Sole Diesel 50 GSC Operator's Manual
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Sole Diesel 50 GSC Operator's Manual

Sole Diesel 50 GSC Operator's Manual

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Introduction
Marine
generator sets
Operator's manual
50 GSC
U_CTGR50GSC_EN
Revision 0
Solé, S.A. C-243 b, km 2 · 08760 Martorell (Barcelona) ·Tel. +34 93 775 14 00 · www.soleDiesel.com · info@soleDiesel.com
Operator's Manual Marine Diesel Gensets
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  • Page 1 Introduction Marine generator sets Operator’s manual 50 GSC U_CTGR50GSC_EN Revision 0 Solé, S.A. C-243 b, km 2 · 08760 Martorell (Barcelona) ·Tel. +34 93 775 14 00 · www.soleDiesel.com · info@soleDiesel.com Operator’s Manual Marine Diesel Gensets...

  • Page 3: Introduction

    Introduction Introduction Presentation Dear Customer, First, we would like to thank you for choosing a Solé Diesel product. We recommend that you read this manual carefully before carrying out any of the operations and keep it close at hand, near the genset, as it can be of great use in the future.

  • Page 4: Table Of Contents

    Table of contents Table of contents Introduction ............................2 Table of contents ..........................3 Safety precautions and instructions ..................... 6 Engine labels ............................8 Solé Diesel warranty ..........................9 Section 1 – Genset Information ......................12 1.1. Genset Identification....................... 12 Genset parts identification........................
  • Page 5 Table of contents 5.5. Fuel System ..........................26 Circuit description ..........................26 Fuel specifications ..........................26 Maintenance task. Fuel level inspection..................26 Maintenance task. Fuel tank clean ....................26 Maintenance task. Water separator filter purge ................26 Maintenance task. Fuel filter change ....................27 Maintenance task.
  • Page 6 Table of contents Section 9 – Technical Appendices ..................... 47 9.1. Wiring diagrams ........................47 9.2. Alternator connections......................49 Connection’s type 1 .......................... 49 Connection Type 2 ..........................50 Connection Type 3 ..........................51 9.3. Regulator connections ......................52 Connection Type 1 ..........................52 Connection Type 2 ..........................

  • Page 7: Safety Precautions And Instructions

    Safety, precautions and instructions Safety precautions and instructions Solé Diesel is concerned for your safety and your machine’s condition. Safety Precautions and Instructions are one of the primary ways to call your attention to the potential hazards associated with our engine operation. Follow the precautions listed throughout the manual before and during operation and maintenance procedures for your safety, the safety of others and the performance of your engine.
  • Page 8 Safety, precautions and instructions Carbon monoxide (CO) can cause severe nausea, fainting or death. Engine exhaust gases contains carbon monoxide gas. Carbon monoxide is an odourless, colourless, tasteless, no irritating gas that can cause death if inhaled for even a short time. Get fresh air and do not sit, lie down or fall asleep if anyone shows signs of carbon monoxide poisoning: - Light-headedness, dizziness - Physical fatigue, weakness in joints and muscles.

  • Page 9: Engine Labels

    Safety, precautions and instructions Engine labels If the engine does not start after several attempts to crank may cause water entering the engine. In this situation it is recommended: 1) Close the seacock. 2) Drain the water from the exhaust system in the water trap.

  • Page 10: Solé Diesel Warranty

    Sole Diesel warranty Solé Diesel warranty Read the manual and documents delivered with each engine before carrying out any of the operations or presenting any queries. The engine is supplied without any liquids. Ensure that the liquids used match the specifications contained in Solé Diesel manuals.
  • Page 11 Sole Diesel warranty Restrictions Coverage: a) To validate the warranty is necessary fill and send the inspection prior to the delivery of propulsion engines or genset to Solé Diesel through an official installer. See SECTION 11. b) The warranty covers any failure of the product under normal opera- ting conditions caused by a defect in manufacturing.
  • Page 12 Sole Diesel warranty Responsibilities Responsibilities of the manufacturer: The obligations of Solé Diesel are restricted to repairing the defective parts or, IF DEEMED APPROPRIATE BY Solé Diesel, returning the amount of the purchase or replacing the parts to prevent poor operation resulting from defective materials or faults in the manufacture covered by the warranty.

  • Page 13: Section 1 - Genset Information

    Genset information Section 1 – Genset Information 1.1. Genset Identification Identification label The nameplate is located above the rocker cover. The characteristics plate of genset it’s located above the alternator case. The characteristics plate of canopy genset it’s located outside, as shown in the following picture: GENSET SERIAL NUMBER: In addition, all gensets are marked with the serial number on the block, on the fuel injection pump.

  • Page 14: Genset Parts Identification

    Genset information Genset parts identification Gensets 50 GSC : PIECE ELEMENT Oil filter Oil dipstick Oil filler plug Oil drain pipe Fuel filter Priming pump Fuel pump Fuel feed pump Injectors Air inlet elbow Wet exhaust elbow Turbocharger Air filter...

  • Page 15: Section 2 - Transport, Handling And Storage

    Transport, handling and storage Section 2 – Transport, Handling and Storage 2.1. Reception When the genset is delivered make sure that the packing has not been damaged during transport and that it has not been tampered with or that components inside the packing have been removed (see information marked on covers, bases and cartons).

  • Page 16: Transporting And Handling The Unpacked Genset

    Transporting and Handling the Unpacked Genset When the genset is unpacked and ready for transport, use EXCLUSIVELY the appropriate lifting eyebolts. For gensets 50 GSC: 2.4. Storage of Packed and Unpacked Genset If the genset is left idle for prolonged periods, the client must check the possible conditions of conservation in relation to the place of storage.

  • Page 17: Section 3 - Installation

    Continuously Temporary 15º 25º (max. 30 min.) 50 GSC If the genset operates in these conditions, check Section 5.4. Lubrication System. 3.2. Genset installation Follow these steps to install the genset: 1. Fix genset. See 9.4 Genset Dimensions (mounting holes) and Section 8 Tightening Torques.

  • Page 18: Section 4 - Operation

    Operation Section 4 – Operation 4.1. Prestart checklist Follow these checks and inspections to ensure the correct genset operation. In addition, some checks require verification after unit starts. AIR CLEANER: Check for a clean and installed air cleaner element to prevent unfiltered air from entering the genset.

  • Page 19: Winterzation And Preservation

    Operation 4. Cover battery with an adequate material to protect it against the cold. Check that the battery is fully charged. It is also advisable to use a dielectric spray on the electrical connections. 5. When starting the genset, make sure that the glow plugs become hot enough. 6.

  • Page 20: Maintenance During The Storage

    Operation 4.4. Maintenance during the storage During the long genset storage, it has to be stored inside a ventilated area and free of humidity. When the genset stay stopped for 3 months or more, inside parts can be oxidize and lost the oil film.

  • Page 21: Section 5 - Systems And Scheduled Maintenance

    Systems and scheduled maintenance Section 5 – Systems and Scheduled Maintenance 5.1. Operating Description Information of special tools required and basic safety precautions. Disassembly: ✓ Use the correct tools and instruments. Serious injury or damage to the genset can result from using the wrong tools and instruments.
  • Page 22 Systems and scheduled maintenance Intervals Every Every Every Every 2 Winter storage and Inspection Item Daily 1st 20h-50h Every year 200h 400h 800h years Preservation Screw tightening, fastening. Engine block. General Valve clearance. Exhaust gas, noise and vibrations. Compression pressure. Lubrication Genset oil.

  • Page 23: General

    Systems and scheduled maintenance 5.3. General Solé Diesel offers several maintenance packs for its gensets, you can find more information about on the website: • Welcome pack. • On board pack. • 50 hours Maintenance pack • 1600 hours Maintenance pack •...

  • Page 24: Maintenance Task. Compression Pressure Inspection

    Genset speed Compression pressure Repair limit 2,94 MPa 2,64 Mpa 50 GSC 300 rpm 27 kgf/cm2 (30 kgf/cm It is not a good practice to measure the compression pressure on only few cylinders and presume the compression on the remaining cylinders.

  • Page 25: Lubrication System

    Oil pan Oil filter Pressure relief valve *Oil circuit capacity (L) 50 GSC *Including filter change (0,5l) The minimum oil pressure in all lubrication system is 0,1 kg/cm². Oil specifications Use oil with 15W40 viscosity (this is an all-season oil for temperatures ranging between -15ºC and +40ºC) or select the most suitable oil viscosity for...

  • Page 26: Maintenance Task. Oil Level Check

    Systems and scheduled maintenance Maintenance task. Oil level check Check the oil level in the crankcase daily or before each start-up to ensure that the level is between the upper (Max mark) and lower (Min mark) lines on the dipstick. To check the oil level: 1.

  • Page 27: Fuel System

    Systems and scheduled maintenance 5.5. Fuel System Circuit description The fuel system is based on a fuel feed pump and an in-line mechanical injection pump. PIECE ELEMENT Fuel injection nozzle Fuel injection pipe Fuel leak-off pipe Injection pump Feed fuel pump Fuel filter Tank (supplied as accessory) Fuel decanting filter (supplied...

  • Page 28: Maintenance Task. Fuel Filter Change

    Systems and scheduled maintenance 3. Check for any leakage. Maintenance task. Fuel filter change Procedure to change the fuel filter: 1. Close the fuel supply valve. 2. Disconnect fuel pipes from the fuel filter. 3. Remove fuel filter with a bell key. 4.

  • Page 29: Maintenance Task. Bleeding Air From The Fuel System

    Systems and scheduled maintenance 6. Look at the orifice discharge pattern (shape of discharge) when fluid begins to flow through the injection nozzle. The discharge must be finely and uniformly atomized. Any change is an indication of a bad nozzle. 7.

  • Page 30: Cooling System

    Sea water pump Thermostat Heat exchanger Wet exhaust elbow Coolant circuit Model capacity (L) 50 GSC Thermostatic valve Initial opening 76,5ºC Final opening 90ºC Coolant specifications It is recommended use Solé Diesel 50% coolant or another coolant with similar specifications.

  • Page 31: Maintenance Task. Coolant Fill / Change

    Systems and scheduled maintenance Maintenance task. Coolant fill / change 1. Drain off all the coolant by opening the two drain plugs, one in the heat exchanger and the other in the cylinder block. 2. Close the drain plugs. 3. Remove bleeding bolt of thermostat holder. 4.

  • Page 32: Maintenance Task. Zinc Anode Inspection

    Systems and scheduled maintenance Maintenance task. Zinc anode inspection In order to avoid the corrosion produced by galvanic currents, the genset is fitted with a zinc anode located on the front lid of the coolant-seawater heat exchanger. Anticorrosion zinc anode inspection and replacement: 1.

  • Page 33: Maintenance Task. Air Filter Inspection

    Systems and scheduled maintenance Type 1 installation. When between water injection point of wet exhaust and waterline is minimum 150 mm. Type 2 installation. When between water injection point of wet exhaust and waterline there is less than 150 mm or the point of injection is below waterline. The wet exhaust is the genset’s standard equipment.

  • Page 34: Maintenance Task. Exhaust Gas, Noise And Vibrations Inspection

    Systems and scheduled maintenance Maintenance task. Exhaust gas, noise and vibrations inspection Inspect the exhaust system components for cranks, leaks and corrosion. Exhaust system inspection points 1. Check the hoses for softness, cranks or dents. Replace the hoses as needed. 2.
  • Page 35 Systems and scheduled maintenance Function table Coolant temperature sensor specifications (two pole) Temperature Resistance Tolerance Operating voltage: 6-24V (ºC) (ohm) (ohm) Operating current: <85mA, Pmax<0.25W 287.4 ±32.8 Operating temperature: -40°C to +120°C ±13.5 Measuring range: -40°C to +120°C 69.1 ±6.5 Absolute max.

  • Page 36: Battery

    • Negative battery is connected to the bipolar relay. Battery capacity (Ah) Genset model 50 GSC Circuit protection AC Breaker interrupts the genset output in the event of an overload or short circuit. The nominal current is indicated in the following table:...

  • Page 37: Maintenance Task. Starter Motor Inspection

    Systems and scheduled maintenance Maintenance task. Starter motor inspection 1. Check if there is any impurity in pinion teeth. 2. Make sure that the pinion shaft turns freely when turned in the direction of driving (clockwise) and it is locked when turned in the opposite direction.

  • Page 38: Maintenance Task. Control Of Bearings

    Systems and scheduled maintenance Maintenance task. Control of bearings During maintenance control the condition of the bearing and check that no grease has leaked: the lifespan of the bearings depends on the vibrations and axial strains they undergo (vibrations can increase considerably with a bad alignment) and on the working conditions.

  • Page 39: Section 6 - Troubleshooting

    If a fault occurs in the genset, proceed as follows: ➢ Within the period of warranty: Contact to Sole Diesel Official Service. See Solé Diesel WARRANTY. ➢ Outside the period of warranty: Contact to Sole Diesel Official Service. See Solé Diesel WARRANTY.
  • Page 40 Troubleshooting GENSET FAILURE SYSTEM PROBABLE CAUSES RECOMMENDED ACTIONS Replace the fuse in the installation. If fuse blows again, check Power cable fuse (red). electrical system for overloads or short circuits. Discharged or empty battery. Charge the battery or replace it with a new one. ELECTRICAL SYSTEM Loose or corroded battery connections.
  • Page 41 Troubleshooting GENSET FAILURE SYSTEM PROBABLE CAUSES RECOMMENDED ACTIONS GENERAL The fuel regulator is not operational. Contact an Official Solé Diesel Service. Faulty or clogged fuel pump Check fuel pump inlet. Clogged fuel filter Replace fuel filter. FUEL SYSTEM Air in fuel system Bleed fuel system.
  • Page 42 Troubleshooting GENSET FAILURE SYSTEM PROBABLE CAUSES RECOMMENDED ACTIONS Strangled oil pressure-relief valve Clean the valve and check its operation. OIL PRESSURE TOO Faulty oil pressure valve Contact an Official Solé Diesel Service. LUBRICATION SYSTEM HIGH. Oil level too high. Reset oil level. Obstruction of oil lines.
  • Page 43 Troubleshooting GENSET FAILURE SYSTEM PROBABLE CAUSES RECOMMENDED ACTIONS Faulty coolant water pump. Check coolant pump (impeller, pump sealing). Clean the tap, check if the salt water pump impeller is Plugged or restricted-pitch salt water tap. damaged. Faulty salt water pump. Check sea water pump (impeller, pump sealing).
  • Page 44 Troubleshooting GENSET FAILURE SYSTEM PROBABLE CAUSES RECOMMENDED ACTIONS CA open output breaker. Close the CA output breaker. Open wiring, terminals or exciter field pin. Check continuity. The main field (rotor) is not operational (open or Test and/or replace alternator assembly. earthed).

  • Page 45: Section 7 - Technical Specifications

    Technical specifications Section 7 – Technical specifications Solé, S.A. C-243 b, km 2 · 08760 Martorell (Barcelona) ·Tel. +34 93 775 14 00 · www.solediesel.com · info@solediesel.com Marine Diesel gensets. Operator’s Manual.
  • Page 46 MARINE GENERATORS 50 GS/GSC 230V Single-Phase General data Maximum power*: 49 kW (50 kVA) Voltage: 230 V Prime Power**: 44,5 kW Amperage: 213,1 A Frequency: 50 Hz Phases: Dimensions and weights Total lenght without canopy: 1682 mm Total lenght with canopy: 1903 mm Total width without canopy: 700 mm...

  • Page 47: Section 8 - Tightening Torques

    Tightening torques Section 8 – Tightening torques Important nuts and bolts: 29 GSC / 32 GSAC / 35 GTC / 40 GTAC / 45 GTC/ 54 50 GSC TIGHTENING VALUES THREAD GTAC/ 50 GTC/ 60 GTAC/ 68 GTC/ 84 GTAC N ·...

  • Page 48: Section 9 - Technical Appendices

    Technical appendices remove Section 9 – Technical Appendices 9.1. Wiring diagrams Solé, S.A. C-243 b, km 2 · 08760 Martorell (Barcelona) ·Tel. +34 93 775 14 00 · www.solediesel.com · info@solediesel.com Marine Diesel gensets. Operator’s Manual.
  • Page 49 Precalentamiento Arranque Relé desconexión de tierra Preheating Cranking Earth disconnecting relay DETALLE RELE BUJIAS PRECALENTAMIENTO 24V / PREHEATING RELAY 24V BB0A 85/86 Diodos 25 A Diodos 2,5 A DETALLE PIN L ALTERNADOR / MOTOR DE ARRANQUE / STARTER OPT. DETAIL PIN L ALTERNATOR STD.

  • Page 50: 9.2. Alternator Connections

    Technical appendices remove 9.2. Alternator connections According to genset model, consult the alternator’s connection: • Connection type 1: Meccalte alternator 1 • Connection type 2: Meccalte alternator 3 • Connection type 3: Sincro alternator Connection’s type 1 Solé, S.A. C-243 b, km 2 · 08760 Martorell (Barcelona) ·Tel. +34 93 775 14 00 · www.solediesel.com · info@solediesel.com Marine Diesel gensets.

  • Page 51: Connection Type 2

    Technical appendices remove Connection Type 2 Solé, S.A. C-243 b, km 2 · 08760 Martorell (Barcelona) ·Tel. +34 93 775 14 00 · www.solediesel.com · info@solediesel.com Marine Diesel gensets. Operator’s Manual.

  • Page 52: Connection Type 3

    Technical appendices remove Connection Type 3 Solé, S.A. C-243 b, km 2 · 08760 Martorell (Barcelona) ·Tel. +34 93 775 14 00 · www.solediesel.com · info@solediesel.com Marine Diesel gensets. Operator’s Manual.

  • Page 53: Regulator Connections

    Technical appendices remove 9.3. Regulator connections According to genset model, consult the regulator’s connection: • Connection type 1: Meccalte alternator 1 • Connection type 2: Meccalte alternator 3 • Connection type 3: Sincro alternator Connection Type 1 Connection Type 2 Solé, S.A.

  • Page 54: Connection Type 3

    Technical appendices remove Connection type 3 Solé, S.A. C-243 b, km 2 · 08760 Martorell (Barcelona) ·Tel. +34 93 775 14 00 · www.solediesel.com · info@solediesel.com Marine Diesel gensets. Operator’s Manual.

  • Page 55: 9.4. Overall Dimensions

    Technical appendices remove 9.4. Overall dimensions Solé, S.A. C-243 b, km 2 · 08760 Martorell (Barcelona) ·Tel. +34 93 775 14 00 · www.solediesel.com · info@solediesel.com Marine Diesel gensets. Operator’s Manual.
  • Page 56 (1) The control panel (main controller) is supplied without fixing at genset in order to allow their installation on engine room according to installer requirements. (2) Dry exhaust available as an option. (3) Dimensions in millimeters GRUPO 50 GSC 24V 230V GENSET 50 GSC 24V 230V MATERIAL ACABADO TRATAMIENTO PRESENTACIÓN...

  • Page 57: Section 10 - Instructions To Replace And Remove

    Instructions to replace and remove Section 10 – Instructions to replace and remove When you decide to replace the genset, please contact Solé Diesel S.A.; will provide relevant instructions regarding the laws in force at the time. When disposing of the whole or parts of this genset, meets LAWS IN FORCE IN THE COUNTRY OF INSTALLATION.

  • Page 58: Section 11 - Inspection Prior To The Delivery Of Generator Sets

    Inspection prior to the delivery of generator sets Section 11 – Inspection prior to the delivery of generator sets Solé, S.A. C-243 b, km 2 · 08760 Martorell (Barcelona) ·Tel. +34 93 775 14 00 · www.solediesel.com · info@solediesel.com Marine Diesel gensets. Operator’s Manual.
  • Page 59 Inspection prior to the delivery of generator sets Solé, S.A. C-243 b, km 2 · 08760 Martorell (Barcelona) ·Tel. +34 93 775 14 00 · www.solediesel.com · info@solediesel.com Marine Diesel gensets. Operator’s Manual.

  • Page 60: Section 12 - Maintenance Log

    Maintenance log Section 12 - Maintenance log DATE HOURS DESCRIPTION SERVICE NAME Solé, S.A. C-243 b, km 2 · 08760 Martorell (Barcelona) ·Tel. +34 93 775 14 00 · www.solediesel.com · info@solediesel.com Marine Diesel gensets. Operator’s Manual.
  • Page 62 U_CTGR50GSC_EN Revision 0 09/2023...

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