheels can be performed only with the approval from the manufacturer. When replacing wheels, ensure that the truck is levelled as delivery state(wheels must be replaced in pairs, i.e. -
Page 23: Maintenance ,Recharging And Replacement Of The Accumulator
Additional operations should be performed in trial run period: (In initial 50 – 100 working hours or after two months) — Check the nuts on the wheels, and tighten them if necessary. — Check the hydraulic components for leakage, and tighten them if necessary. —Replace the hydraulic filter. - Page 24 9.4 battery maintenance, charging and maintenance. Any operation of the battery must be guaranteed to stop the vehicle and put it in a safe position. 9.4.1 maintenance personnel. Battery charging, maintenance and replacement must be operated by qualified professionals.You must carefully read the manual, supply preparation and charging requirements before preparing for the operation.
- Page 25 L) do not try to separate, squeeze, impact the battery, the battery will heat or fire, the lye in the battery will be harmful to the skin and eyes, and will damage the clothes; M) keep the battery away from children. 9.4.4 Disposal of used batteries.
- Page 26 Name LED Color Parameter value Green 70-100% The standard battery remaining Orange 30-60% power Red blinking 0-20% Battery discharge on 70%,red lamp will blinking“Energy storage”. Battery discharge on 80%,two lamp will blinking“run out of battery”,Need to charge the accumulator. 9.4.8 Charging Read the instruction manual carefully before recharging.
- Page 27 D：Insert the new battery into the battery mounting solt. E：Plug in the power connector。...
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Page 28: 10、 Safety Operating And Cautions
10、Safety Caution 10.1 General rule 10.1.1 The operator must have a forklift operation qualification which proved by the relevant departments of the training before driving truck.。 10.1.2 The operator must read the instructions before use all of the content, after fully understand operation method can drive Truck. -
Page 29: Check Before Using
○ 3 When moving the truck.Pay attention to keep the center of the moving truck in the middle of two fork ○ During Transportation,Remove the Trailer and fix the tractor with a dedicated strap for lifting according to the figure below。 10.2.2 When Truck doesn't work, should be parked in a dry ventilated cleaning warehouse, prevent weathered. - Page 30 contents of the relevant operating instructions. If the vehicle is pedestrian type, the driver must also wear safety boots. 10.4.3 Prohibit unauthorized person to operate： The operator is responsible for the vehicle,he need to prohibit unauthorized person to operate. Transport or lift person is also forbidden. 10.4.4 Malfunctions and defects：If the vehicle has any malfunctions or defects,need to inform administrator, If the vehicle cannot be safely operated (e.g.: wheel wear or brake failure), then it must stop using until it is fully repaired.
- Page 31 10.4.8 Safety devices and warning signs: Safety devices, warning signs and warning notes described in the previous operating instructions must be taken seriously enough. 10.4.9Driving in public places: the vehicle is forbidden to drive in public places expect in specified special areas. 10.4.10Distance between truck: keep an appropriate distance, avoid the front vehicle suddenly stop.
- Page 32 10.4.16 Pass through the ramp: Only a known ramp which should be clean, non-slip, and with the vehicle technical availability was allowed to go through. The goods on the forks must face uphill. It is forbidden to turn back, move diagonally or park on the ramp. The operator must slow down when going through the ramp, and prepare to brake at any time.
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Page 33: 11、Repail Manual
11、Service Manual 11.1 Troubleshooting Fault Cause Treatment The truck can't The battery connector is not Check the battery connector，connected move connected if necessary Electric lock switch on “OFF” Electric lock switch turn to “0”position position Emergency Stop Switch not open Open the Emergency stop switch Check the battery charge，If it is Battery power runs out... -
Page 34: Preparation Before Repair
forward or back is no reset. If above steps still can not solve problems, please contact after-sales service department of the manufacturer and have the problems solved by specially trained technicians. 11.2 Preparation before repair To prevent possible accidents during maintenance and repair work, following preparations must be done: —... - Page 35 Caution:This manual final interpretation retained by manufacturers.subject to change without notice.
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