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Summary of Contents for HELI CTD16-960H
- Page 1 Operation and Maintenance manual CTD16-960H Electric Legged Forklift Truck Warning！ Please read this manual before using. Warning！ Operator should have skillful ability to use this truck and compliance safety rules. ANHUI HELI CO., LTD.
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Page 2: Table Of Contents
Contents 1. General introduction..........................4 1.1 Using scope............................4 1.2 Vehicle components........................5 1.2.1 Handle operation......................... 5 1.2.2 Key switch ........................... 6 1.2.3 Battery discharge indicator....................6 1.2.4 Emergency parking......................6 1.3 Standard configuration of technical data .................. 7 1.3.1 Performance Data....................... 7 1.3.2 Dimensions Data.........................7 1.3.3 Weights.......................... - Page 3 4.4.3 Regenerative braking....................... 13 4.5 Parking vehicles safely.......................13 5. Maintenance and repair........................14 5.1 Operation safety and environmental protection ..............14 5.2 Safety regulation for maintenance ...................14 5.2.1 Service person........................14 5.2.2 Lifting and jacking equipment ..................14 5.2.3 Clean operation ........................14 5.2.4 Operation to the electrical system .................15 5.2.5 Regulation parameters ....................15 5.2.6 Vehicle tire ........................
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Page 4: General Introduction
1. General introduction 1.1 Using scope The electric legged forklift truck is permitted only in accordance with this instruction manual. The electric legged forklift truck described in this manual is a walking on pallet truck with self-propelled control, with the function of controlling the height lifting by electric operation. This truck is designed for lifting, descending and carrying loads. -
Page 5: Vehicle Components
1.2 Vehicle components Serial number Name Serial number Name Operating handle Battery Emergency button Backrest Battery discharge indicator Fork Key switch Cover plate Load bearing wheel assembly Frame Mast frame Drive wheel assembly 1.2.1 Handle operation Serial number Name Function Emergency reverse Protect driver function button... -
Page 6: Key Switch
1.2.2 Key switch Screw the key to the "ON" position, turn on the vehicle power. Screw the key to the "OFF" position, turn off the vehicle power. In case of vehicle failure, please turn the key switch to the "OFF" position and drag the vehicle to a safe place before maintenance. -
Page 7: Standard Configuration Of Technical Data
1.3 Standard configuration of technical data 1.3.1 Performance Data Description CTD16-960H 1.3.2 Rated capacity 1600 Travel speed,with/without load km/h 3.5/4 Lift speed,with/without load mm/s 130/180 Lowering speed,with/without load mm/s 100/180 Max.gradeability,with/without load Dimensions Data Description CTD16-960H Load centre distance with standard fork length C（mm）... -
Page 8: Weights
1.3.3 Weights Description CTD16-960H Truck weight (with battery) 1510 Battery weight... -
Page 9: Battery
1.3.4 Battery Description CTD16-960H Battery type Acid Batteries Voltage/capacity V/Ah 24/270 1.3.5 Tyres Description CTD16-960H Wheel type Wheel quantity 1/0/4 Drive wheel/Balance wheel/load wheels Wheel size, drive wheel Φ248X75 Wheel size, load wheels (2x) Φ84X70 1.4 Data Plates Model All necessary... -
Page 10: Battery - Recharging,Replacement
3. Battery - Recharging,Replacement 3.1 Safety Regulations for Handling Acid Batteries 3.1.1 Fire protection Do not smoke and avoid naked flames when handling batteries. Wherever an industrial truck is parked for charging there shall be no inflammable material or lubricants capable of creating sparks within 2 metres around the truck. -
Page 11: Battery Removal And Installation
Disconnect the cable with the battery and charge Connect the cable with the battery and the truck 3.4 Battery Removal and Installation In case changing another battery, it has to be same weight like the original battery, the weight of battery is very important to the stability and brake performance of The electric legged forklift truck. -
Page 12: Driving
drive carefully to prevent danger in the operation area. For areas that may be dangerous, such as corners, blind spots, etc., the driver must reduce the speed of the vehicle and press the horn to remind other personnel; When driving uphill or downhill, do not turn around. It is forbidden to drive horizontally or diagonally when going uphill, and when the load is going uphill, the fork must always be kept forward, and when going downhill, it should be driven backward;... -
Page 13: Steering
“Bw” backward 4.3 Steering Steering is controlled by turning the operating handle to the left or right. 4.4 Braking The braking performance of a vehicle depends on road conditions and load conditions, which must be considered during driving. There are three ways to brake: 4.4.1 Service brake Move the handle up or down to the braking area (B). -
Page 14: Maintenance And Repair
5. Maintenance and repair 5.1 Operation safety and environmental protection The inspection and maintenance operations described in this chapter must be performed according to the time limit listed on the maintenance checklist. Modifications to vehicles, especially safety devices, are prohibited. The working speed of the ... -
Page 15: Operation To The Electrical System
Before starting the cleaning operation, all necessary safety measures must be taken and sparks (e.g. due to a short circuit) must be prevented during the operation. If the vehicle is battery-powered, disconnect the battery cable. When cleaning electrical and electronic components, use low-strength suction or compressed air. - Page 16 Careless maintenance may lead to the breakdown and malfunction of truck and may pose a potential threat to staff and operational safety. The wear and tear situation of the parts to be maintained depends largely on the actual operation and operating conditions of the truck. If the operating conditions of the intensity is higher than the general level, such as dust, temperature fluctuations, or the implementation of shift work system, must be appropriately shortened maintenance period.
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Page 17: Maintenance Checklist
5.3.1 Maintenance checklist Time interval Maintenance listings The hydraulic system Check the hydraulic cylinder, piston for damage noise or leakage ● Inspect hydraulic connectors and hose for damage and ● leakage Check the hydraulic level and refill if necessary ● Refill with hydraulic oil (12 months or 1500 working hours) ●... -
Page 18: Lubrication Maintenance
33 Check the clearance of the electromagnetic brake ● 34 Check the emergency braking function ● 35 Check the reverse braking and regenerative braking ● functions 36 Check belly switch function ● 37 Check steering function ● 38 Check lever switch function ●... - Page 19 Pull out the key switch to prevent the vehicle from being started accidentally. If it is necessary to operate under a rising vehicle, effective measures must be taken to prevent accidents such as roll over or sliding. Replace drive wheel Drive wheels can only be replaced by authorized maintenance person.
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Page 20: Disuse And Storage
Reusing again After cleaning or maintenance, the following operations must be performed before the vehicle can be reused. Check the function of the alarm. Check the function of emergency stop switch. Check the function of the brake. ... - Page 21 performance of protective devices in accordance with current technical regulations and vehicle inspection standards. A comprehensive inspection must be carried out specifically for the safety and technical performance of the vehicle in the event of an accident. In addition, the vehicle must be thoroughly checked for any damage caused by improper use.
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