SKF TLDD Series Instructions For Use Manual
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SKF TLDD Series Instructions For Use Manual

Connected single point lubricator
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SKF SYSTEM 24
Connected single point lubricator / TLDD series
Instructions for use

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Summary of Contents for SKF TLDD Series

  • Page 1 SKF SYSTEM 24 Connected single point lubricator / TLDD series Instructions for use...

  • Page 3: Table Of Contents

    2.2.8 Mounting location ..........................26 Lubricants and Manufacturers .........................26 2.3.1 Add, Edit, Delete Lubricants and Manufacturers ..............26 3. Commissioning .............................. 27 SKF Lubrication Cloud Dashboard ......................27 Assets and lubrication points ........................28 3.2.1 Asset general information ......................28 3.2.2 Add, Edit, Delete Assets .........................29...
  • Page 4 Single point lubricator: ..........................31 3.3.1 Device general information ......................31 3.3.2 Add, Edit, Delete devices and lubrication points ..............31 3.3.3 Device state status ..........................33 3.3.4 Dashboard warnings.........................33 3.3.5 Installation of new lubricators ......................34 3.3.6 Replacement of cartridges ......................36 3.3.7 Drive unit LED indications ......................

  • Page 5: Safety Recommendations

    Read this instruction for use fully. Follow all safety precautions to avoid personal injury or property damage during equipment operation. SKF cannot be responsible for damage or injury resulting from unsafe product use, lack of maintenance or incorrect equipment operation.
  • Page 6 General safety • The device is designed for and intended to be used in fixed and mobile applications. • Fixed means the device is physically secured at one location and cannot be easily moved to another location. • Mobile means the device is used in other than fixed locations.

  • Page 7: Eu Declaration Of Conformity

    Manager Quality and Compliance (2012 No. 3032) The person authorised to compile the technical documentation on behalf of the manufacturer is SKF (U.K.) Limited, 2 Canada Close, Banbury, Oxfordshire, OX16 2RT, GBR. Houten, The Netherlands, August 2024 Guillaume Dubois Manager Quality and Compliance...

  • Page 8: System Overview

    • Invite users to access the organization. Document • Organize the on-site assets in a structured SKF SYSTEM 24 – TLDD series Publication and flexible multi-level hierarchy, according PUB MP/P8 18877 EN to the complexity of the local application. •...

  • Page 9: Quick Start Guide

    • Press the Log in button. • In case you would like to access an existing organization please ask for an invitation Create an account at SKF: from one of the currently active users. • Click on “create account”. •...
  • Page 10 View your dashboard: • The Dashboard is used to set up organizations in a structured way so that the status of the lubrication devices and assets can be monitored. • Initially, your dashboard will be empty as no Devices, Gateway (s) and Lubricants have been added.
  • Page 11 • Fill out the form and click “Add”. The unique Gateway ID can be found on the SKF label, located behind or on the side of the gateway, according to the model which is being used. The format of the Gateway ID is AA11AA11...
  • Page 12 Add your first Device (Lubricator) to an Asset: • Choose the asset node* in which the lubrication device will be added and click on it (From the Hierarchy). • Click on “Devices tab”. • Click on “+ Add Device” • Choose “Add TLDD” from the dropdown selection, this will open the relevant form.
  • Page 13 Congratulations your device is connected! Device status should display “Normal Operation” in green, along with the connection strength. P L E A S E N O T E :  Upon first starting the device it may take some time to start the lubrication cycle, depending on the selected setting.

  • Page 14: Introduction

    1.3 Introduction SKF SYSTEM 24 Connected single point lubricator / TLDD series At several companies monitoring and Replacing manual lubrication will increase lubricating the very large number of bearings efficiency and save costs, preventing lubricant has been done manually for years. However,...

  • Page 15: Typical Applications

    The TLDD connected single-point lubricator results in reducing the unplanned downtime at system, which is part of the SKF SYSTEM 24 the current site. portfolio, is a solution for wireless monitoring of automatic single-point lubricators. The system...

  • Page 16: Hardware And Network Requirements

    Select the lubricant according to the application requirements. TLSD 1-SP LAPC 63 Refer to SKF Lube Select for more information or assistance in selecting the In applications where vibration is constant or correct lubricant (link available in page 6). intense the TLDD lubricator may be mounted •...

  • Page 17: Lubricant Lines

    Regional differentiation See below list of countries to select the correct regional version. Country availability If your country is not available, please reach out to your SKF local representative for more information. Austria, Belgium, Bulgaria, Croatia, Cyprus, Czech Republic, Denmark,...
  • Page 18 Mount the primed lubricant lines and connect At low temperature applications is them to the lubrication points. Follow the rules recommended direct mounting, avoid tubing. for installation of hose lines DIN 20066: Wrong Twisted during installation Correct Do not twist during installation Wrong Too small bending radius Correct...

  • Page 19: Spare Parts And Accessories

    1.6.5 Spare parts and accessories TLDD system utilizes the following spare parts and accessories: Designation Description LAPA 45 Angle connection 45° LAPA 90 Angle connection 90° LAPG 1/4 Grease nipple G 1/4 LAPN 1/4UNF Nipple G 1/4 – 1/4 UNF LAPN 1/2 Nipple G 1/4 - G 1/2 LAPN 1/4...
  • Page 20 Different SKF lubricants are available for use with the TLDD to support distinct applications and requirements, influenced by: • Operating conditions: Speed, operating regimen and temperature, load type. • Environmental conditions: Contamination/ moisture. • Load type: Moderate, shock load. Please refer to the SKF LubeSelect application...

  • Page 21: Pre-Commissioning

    Lubrication Cloud (LC) is the user interface to • enter and verify “First name”, “Last name” register the SKF SYSTEM 24 Connected TLDD your e-mail address series and associate them with the assets to • Find your verification link from: monitor their performance remotely from your skfsso-service@skf.com...

  • Page 22: Organization And Users

    (Organization). • Select how frequently you would like to receive a reminder on the status of the Invitees can be added to an organization: SKF SYSTEM 24 Connected TLDD series • Go to your Organization “User” by e-mail notifications: •...

  • Page 23: Connectivity

    TLDD availability refer to → section 1.6 Hardware and network requirements. The TLDD lubricators communicate exclusively through the TLDD gateways with the SKF cloud service. This ensures secure data communication, correct data handling in the cloud and assures precise control of the lubricators.

  • Page 24: Power Supply

    (PoE Standard IEEE 802.3at). For applications where there is no available Ethernet port, a PoE adapter can be purchased separately from SKF, enabling the user to connect the gateway to a normal power outlet. Please select the most appropriate designation according to the required power adapter for the region.

  • Page 25: Internet Connection

    There are global roaming coverage exceptions at countries where the constant roaming service is prohibited. In case of experiencing gateway disconnection, please contact the SKF Technical Support Group for a support request related with System 24 TLDD (system24support@ skftechnicalsupport.zendesk.com).

  • Page 26: Gateway Led's

    TLDD 2/**-GAT (IP67 model) Once the gateway is powered the operating system will load the configuration of the gateway and initiate connection with the SKF Lubrication Cloud and the TLDD lubricators. The gateway’s LED’s will indicate the connectivity status of the hardware.

  • Page 27: Add A New Gateway

    2.2.5 Add a new gateway 2.2.6 Gateways status state in Choose the node (Organization, Site, Plant, Lubrication Cloud System, Functional Location)* in which the • Go to “Lubrication Cloud” gateway device will be added and click on (access with your credentials) it (From the Hierarchy).

  • Page 28: Mounting Location

    2.2.8 Mounting location Find a central position to mount the gateway(s), SKF lubricants are pre-registered at LC. close to the assets where the SKF SYSTEM 24 Customized lubricants can be added manually Connected TLDD series will be installed. following the steps below: •...

  • Page 29: Commissioning

    The Dashboard provides information of the estate of the lubrication points where SKF SYSTEM 24 Connected TLDD is fitted. Error: List the amount of the devices that require immediate physical intervention derived of: empty alarm, high pressure alarm, internal alarm, no connection.

  • Page 30: Assets And Lubrication Points

    Save the file at your PC Asset could be a motor, pump, fan, screens, turbo-separators etc. where you’re going to install the SKF SYSTEM 24 Connected TLDD series at the lubrication point. Initially, the dashboard will be empty as Assets, Devices (lubricators) and Gateway (s) haven’t been added.

  • Page 31: Add, Edit, Delete Assets

    3.2.2 Add, Edit, Delete Assets We strongly recommend following the onboarding tutorial available upon first starting Hierarchy Tree the Lubrication Cloud platform or in the • The hierarchy tree is predefined for your Settings menu (accessible via the Settings convenience: button on the top left of the screen).
  • Page 32 Prepare a list of the assets and lubricators (TLDDs) where SKF SYSTEM 24 Connected Edit an asset: TLDD series will be mounted. Use the template Use the search box to find a specific asset: available within Lubrication Cloud. •...

  • Page 33: Single Point Lubricator

    • Select dispense setting: 1 – 12 months. → section 3.2.1 information. To calculate optimal dispense setting please SKF DialSet (available online at dialset.skf.com). • Click on + Add device and the device will now be accessible within Lubrication Cloud.
  • Page 34 The batch uploading of devices follows the same approach as described for assets → See page 25,section 3.2.2 W A R N I N G ! : Lubrication devices can be added ONLY in Asset nodes. 32 EN...

  • Page 35: Device State Status

    3.3.3 Device state status • Go to Lubrication Cloud (access with your credentials). • Go to your organization, “Device” tab. • Search by the Device ID printed on the label of the lubricator or name. • Click on the Device ID. •...

  • Page 36: Installation Of New Lubricators

    3.3.5 Installation of new lubricators Before installing the lubricator (devices) confirm that those are added to your LC account. Refer to . Add, Edit, Paragraph → section 3.3.2 → section 3.3.6 Delete Devices and lubrication points at LC. explains how to replace empty cartridges. Please follow the instructions below: Clean the lubrication point from dirt and old grease in such a way that the dirt is not entering the lubrication point itself.
  • Page 37 Place the drive unit on top of the full grease cannister and make sure the teeth of both parts are engaged. The spindle head should now be inside of the motor coupler. Screw the drive unit cap onto the cannister. Check that the lubricator is joining a network.

  • Page 38: Replacement Of Cartridges

    3.3.6 Replacement of cartridges In case the lubricator or the battery is empty, the cannister and/or battery should be replaced with a new full one. Dismount the lubricator from the application. It is recommended to keep the support flange mounted to the lubricator. Remove the support flange from the lubricator.

  • Page 39: Drive Unit Led Indications

    3.3.7 Drive unit LED indications TLDD is wirelessly connected to the Lubrication Cloud (LC) which reduces the frequency of field inspections for lubrication. It is recommended to occasionally visually inspect the lubricators. To facilitate the field inspection of the drive unit, a multicolor LED emits different colors according to the TLDD’s operational status.

  • Page 40: Gateway Installation

    4. Gateway installation 4.2 Handling precautions To avoid damage due to the accumulation of Once the gateway is registered in the static charge, use proper precautions when Lubrication Cloud you must turn it on and handling any cellular device. Although input await for it to connect with the cellular network protection circuitry has been incorporated supplier.

  • Page 41: Radio Frequency (Rf) Safety

    4.3 Radio Frequency (RF) safety 4.4 Interference with Pacemakers and Other Medical Devices • W A R N I N G ! : Due to the possibility of radio frequency (RF) interference, it is important that you 4.4.1 Potential interference follow Radio frequency energy (RF) from cellular any special regulations regarding the use of...

  • Page 42: Gateway Installation Considerations

    4.5 Gateway installation considerations The connected single point lubricator TLDD system functionality depends on the performance of the cellular signal. The gateway is provided with an active SIM card. 4.5.1 Installation • Select an appropriate place to install the gateway where the cellular signal strength is high.

  • Page 43: Troubleshooting

    Here by a description of actions to resolve the faults or functional failures and restore the LC, device (s) and gateway (s) to normal operation:s: Problem description Explanation Solution SKF Lubrication Cloud Restricted access to the URL: Active firewall restricting access Register https:/.lubrication-cloud.skf. https://lubrication-cloud.skf.com to the LC Dashboard.
  • Page 44 Connectivity LC dashboard alerts Gateway power supply OFF. Plan a field inspection: Device not connected Gateway internet signal lost. • Check the power supply of the gateway. Follow instructions 2.2.2. Power supply. • Check the LED’s of the gateway. Follow instructions 2.2.4.
  • Page 45 Single point lubricator LC dashboard alerts Devices not registered on the Plan a field inspection: Device not connected. gateway (s). • Check the power supply of the Device power supply Device. Follow instructions 3.3.6. OFF- Gateway Replacement of cartridges. power supply OFF- Gateway •...
  • Page 46 Cartridge tip is broken. The cartridge tip close to Mount a new refill set and fit the the nipple connector on the support flange TLSD 1-SP. application breaks. The cartridge Follow instructions 3.3.6. was mounted without the support Replacement of cartridges. flange TLSD 1-SP.

  • Page 47: Appendix

    6. APPENDIX 6.1 Radio Gateway dimensions: 165 mm (6.5 in)
  • Page 48 IP67 Gateway dimensions: 8.1 mm (0.32 in) ∅ 8.1 mm (0.32 in) 101.6 mm (4 in) 50.8 mm (2 in) 101.6 mm (4 in) 189.3 mm (7.45 in) 198.8 mm (7.83 in) Dimensions in mm (in) 46 EN...

  • Page 49: Regulatory Approvals

    6.2 Regulatory Approvals 6.2.1 United States – FCC 6.2.2 Canada – IC RSS TLDD 1/US-DS and TLDD 1/AU-DS contain TLDD 1/US-DS and TLDD 1/AU-DS contain transmitter module FCC ID: T9JRN2903. transmitter module IC: 6514A-RN2903. This equipment has been tested and found This device complies with Industry Canada to comply with the limits for a Class B digital license-exempt RSS standard(s).
  • Page 50 48 EN...
  • Page 52 • ® SKF is a registered trademark of the SKF Group. © SKF Group 2024 The contents of this publication are the copyright of the publisher and may not be reproduced (even extracts) unless prior written permission is granted. Every care has been taken to ensure the accuracy of the information contained in this publication but no liability can be accepted for any loss or damage whether direct, indirect or consequential arising out of the use of the information contained herein.

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