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Summary of Contents for SKF TLMP 1008 Series
- Page 1 Assembly instructions following machinery directive 2006/42/EC SKF TLMP series 1008/ 1018 SKF MultiPoint Automatic Lubricator TLMP series MP5460EN 951-171-030-EN 2017/01/02 Version 02...
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Page 2: Ec Declaration Of Incorporation Following Machinery Directive 2006/42/Ec
EC Declaration of incorporation EC Declaration of incorporation following machinery directive 2006/42/EC, annex II, part 1 B The manufacturer, SKF Maintenance Products, Kelvinbaan 16, 3439 MT Nieuwegein, The Netherlands, hereby declares that the partly completed machinery Designation: Pump to supply lubricant during intermittent operation within a centralized lubrication system... - Page 3 Manufacturer In order to provide a maximum of safety and The manufacturer shall not be held respon- SKF Maintenance Products economic viability, SKF carries out detailed sible for damages caused by: Kelvinbaan 16 ○ non appropriate use training courses. It is recommended that the 3439 MT Nieuwegein training courses are attended.
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Page 4: Table Of Contents
General information ..................... 34 General information ..................... 17 Attachment ......................34 Selection of lubricants ..................17 Minimum assembly dimensions ................. 35 Material compatibility ................... 17 Connecting dimensions ..................36 Temperature characteristics ................17 Ageing of lubricants ....................18 Approved SKF lubricants ..................19... - Page 5 Table of contents Electrical connection..................... 37 11.7 Adapter M22 x 1.5 ....................48 Priming of pumps ....................38 11.8 Indicator pin fitting ....................48 Programming ......................39 11.9 Reservoir ........................ 49 11.10 Housing cover replacement kit ................49 Start-up .....................40 11.11 V DC motors ......................
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Page 6: Explanation Of Symbols, Signs And Abbreviations
Explanation of symbols and signs Explanation of symbols, signs and abbreviations The following abbreviations may be used within these instructions. Symbols within safety notes mark the kind and source of the hazard. General warning Dangerous electrical voltage Risk of falling Hot surfaces Unintentional intake Crushing hazard... - Page 7 Explanation of symbols and signs Abbreviations and conversion factors regarding °C degrees Celsius °F degrees Fahrenheit approx. approximately Kelvin Ounce i.e. that is Newton fl. oz. fluid ounce etc. et cetera hour inch poss. possibly second pounds per square inch if appl.
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Page 8: Safety Instructions
1. Safety instructions 1. Safety instructions 1.1 General safety instructions 1.2 General behaviour when handling the ○ The owner must ensure that safety infor- ○ Safety-related protective and emergency product devices must not be removed, modified mation has been read by any persons en- ○... -
Page 9: Intended Use
1. Safety instructions 1.3 Intended use 1.5 Painting of plastic parts ○ to supply, transport, or store hazardous Supply of lubricants within a centralized lu- Painting of any plastic parts or seals of the brication system following the specifications, substances and mixtures in accordance described products is expressly prohibited. -
Page 10: Modifications Of The Product
1. Safety instructions 1.6 Modiications of the product 1.8 Inspections prior to delivery Unauthorized conversions or modifica- The following inspections were carried out tions may result in unforeseeable impacts prior to delivery: ○ Safety and functional tests on safety. Therefore, any unauthorized ○... -
Page 11: Markings On The Product
1. Safety instructions 1.12 Notes related to the CE marking 1.10 Markings on the product 24 VDC with e1 admission SKF Maintenance Products CE marking is effected following the require- Model: TLMP 1018/24 DC Warning of dangerous electrical S. No.:... -
Page 12: Persons Authorized To Operate The Pump
1. Safety instructions 1.13 Persons authorized to operate the pump 1.14 Brieing of external technicians 1.13.1 Operator A person who is qualified by training, know- Prior to commencing the activities, external ledge and experience to carry out the func- technicians must be informed by the opera- tions and activities related to normal opera- tor of the company safety provisions, the tion. -
Page 13: Transport, Installation, Maintenance, Malfunctions, Repair, Shutdown, Disposal
1. Safety instructions ○ Fuses must not be bypassed. Replace ○ Assemble the product only outside of the 1.16 Transport, installation, maintenance, operating range of moving parts, at an defective fuses always by fuses of the malfunctions, repair, shutdown, adequate distance from sources of heat same type. -
Page 14: Initial Commissioning, Daily Start-Up
1. Safety instructions ○ All components used must be designed 1.17 Initial commissioning, daily start-up 1.18 Cleaning ○ Risk of fire and explosion when using Ensure that: for: ○ All safety devices are completely available - maximum operating pressure inflammable cleaning agents. Only use and functional - maximum / minimum ambient non-flammable cleaning agents suitable... -
Page 15: Residual Risks
1. Safety instructions 1.19 Residual risks Residual risk Possible in life cycle Prevention/ remedy Personal injury/ material damage due to Keep unauthorized persons away. No people may remain under suspended A B C G H K falling of raised parts loads. - Page 16 1. Safety instructions Residual risk Possible in life cycle Prevention/ remedy Bursting reservoir if filled by a high- Monitor the filling procedure and stop it when reaching the max marking of the performance pump reservoir Contact with stirring paddle during "test operation"...
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Page 17: Lubricants
Lubricants are used specifically for certain application purposes. In order to fulfil their Lubricants must generally be compatible SKF considers lubricants to be an element tasks, lubricants must fulfil various require- with the following materials: of system design. A suitable lubricant is se- ○... -
Page 18: Ageing Of Lubricants
(e.g. "bleeding"). Please contact SKF. if you have further ques- tions regarding lubricants. You may request an overview of the lubri- cants tested by SKF. -
Page 19: Approved Skf Lubricants
2. Lubricants 2.6 Recommended temperature range for SKF lubricants Temperature Approved SKF lubricants TLMP series Minimum Maximum LGHB 2 0 °C 70 °C LGGB 2 -25 °C 50 °C LGMT 2 -10 °C 40 °C LGMT 3 -10 °C 50 °C LGWA 2 -10 °C... -
Page 20: Overview, Functional Description
3 Membrane keypad The membrane keypad serves to display op- eration and fault messages and to change pa- rameters (programming) in the case of pumps SKF MultiPoint Automatic with controller. Lubricator TLMP series 4 Pump housing The housing comprises the motor and control printed circuit boards and connection options (plugs). - Page 21 Serves to connect the pump to an external control or signal device. 7 Metering devices Serve to meter and distribute lubricant as well SKF MultiPoint Automatic Lubricator TLMP series as to switch off the pump by means of an indi- cator pin and proximity switch after reaching the preset number of operating cycles.
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Page 22: Changing The Output Volume Of The Ssv Metering Devices
3. Overview, functional description 3.1 Changing the output volume of the SSV metering devices About 0.2 cc of lubricant are supplied per stroke and outlet. Closing unneeded outlets with closure screws (7.2) increases the output of the next lower open outlet on the same side by the lubricant volume of the upper closed outlets. -
Page 23: Return Of Unneeded Lubricant To The Pump
3. Overview, functional description 3.2 Return of unneeded lubricant to the pump Return is realized internally: for even numbers of outlets - by closing outlet 2 for odd numbers of outlets - by closing outlets 2 and 1 Feed lines are connected to the outlets with the highest numbers. -
Page 24: Membrane Keypad
○ display and change parameters (programming) All functions - except from the display of er- ror codes - are available during the pump's SKF MultiPoint Automatic pause time only. Lubricator TLMP series Pump adjustments are made via the green adjustment key (3.3) and the red switch key... -
Page 25: Displays In The Display Mode
3. Overview, functional description 3.5 Displays in the programming mode 3.4 Displays in the display mode Ready for operation Programming step P1 The pump is in the pause mode. There are no In this step the hourly data of the pause time is fault indications pending. - Page 26 3. Overview, functional description End of programming Start stage SP Programming has been completed. To adopt the When being switched on the pump starts with a values set the programming has to be confirmed pause time. Programming step P6 with the green key 3.3 (see Fig. 13) within 30 seconds.
- Page 27 3. Overview, functional description Shows the number of automatically trig- Shows the number of manually triggered gered operating cycles. Counter value additional lubrication cycles. Counter value 0-9999 (continuous). The display consists of 0-9999 (continuous). The display consists 3 subsequent displays alternating in a two of 3 subsequent displays alternating in a second interval.
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Page 28: Technical Data
Maximum pump run time 30 minutes NLGI III lubricants may be supplied under certain operating conditions only. Therefore the lubricant's supply characteristics has to be clariefied with SKF in advance. Observe the references given in chapter 4.6 and 4.7. Temperature [°C]: -25 °C... -
Page 29: Electrics
4. Technical data 4.2 Electrics 24 V DC 120 V AC 230 V AC Pump variant 60 Hz 50 Hz Power supply with square plug (left side) Tolerance of input voltage -20 / + 30 % ±10 % ±10 % ≤ 1 A ≤ 1 A ≤ 0.5 A... -
Page 30: Factory Settings Of Pumps
4. Technical data 4.3 Factory settings of pumps Programming step/ value Factory setting Setting range P1 Pause time in hours 6 hours 0-59 hours P2 Pause time in minutes 0 minutes 0-59 minutes V DC pumps 1-5 cycles P3 Metering device cycles per operating cycle 1 cycle V AC pumps 1-3 cycles P4 Signal output fault relay... -
Page 31: Tightening Torques
4. Technical data 4.4 Tightening torques 4.5 Necessary lubricant consistencies in case of intermit- tent low level signal Adhere to the following tightening torques when installing or repairing the The following lubricant consistencies have to be complied with in pump. order to ensure correct functioning of the intermittent low level indication. -
Page 32: Useable Reservoir Volume
4. Technical data 4.6 Useable reservoir volume The useable reservoir volume mainly depends on the NGLI consistency class and the operating temperature of the lubricant to be used. In case of high consistency and low operating temperature normally more lubricant sticks to the inner surfaces of the reservoir/ pump and is thus no more available for being dispensed. -
Page 33: Delivery, Returns, And Storage
(ageing). 5.2 Returns SKF products are subject to the following Clean all parts and pack them properly (i.e. storage conditions: following the regulations of the recipient ○ the admissible storage temperature country) before returning them. -
Page 34: Assembly
6. Assembly 6. Assembly 6.1 General information 6.2 Attachment Only qualified technical personnel may Protect the product against humidity and install, operate, maintain, and repair the vibration and install it in an easily accessible CAUTION products described in these Instructions. position to ensure all other installations can Qualified technical personnel are persons be carried out without any problem. -
Page 35: Minimum Assembly Dimensions
Ensure sufficient space for maintenance work or for a possible disassembly of the product by leaving a free space of at least 50 mm into each direction in addition to the stated dimensions. Minimum assembly dimensions Fig. 6 A = 231 mm B = 171 mm C= 237 mm D =214 mm SKF MultiPoint Automatic Lubricator TLMP series... -
Page 36: Connecting Dimensions
6. Assembly 6.4 Connecting dimensions Connecting dimensions Fig. 7 The pump is fastened on the two mounting Connection dimensions bores. Fastening is done by means of the E = hole distance 146 mm fastening material included in the scope of F = height 110 mm delivery. -
Page 37: Electrical Connection
6. Assembly 6.5 Electrical connection NOTE Electrical connections must be done in such Observe the electrical characteristics (see way that no forces are transferred to the chapter 4). product (tension-free connection). For elec- trical connection proceed as follows: Square plug •... -
Page 38: Priming Of Pumps
4.8. • Press key (3.1) to let the pump run until lubricant leaks from the open outlets of the metering device. SKF MultiPoint Automatic Lubricator TLMP series • Switch the pump off. • Mount the primed lubricant lines to the... -
Page 39: Programming
6. Assembly 6.7 Programming To program TLMP 1008 pumps proceed D = Possible new value according to the following programming E = Confirm adjusted value within 30 scheme. seconds by pressing key 3.2 and continue Simultaneously press key 3.2 and key 3.3 for with the next programming step. -
Page 40: Start-Up
NOTE • The pump starts a lubrication cycle. At If the power supply is interrupted within 1 the same time the pause time already SKF MultiPoint Automatic minute from switching the pump on, after lapsed is reset. Lubricator TLMP series switching the pump on again the pause time •... -
Page 41: Operation, Shutdown And Disposal
8. Operation, shutdown and disposal 8. Operation, shutdown and disposal 8.1 General information 8.4 Shutdown and disposal 8.2 Filling the reservoir during operation Filling via iller itting After correct electrical connection and fill- In case of final shutdown follow the appli- ing with lubricant the pump is ready for cable rules and regulations on disposal. -
Page 42: Maintenance, Cleaning And Repair
(10.1) of the control printed circuit board is easily accessible. 9.2 Maintenance • Remove blue plug from the control prin- • There are no parts to be maintained by SKF MultiPoint Automatic Lubricator TLMP series ted circuit board. the customer. • Carefully loosen the adhesive membrane keypad from the housing and remove it 9.3 Cleaning... -
Page 43: Troubleshooting
10. Troubleshooting Troubleshooting Fault messages Fault message on the display Meaning Remedy ○ Pre-warning empty ○ Fill reservoir Fault signal LI There is little lubricant available. The display alternates with "pump is on". ○ Low-level indication No lubricant available anymore. The pump still ○... - Page 44 10. Troubleshooting Mechanical faults on pumps Fault Possible cause/ recognizability of fault Remedy ○ Vent lubricant (if required, trigger several ad- ○ Visual check for bubbles in the lubricant Air pockets in the lubricant or lubrication system ditional lubrication cycles) ○...
- Page 45 10. Troubleshooting Mechanical faults on pumps Fault Possible cause/ recognizability of fault Remedy ○ Wrong setting of pause time or number of me- ○ Check and, if necessary, correct Lubricant volume on one or more lubrication tering device cycles pause time settings and metering device cycles ○...
- Page 46 10. Troubleshooting Electrical faults Fault Possible cause/ recognizability of fault Remedy ○ Recognizable - pump display is off. ○ See documentation of the superior machine Fault in the superior machine/vehicle. or vehicle ○ External fuse defective ○ Check the external fuse and replace, if Power supply to pump interrupted ○...
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Page 47: Spare Parts
11. Spare parts Spare parts The spare parts may be used exclusively for replacement of identical defective parts. Modifications (except from metering screws) with spare parts on existing products are not allowed. 11.1 SSV metering devices Designation Qty. Part number SSV metering device 8 K rear-mounted TLMP 1-D8... -
Page 48: Adapter M22 X 1.5
11. Spare parts 11.5 Membrane keypad Fig. 11.1 Designation Qty. Part number Adhesive membrane keypad TLMP 1-K 11.6 Pump element Fig. 11.2 Designation Qty. Part number Pump element D6 TLMP 1-P 11.7 Adapter M22 x 1.5 Designation Qty. Part number Fig. -
Page 49: Reservoir
11. Spare parts 11.9 Reservoir Designation Qty. Part number Fig. 11.5 Transparent 1-l reservoir with sealing and labels TLMP 1-R SKF MultiPoint Automatic Lubricator TLMP series 11.10 Housing cover replacement kit Designation Qty. Part number Fig. 11.6 Housing cover replacement kit... -
Page 50: Dc Motors
11. Spare parts 11.11 V DC motors Designation Qty. Part number Fig. 11.7 Pump motor 24 V DC TLMP 1-M24 11.12 motor connections VDC Designation Qty. Part number Motor connection V DC TLMP 1-W 11.13 Electrical connections Designation Qty. Part number Fig. -
Page 51: Circuit Diagrams
12. Circuit diagrams Circuit diagrams 12.1 Legend Cable colours following IEC60757 Abbreviation Colour Abbreviation Colour Abbreviation Colour Abbreviation Colour black green white pink brown yellow orange turquoise blue violet Components Abbreviation Meaning Abbreviation Meaning Plug for connection A1 Low level indication Plug for connection A2 Low level indication with pre-warning Plug for connection of low level indication... -
Page 52: Core Assignment Of The Connection Plugs
12. Circuit diagrams 12.2 Core assignment of the connection plugs Core assignment of connection A1 / X1 Pin 1 Pin 2 Pin 3 GN/YE Square plug EN 175301-803 / DIN 43650 / A... -
Page 53: Circuit Diagram 24 V Dc, With Square Plug
12. Circuit diagrams 12.3 Circuit diagram 24 V DC, with square plug... -
Page 54: Circuit Diagram 120 V Ac, With Square Plug
12. Circuit diagrams 12.4 Circuit diagram 120 V AC, with square plug... -
Page 55: Circuit Diagram 230 V Ac, With Square Plug
12. Circuit diagrams 12.5 Circuit diagram 230 V AC, with square plug... - Page 56 3439 MT Nieuwegein Not all lubricants are suitable for use in centralized lubrication systems. SKF does offer an inspec- The Netherlands tion service to test customer supplied lubricant to determine if it can be used in a centralized lubrication system.
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